Installation Manual

Table of Contents v
TABLE OF CONTENTS
1 INTRODUCTION .................................................................................................................. 1-1
Overview .............................................................................................................................. 1-1
Installation Sections ................................................................................................................... 1-1
Service and Maintenance Sections ........................................................................................... 1-1
Safety First ........................................................................................................................... 1-1
Facility Requirements ........................................................................................................... 1-2
2 SAFETY ............................................................................................................................... 2-1
Overview .............................................................................................................................. 2-1
Basic Safety Precautions and Practices .............................................................................. 2-2
Safety of Personnel.................................................................................................................... 2-2
Preventing Dispensing System and Workpiece Damage .......................................................... 2-3
Facility Environmental Health and Safety Practices .................................................................. 2-3
Injury to Personnel ............................................................................................................... 2-4
ESD Precautions .................................................................................................................. 2-4
Earthquake Precautions ....................................................................................................... 2-5
Personnel ................................................................................................................................... 2-5
System Safe Mode..................................................................................................................... 2-5
Movement .................................................................................................................................. 2-5
Seismic Calculations .................................................................................................................. 2-6
Lifting and Transport Precautions ........................................................................................ 2-9
Considerations ........................................................................................................................... 2-9
Precautions ................................................................................................................................ 2-9
Safety Warning Labels ....................................................................................................... 2-10
Emergency Shutdown ........................................................................................................ 2-13
Emergency Shutdown Situations ............................................................................................. 2-14
Emergency Shutdown Recovery ............................................................................................. 2-14
Service Shutdown .............................................................................................................. 2-15
Lockout of Electrical and Pneumatic Energy ...................................................................... 2-17
Post-Service Start-up ......................................................................................................... 2-19
Safety Interlock System ..................................................................................................... 2-20
Light Beacon ...................................................................................................................... 2-21
Decommissioning Procedures ........................................................................................... 2-23
3 UNCRATING AND PLACING .............................................................................................. 3-1
Overview .............................................................................................................................. 3-1
Uncrating, Placing, and Unpacking the Dispensing System ................................................ 3-2
Uncrating the Dispensing System .............................................................................................. 3-2
Placing the Dispensing System ................................................................................................. 3-4
Unpacking the Dispensing Chamber ......................................................................................... 3-5
Unpacking the Accessories Crate .............................................................................................. 3-8