Manual

www.nord.com B1050-GB-0213 -3-
Contents
1.
Notes .............................................................................................................................. 4
1.1 General information ........................................................................................................ 4
1.2 Safety and information symbols ..................................................................................... 4
1.3 Correct use ..................................................................................................................... 4
1.4 Safety information ........................................................................................................... 5
1.5 Other documents ............................................................................................................ 5
1.6 Disposal .......................................................................................................................... 5
2. Description of gear units .............................................................................................. 6
2.1 Type designations and gear unit types ........................................................................... 6
2.2 Name plate ..................................................................................................................... 7
3. Storage, transport, preparation, installation .............................................................. 8
3.1 Storing the gear unit ....................................................................................................... 8
3.2 Long-term storage .......................................................................................................... 8
3.3 Transporting the gear unit .............................................................................................. 9
3.4 Preparing for installation ............................................................................................... 12
3.5 Installing the gear unit .................................................................................................. 12
3.6 Fitting hubs on the gear shafts ..................................................................................... 13
3.7 Fitting push-on gear units ............................................................................................. 14
3.8 Torque support ............................................................................................................. 16
3.9 Fitting shrink discs ........................................................................................................ 16
3.10 Fitting the covers ........................................................................................................ 17
3.11 Fitting a standard motor .............................................................................................. 17
3.12 Fitting the cooling coil to the cooling system .............................................................. 19
3.13 Mounting the external cooling system (cooling unit) .................................................. 19
3.14 Retrospective paintwork ............................................................................................. 20
4. Commissioning ........................................................................................................... 21
4.1 Checking the oil level .................................................................................................... 21
4.2 Lubricant cooling with internal water cooler ................................................................. 21
4.3 Lubricant cooling with external oil/water cooler (cooling system) ................................ 21
4.4 Lubricant cooling with external oil/water cooler (cooling system) ................................ 22
4.5 Gear unit cooling with a fan .......................................................................................... 22
4.6 Checking the Taconite seals ........................................................................................ 23
4.7 Pressure safeguard ...................................................................................................... 23
4.8 Checklist ....................................................................................................................... 24
5. Service and maintenance ........................................................................................... 25
5.1 Service and maintenance intervals ............................................................................... 25
5.2 Service and maintenance work .................................................................................... 25
6. Appendix ...................................................................................................................... 29
6.1 Versions and maintenance ........................................................................................... 29
6.2 Lubricant quantities ....................................................................................................... 31
6.3 Lubricants ..................................................................................................................... 33
6.4 Bolt torque values ......................................................................................................... 35
6.5 Troubleshooting ............................................................................................................ 36