Owner manual

Table of Contents vii
4.3 System Startup .......................................................................................................4-4
4.3.1 Startup ....................................................................................................................... 4-4
4.3.2 Starting Fluidmove Dispensing Software .................................................................. 4-4
4.4 System Shutdown ...................................................................................................4-6
4.4.1 Emergency Shutdown ............................................................................................... 4-6
4.4.2 Production Shutdown (End of Shift) .......................................................................... 4-6
4.4.3 Service Shutdown ...................................................................................................... 4-7
4.5 Operation of Dispensing System Controls ..............................................................4-7
4.5.1 Positioning the Conveyor and Dispensing Head ....................................................... 4-7
4.5.1.1 Using the Mouse ........................................................................................................ 4-8
4.5.1.2 Using the Keyboard ................................................................................................. 4-12
4.5.2 Control Buttons and Switches ................................................................................. 4-13
4.5.3 Pneumatic Controls ................................................................................................. 4-15
4.5.3.1 Main Air Regulator ................................................................................................... 4-16
4.5.3.2 Pneumatic Controls in the Lower Front Cabinet...................................................... 4-17
4.5.3.3 Regulator Adjustment Procedures .......................................................................... 4-19
4.5.4 Connections on the Dispensing Head ..................................................................... 4-21
4.5.4.1 Pneumatic Connections ........................................................................................... 4-21
4.5.4.2 Electrical Connections ............................................................................................. 4-23
4.6 Operating Fluid Heaters ........................................................................................ 4-24
4.6.1 Needle Heater Operation......................................................................................... 4-24
4.6.2 Thermal Control Assembly Operation ..................................................................... 4-26
4.7 Operating Heater Tooling ...................................................................................... 4-28
4.8 Running Production .............................................................................................. 4-30
4.9 Consumables ........................................................................................................ 4-33
5 TROUBLESHOOTING ......................................................................................... 5-1
5.1 Overview ................................................................................................................5-1
5.2 Safety First .............................................................................................................5-1
5.3 Light Beacon Indications .........................................................................................5-2
5.4 Software Troubleshooting .......................................................................................5-3
5.5 Hardware Troubleshooting ......................................................................................5-4
5.5.1 Overall System .......................................................................................................... 5-4
5.5.2 Vision System ............................................................................................................ 5-5
5.5.3 Height Sensor ............................................................................................................ 5-6
5.5.4 Needle Sensor ........................................................................................................... 5-7
5.5.4.1 Tactile Sensor Error ................................................................................................... 5-8
5.5.5 Fluid Heaters ............................................................................................................. 5-9
5.5.6 Conveyor ................................................................................................................. 5-10
5.5.7 Heater Tooling ......................................................................................................... 5-12
5.5.8 Dispensing Head ..................................................................................................... 5-13