Installation Manual

Index I-1
Index
-A-
access panel locations, 10-4
adjustment
Dispensing Calibration Module height, 6-11
Dispensing Head counterbalance, 6-32
Impingement Heater airflow, 6-23
Lift Table/Clamp Bar airflow, 6-20–6-22
Linear Encoder gap, 6-24–6-26
-B-
Board Sensor
adjustment, 6-14–6-19
downward-facing, 6-17
functional testing, 5-30
troubleshooting, 8-103
upward-facing, 6-14
-C-
Camera
calibration, 6-4
focusing, 6-2
lighting height adjustment, 5-43
Checklist, installation, 1
Clamp Bar
airflow adjustment, 6-21
operational process, 7-27
pneumatic control valves, 7-13
Clamp/Lifter Valve, 7-13
Computer
card description, 7-8, 7-9
card replacement, 10-38
description, 7-8
EMO functional testing, 5-11
power-up, 5-7
removal and reinstallation, 10-35–10-37
Contact Heater. See Heater Tooling and Heaters
Controller
Conveyor, 7-5
Dispense Head, 7-7
Conveyor
adjustable width - testing, 5-23
belt movement process, 7-25
belt replacement, 10-14
Controller, 7-5
fixed width - testing, 5-25
functional testing, 5-23–5-33
motor troubleshooting, 8-119
pneumatic devices operational process, 7-27
pneumatics troubleshooting, 8-96
SMEMA communication testing, 5-28
Cooling Fan, 7-6
-D-
DC Power Supply routing, 7-10
decommissioning, 2-23
diagrams
electrical schematic, 1
electrical/pneumatic block, 1
EMO circuit, 2
dispensing area
unpacking, 3-5
Dispensing Calibration Module
height/level adjustment, 6-13
height/level check, 5-45
Dispensing Head
clearance check - final, 5-16
clearance check - preliminary, 5-6
Controller, 7-7
counterbalance adjustment, 6-32
functional testing, 5-16–5-19
height sensing process, 7-22
homing process, 7-19
mechanics, 7-7
replacement, 10-26
X & Y-axis movement, 7-15
Z Servo Amplifier, 7-8
Z-axis movement, 7-17
Dispensing System
connecting power and air, 5-1–5-3
final leveling, 5-33–5-35
functional testing - components, 5-8–5-46
functional testing - overall, 5-47–5-50
power-up, 5-7
safety. See safety and safety precautions
sequence of operations, 7-1
uncrating and placement, 3-1–3-8
Dispensing Valve
functional testing, 5-19
pneumatics testing, 5-22
-E-
emergency shutdown
recovery, 2-14
situations, 2-14
EMO
emergency shutdown, 2-13
testing Computer Main Interface PWA, 5-11–5-13
testing Heaters, 5-41
troubleshooting, 8-25–8-27
Encoder. See Linear or Rotary
ESD. See safety precautions: electrostatic discharge