Quick Operations Owner's manual

ii Table of Contents
5
Maintenance ..................................................................................................................................... 5-1
Machine Status .................................................................................................................................. 5-1
Hazardous Materials .......................................................................................................................... 5-1
Scheduled Maintenance .................................................................................................................... 5-2
Record Keeping ................................................................................................................................. 5-2
Replacing Consumables .................................................................................................................... 5-4
Draining the Water Trap..................................................................................................................... 5-8
Replacing a Height Sensor Probe ................................................................................................... 5-10
Table of Figures
Figure 2-1 Typical Warning Label Locations, Front View ........................................................................... 2-5
Figure 2-2 Warning Label Locations, Rear View ........................................................................................ 2-6
Figure 2-3 EMO Locations .......................................................................................................................... 2-7
Figure 3-1 Front View (Typical)................................................................................................................... 3-3
Figure 3-2 X-1010 Dispensing Chamber Close-up..................................................................................... 3-5
Figure 3-3 X-1020 Dispensing Chamber Close-up..................................................................................... 3-7
Figure 3-4 Lower Front Cabinet Close-up (Typical).................................................................................... 3-9
Figure 3-5 Rear View (Typical) ................................................................................................................. 3-11
Figure 3-6 Rear View Close-up................................................................................................................. 3-13
Figure 3-7 Computer Control Panel .......................................................................................................... 3-14
Figure 4-1 FmNT Message 30416 .............................................................................................................. 4-2
Figure 4-2 FmNT Main Window .................................................................................................................. 4-2
Figure 4-3 Conveyor Position Controls ....................................................................................................... 4-5
Figure 4-4 Dispensing Head Position Controls........................................................................................... 4-6
Figure 4-5 Operator Accessible Switches and Buttons .............................................................................. 4-9
Figure 4-6 Main Air Pressure Regulator and Gauge ................................................................................4-11
Figure 4-7 Regulator and Gauge Locations.............................................................................................. 4-13
Figure 4-8 Pneumatic Bulkheads Close-up .............................................................................................. 4-16
Figure 4-9 Production Window – Setup Scripts ........................................................................................ 4-17
Figure 4-10 Production Window – Load Program....................................................................................... 4-18
Figure 4-11 Production Window – Run Program ........................................................................................ 4-18
Figure 5-1 Replacing the Purge Boot.......................................................................................................... 5-5
Figure 5-2 Replacing Purge and Weigh Station Cups ................................................................................ 5-7
Figure 5-3 Draining the Water Trap ............................................................................................................ 5-9
Figure 5-4 Height Sensor Probe Installation............................................................................................. 5-11
Figure 5-5 Probe-to Needle-Alignment ..................................................................................................... 5-11
Table of Tables
Table 1-1 System Configurations: Axiom X-1000 Series........................................................................... 1-2
Table 2-1 Safety Warning Symbols ........................................................................................................... 2-4
Table 2-2 Beacon Color Indications ......................................................................................................... 2-10
Table 4-1 Conveyor Position Controls: Jog Distance
(1)
............................................................................. 4-5
Table 4-2 Dispensing Head Position Controls: Jog Distance and Velocity
(1)
............................................. 4-7
Table 4-3 Position Control Keyboard Commands...................................................................................... 4-7
Table 4-4 Control Buttons and Switches.................................................................................................... 4-8
Table 4-5 Recommended Pressure Settings and Flowrates ................................................................... 4-10
Table 4-6 Dispensing Head Pneumatic Fittings and Hoses .................................................................... 4-15
Table 5-1 Recommended Maintenance..................................................................................................... 5-2
Table 5-2 Purge Boot Colors, Sizes, and Compatible Needles ................................................................. 5-4
Table 5-3 Replacement Height Sensor Probes ....................................................................................... 5-10