TSS Owner’s Manual TSS - 0P - Lit 08/11 SoftShutTM gate valve model TSS, TSS-IQA and TSS-IQD Nor-Cal Products, Inc. 1967 So. Oregon Yreka, CA 96097 USA Tel: 800-824-4166 or 530-842-4457 Fax: 530-842-9130 www.n-c.
Intellisys SoftShutTM Gate Valve Models Table of Contents 1.0....................Introduction........................................................................................................................................3 2.0....................Device Specification . ..........................................................................................................................4 3.0....................Unpacking and Installation..............................................................
Intellisys SoftShutTM Gate Valve Models 1.0 - Introduction Thank you for purchasing a new Intellisys™ Tss SoftShut™ throttling gate valve from Nor-Cal Products. Before installing and operating the product, please read this manual thoroughly as it contains critical hook-up and operating tips. If you encounter any problems, or if you have any questions, please contact our Intellisys Customer Service Support at (800) 824-4166 or visit our web site at www.n-c.com.
Intellisys SoftShutTM Gate Valve Models 2.0 - Device Specification - General The following figures and tables summarize specifications of the TSS-series product. Table 2.
Intellisys SoftShutTM Gate Valve Models 2.1 - Dimension Call-outs for Standard and IQ-series TSS valves (cross-reference to Tables 2.3 and 2.4) Table 2.3 – Standard TSS Dimension and Weight Specifications (refer to Figure 2.1) Valve Size Nom. ID 1 Total Standard Width “A” Bonnet Length “B” Body Length “C” Body Width “D” Total L-Pos. Width “L” Total T-Pos. Height “T” Weight lbs (kg) DN-63 2 /2 10.6 (269) 5.83 (148) 11.38 (289) 4.37 (111) 12 (306) 15.7 (398) 19 (8.6) DN-80 3 10.
Intellisys SoftShutTM Gate Valve Models 2.1 - Dimension Call-outs for Standard and IQ-series TSS valves (cross-reference to Tables 2.3 and 2.4) Table 2.4 – IQ-Series TSS Dimension and Weight Specifications (refer to Figure 2.1) Valve Size Nom. ID Total Standard Width “Aq” Bonnet Length “B” Body Length “C” Body Width “D” Total L-Pos. Width “Lq” Total T-Pos. Height “Tq” Weight lbs (kg) 1 DN-63 2 /2 13.4 (340) 5.83 (148) 11.38 (289) 4.37 (111) 13.3 (338) 17.7 (450) 20 (9.1) DN-80 3 14.
Intellisys SoftShutTM Gate Valve Models 3.0 - Unpacking and Installation Unpacking: Inspect the shipping box before unpacking. Any damage should be reported to Nor-Cal Products or directly to the transportation carrier. Carefully remove the product from the box and visually inspect it for damage. NOTE: Do not discard the packing materials until the product has been inspected to your satisfaction.
Intellisys SoftShutTM Gate Valve Models 4.0 - Theory of Operation The TSS-series valve is designed for downstream pressure control. As such, Normal Operation: After the initialization sequence is complete normal it is one of four important components in a pressure control system. The other operation of the TSS control valve is possible. There are two primary modes of three essential components include a host system computer, a controller modoperation, a) position control mode and b) pressure control mode.
Intellisys SoftShutTM Gate Valve Models 5.0 - Product Support TSS Valve Service and Maintenance Intervals: The TSS valve was designed for long life and high reliability and, in clean environments, have been shown to operate with a MTBF well in excess of a year of typical vacuum processing. Process chemistry, temperature and type of use do however affect the moving parts of the valve and hence the necessary service interval.
Intellisys SoftShutTM Gate Valve Models 5.1 - Product Support TSS Spare Parts and Kits: User serviceable parts in a TSS valve assembly generally include the items listed in Table 5.2. Please refer to the exploded view drawing for illustrative purposes and call-outs. Spare parts may be ordered by contacting Nor-Cal Sales at 800-824-4166, referencing the spare part numbers in Table 5.2 NOTE: A pressure control system issue may not be related to the throttle valve itself.
Intellisys SoftShutTM Gate Valve Models 5.2 - Spare Parts and Kits Ordering Information Table 5.2 – Spare Parts and Kits Ordering Information R e f. No.
Intellisys SoftShutTM Gate Valve Models 5.3 - Troubleshooting Some basic troubleshooting can be done by the user referring to the instructions and suggestions below. Table 5.3 describes possible symptoms and recommended actions. Table 5.3 – Possible Failure Modes and Recommended Actions Symptom The TSS valve does not appear to turn on or operate.
Intellisys SoftShutTM Gate Valve Models Appendix I - Summary Valve and Controller Connection Information Controller Connection Diagrams Figures A-1 CAUTION: Do not connect cables to the valve when the controller is under power. Motor Drive For valves fitted with a motor-drive unit, connect a Nor-Cal TBV-CRD series valve cable between the motor drive and the buried-box controller.
Intellisys SoftShutTM Gate Valve Models Appendix I - Summary Valve and Controller Connection Information, Conti. Pin-Out Wiring Diagrams Figure A-1.2 Figure A-1.3 IQA DIP Switches Switch 2 Switch 1 Switch 3 Switch 4 IQA Analog/TTL Connector Pin Signal Assignment IQA Auxiliary Connector Pin Signal Assignment Pin IQA Gauge Connector Signal Assignment TSS-OP-LIT 08/11 14 Visit our Web Site www.n-c.
Intellisys SoftShutTM Gate Valve Models Appendix I - Summary Valve and Controller Connection Information, Conti. IQD Controller Figure A-1.4 IQD DeviceNet Connector Pin Signal Assignment 4 3 5 1 Pin 2 IQD Auxiliary Connector Signal Assignment IQD Gauge Connector Pin Signal Assignment TSS-OP-LIT 08/11 15 Visit our Web Site www.n-c.
Intellisys SoftShutTM Gate Valve Models Appendix II - Installation Hardware TSS-OP-LIT 08/11 16 Visit our Web Site www.n-c.
Intellisys SoftShutTM Gate Valve Models Appendix II - Table Install Hardware Table A-II.
Intellisys SoftShutTM Gate Valve Models Appendix III - Valve, Accessories and Cable Assembly Ordering Information Throttling Gate Valves with IQA or IQD Control Module 1 ___ TSS- IQX __ Size Family Flange Type ___ Flange Size __ 2 O-ring Option 250 ISO 63 Viton (leave blank) 300 ISO 80 Perlast G74P (enter PP7) 400 ISO 100 600 ISO 160 200 800 ISO 1000 ISO 250 250 CF or CFM 450 400 CF or CFM 600 600 CF or CFM 800 800 CF or CFM 1000 1000 CF or CFM 1200 1 NOTE: “X
Intellisys SoftShutTM Gate Valve Models Appendix III - Valve, Accessories and Cable Assembly Ordering Information Cable Assemblies and Accessories Table A-III.
Intellisys SoftShutTM Gate Valve Models Appendix IV - Limited Warranty and Intellectual Property Coverage Products manufactured by Nor-Cal Products, Inc. (hereinafter referred to as “Nor-Cal”) are warranted against defects in material and workmanship for a period of twelve (12) months from the date of shipment from Nor-Cal to the buyer. Any modification to the product by the buyer or their agent voids this warranty.
