Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR 12.Mai.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-55 Transceiver characteristics: Band: Dual Mode phone for EDGE/GSM 900/1800/1900MHz + WCDMA2100 Camera: 3,2 Megapixel (2048x1536) Sub camera: CIF (352 x 288) sensor Display: • Active matrix 2.4” QVGA color display with wide 160 ° viewing angle: 320 x 240 pixels, up to 262,144 colors 1.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR 12.Mai.2006 CONFIDENTIAL TABLE OF CONTENTS Page 1. INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL - UPPER BLOCK 6 5. EXPLODED VIEW AND COMPONENT DISPOSAL - LOWER BLOCK 7 6. COMPONENT OVERVIEW 8 7. SPARE PARTS LIST 9 8. SERVICE TOOLS 10 9. SW-UPDATE 12 10.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR 12.Mai.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL - UPPER BLOCK Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 5. EXPLODED VIEW AND COMPONENT DISPOSAL - LOWER BLOCK Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 6. COMPONENT OVERVIEW Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (43) Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 7. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation.
Page 10 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 8. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 11 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR 12.Mai.2006 CONFIDENTIAL Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual N93 RM-55 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 12 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 9. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 13 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 10. UPPER BLOCK - DISASSEMBLY 1. Needed tools: The SRT-6, the SS-93, metal tweezers, angled 2. Cover all windows with a plastic film. tweezers, a dental pic, a torx driver with a torx plus size 6 bit, and a torx plus driver size 6. 3. Ensure that no battery is inserted before going on. 4. Pry open the Sub Display Window with the SRT-6. 5.
Page 14 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 7. Slide along the sides of the Flip C-Cover Assembly, open the two clips as shown. 8. Remove the Flip C-Cover assembly. 9. Protect the Sub Display with a plastic film. 10. Carefully lever up the flex connector of the display. 11. Gently unlock the snaps of the Sub Display. 12. Unscrew the four torx plus size 6 screws and remove them.
Page 15 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 13. Unlock the plastic hooks of the Flip Frame. 14. Remove the Magnet. 15. Lift out the glued in IHF Slim. 16. Carefully lever up the CIF Camera flex connector. 17. Remove the CIF Camera. 18. Lever up the Flip PWB Module. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 16 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 19. Now the glued in Earpiece can be removed easily. 20. Open this flex connector evenly. 21. Gently lever up the connector with the dental pic. 22. Undo both screws and remove them. 23. Open the assembly and remove the protection film. 24. Push out the Flip A-Cover together with the Main Display.
Page 17 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 25. Protect the display with a plastic film. 26. Carefully lever out the Flip Soft Keymat. 27. Remove the IR Window. 28. Pull out the Flip Corner Bumper. 29. Mind the cables while removing the Detector Holder with tweezers. 30. Use the angled tweezers for levering out the connector as shown. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation.
Page 18 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 31. Unscrew both torx size 6 screws and discard them. 32. Always use new screws when reassemble. 33. Carefully separate the parts, mind the switch of the Flip PWB Module. 34. Peel off the Flip Frame Adhesive Tape with tweezers. 35. Ensure that no residues remain. 36. Gently peel up the glued Flip PWB Module with the SS-93.
Page 19 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support 37. Release the latches of the Capture Key Cover Module. Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 38. Use the SS-93 to unlock all snaps. 39. Now the Capture Key Cover Module can be removed easily. 40. Remove the Capture Key Button, Spring and the Zoom Key Lever. 41. Now the disassembly procedure is complete. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 20 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 11. UPPER BLOCK - ASSEMBLY 1. Align the Zoom Key Lever into the Capture Key Cover Module 2. Place the spring and the Capture Key Button. as shown. 3. Set the recess of the Zoom Key Lever in position shown. 4. Position the Capture Key Cover Module and press it down quickly. 5. Check the functionality of the Zoom Key Lever before continue. 6.
Page 21 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 7. Use new adhesives before placing the Flip PWB Module. 12.Mai.2006 8. Align the Flip PWB Module to the guides and smooth it down evenly. 9. Hold the switch in position shown and align the hinge over 10. Insert two new screws. the Flip B-Cover. 11. Fit the torx size 6 bit and set the correct torque. 12. Apply the torque to both screws.
Page 22 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 13. Place the switch in position shown. 14. Slot the smaller connector through the Flip B-Cover. 15. Close the connector while pushing from behind the Flip PWB Module. 16. Place the Detector holder. 17. Insert the Flip Corner Bumper. 18. And the IR Window. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 23 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 19. Carefully place the Flip Soft Keymat. The snaps are very delicate and can break easily. 20. Remove the protection film from the Main Display. Slot the flex foil through the Flip B-Cover. 21. Fit the Flip A-Cover Assembly, beginning from the bottom side. 22. Click all snaps into their places. 23. Close the assembly. Insert both screws. 24.
Page 24 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 25. To prevent destroying the plastic threats, turn the screws left first, then tighten them with the correct torque. 26. Check if there is no gap remaining between Flip A-Cover Assy and Flip B-Cover. 27. Close the connectors. 28. Always use a new Gasket when replacing the Earpiece. 29. Mind the alignment tap of the Earpiece. 30.
Page 25 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 31. Insert the CIF Camera, close the connector. 32. Stick a new Flip Frame Adhesive Tape. Smooth it down evenly and remove the protection film. 32. Use a new Gasket when replacing the IHF Speaker. 33. Mind the spring contacts while handling the IHF Speaker. 34. Note the alignment tap while positioning the IHF Speaker. 35. Insert the Magnet.
Page 26 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 36. Place the Flip Frame, mind the correct positioning. 37. Insert the screws. 38. Set the correct torque. 39. Tighten the four screws. 40. Insert the SUB Display. 41. Close the connector. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 27 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 42. Place the Flip C-Cover, beginning from the top. 43. Push it down evenly. 44. Insert the screw. 45. Tighten it with the correct torque. 46. Cover the Main Display with a plastic film. 47. Place a new Sub Display Window, smooth it down evenly. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 28 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 12. LOWER BLOCK - DISASSEMBLY 1. Needed tools: The SRT-6, the SS-93, metal tweezers, a dental 2. Cover all windows with a plastic film. Remove the battery if it is inserted. pic, the torque driver with a torx plus and a torx size 6 bit, a torx plus and a torx driver size 6 and a DC plug. 3. Carefully pry open the Bezel S60 with the SRT-6 and remove 4.
Page 29 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 7. Remove the Keymat. 8. Open the SIM Flap and remove it as shown. 9. Remove the six torx plus size 6 screws in the order shown. 10. Carefully pry open the snaps of the Grip A-Cover with the SS93. 11. Separate the Grip B-Cover. 12. Push out the SD Bung Painted. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 30 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 13. Ease out the Antenna Assy with the SS-93 carefully and remove it. The parts can be separate. 14. Hold down the Antenna Cover while lifting the Grip B-Cover. 15. Carefully release the metal latches of the SDSIM Support Frame with the dental pic on both sides. 16. Lift up the SDSIM PWB Module. 17. Disconnect the Flex foil connector. 18.
Page 31 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 19. Separate the SDSIM PWB. 20. Carefully lift out the Camera unit, mind that the coax cables are still connected. 21. Carefully lever out the connectors as shown with the dental pic. 22. Unlock both latches of the Camera Bezel Assembly. These clips are very delicate and can be broken easily. 23. Remove the Camera Bezel Assembly. 24.
Page 32 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 25. Remove the Camera IF PWB Module. 26. Peel up the Camera Cushion. 27. Cover the lens with a plastic film. 28. Gently pry open the connector evenly with the dental pic as shown. 29. Also open the smaller connector. 30. Disconnect the flex foil connector evenly. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 33 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 31. The POP Port Bung can now be removed. 32. Use the DC Plug to remove the DC Jack. 33. Gently unlock both snaps of the Harness Holder Grip. 34. Lever it out with the SS-93. 35. Undo both Torx size 6 screws and discard them. 36. Always use new screws when reassemble. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 34 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 37. Bring the unit into position shown and separate the parts. 38. Unlock the snaps of the Grip A-Cover and separate the parts. 39. Remove the Side Keys. 40. Gently bend open the Mic Clip. Never touch the surface of the microphones. 41. The disassembling procedure is now complete. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation.
Page 35 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 13. LOWER BLOCK - ASSEMBLY 1. Place the Mic Clip, do not touch the microphones. 2. Insert the Side Keymat. 3. Place the UI Frame into the Grip A-Cover. 4. Bring the parts in position shown. 5. Insert the new torx size 6 screws. 6. Set the correct torque. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 36 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 7. Apply the correct torque to both screws. 8. Insert the Harness Holder Grip. 9. Place the DC Jack into its compartment. 10. Mind the guides while placing the Engine Module. 11. Close the flex connector. 12. Carefully position and lock the connectors of the Hinge cables. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 37 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 13. Connect the Camera IF Module. 14. Place the Camera Shield Frame Assembly. 15. Shift the Camera Cushion into its correct position. 16. Insert the assembly into the Camera Bezel Assembly. 17. Now connect the Camera Module. Mind the correct positioning of the connectors. 18.
Page 38 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 19. Slot the flex foil through the SDSIM Support Frame. 20. Position the SDSIM PWB as shown. 21. Close the flex foil connector. 22. Place the SDSIM PWB Module and click the latches into their places. 23. Click the Antenna Cover into its place. 24. Insert the Antenna Assembly into the Grip B-Cover.
Page 39 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 25. Place the SD Bung Painted. 26. Position the Grip B-Cover over the Assembly. 27. Insert the screws. 28. Set the correct torque. 29. To prevent destroying the plastic threads, first turn the screws left first. 30. Then tighten them in the correct order shown. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 40 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 31. Position the SIM Flap. 32. Place the Grip C-Cover Assembly, beginning from the bottom. 33. Insert the Keymat ITU. 34. Use a new Bezel ITU to fix the keymat. 35. Smooth it down evenly. 36. Place a new Logo Label. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 41 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR CONFIDENTIAL 12.Mai.2006 37. Position the Keymat S60. 38. And fix it with a new Bezel S60. 39. Complete the Assembly with the POP Port Bung Painted. 40. At least check the windows for cleanness. Service Manual N93 RM-55 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 42 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR 12.Mai.2006 CONFIDENTIAL 14. GONOGO TEST To test the Camera, Bluetooth and IRDA functionality refer to the N93 User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 43 (43) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 0.1 MGR 12.Mai.2006 CONFIDENTIAL 15. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual N93 RM-55 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.
