Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR 27.Apr.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-43 /RM-158 Transceiver characteristics: Band: - RM-43: GSM/GPRS/EDGE 900/1800/1900MHz +2100 WCDMA - RM-158: GSM/GPRS/EDGE 900/1800/1900MHz Camera: 2 Megapixel, 20x stepless digital zoom Display: Active matrix color display with 262.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR 27.Apr.2006 CONFIDENTIAL TABLE OF CONTENTS Page . INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. SPARE PARTS OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION 12 0. ASSEMBLY INSTRUCTION 19 .
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 . INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to service NOKIA products. This Service Manual must be used only by authorized NOKIA service suppliers. The content of it is confidential. Please note that NOKIA also provides other guidance documents (e.g. Service Bulletins) for service suppliers.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 2. GENERAL REPAIR INFORMATION This section provides useful repair information how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • • Make sure your testing equipment is functioning properly before beginning repair work. To familiarize yourself with the NOKIA product read the tutorials or user’s guide on www.nokia.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR 27.Apr.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are other instructions and data, which must be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 5. SPARE PARTS OVERVIEW Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 6. SPARE PARTS LIST Please replace this page (placeholder) with the latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure that you are using up-to-date order codes only. Therefore, Service Bulletins on NOL have to be checked on daily basis.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (34) Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 SS-93 Opening Tool RJ-85 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual N91 RM-43 / RM-158 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use the FLS-4S Flash Dongle you should follow the user’s guide inside the sales package. Always check for the latest version of flash software, which is available on NOKIA Online. Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 9. DISASSEMBLY INSTRUCTION 1. You need the tools shown. 2. Protect the window with a plastic film. 3. Also protect the CAMERA WINDOW with a plastic film. 4. Unlock and remove the B-COVER ASSY. 5. Slightly release the clips of the ANTENNA COVER ASSEMBLY on both sides. 6. Now lift off the ANTENNA COVER ASSEMBLY. 7. Remove the screws in the order shown. 8.
Page 13 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 9. Open the assembly before continuing. 10. Push down the KEYMAT while lifting of the SLIDE ASSEMBLY. 11. Protect the inner side window with a plastic film. 12. Protect the LCD with a plastic film, too. 13. Pull out the VOLUME KEY HARDTOP... 14. ...and the MENU KEY HARDTOP. 15. Unlock the RAIL SPRING L. 16. Pull it out carefully with tweezers.
Page 14 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support MGR CONFIDENTIAL 17. Now, the SLIDE ASSEMBLY isn’t fixed anymore and can be removed easily. 18. Push out both SLIDE CONNECTOR POGOs . 19. Carefully release the adhered SLIDE BEZEL as shown. 20. Remove the SLIDE BEZEL carefully. 21. Remove the adhesive residue. 22. Remove the BEZEL COVER. 23. Open the LCD flex connector. 24. Lift up the LCD. Service Manual N91 RM-43 / RM-158 Approved 3.0 27.Apr.
Page 15 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 25. Remove the DISPLAY FRAME ASSEMBLY. 26. Note the grounding clips of the DISPLAY FRAME ASSEMBLY when removing the EARPIECE. 27. Lift up and remove the EARPIECE with tweezers carefully. 28. Use the tweezers when lifting off the BUTTON JOYSTICK. 29. Take care of the T9 KEYMAT ASSEMBLY. 30. Lift up the T9 KEYMAT ASSEMBLY. 31. Remove the ENGINE MODULE.
Page 16 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 33. Position the SS-15 Camera removal tool and grip it. 34. Pull out the CAMERA MODULE after the clips are released. 35. Remove the VIBRA ASSY. 36. Pull out the VIBRA SHIELD. Mind the grounding clips. 37. Unlock and remove the HOLD SWITCH HANDLE with the SRT-6. 38. Lift the 3,5 AUDIO JACK and remove it. 39.
Page 17 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 41. Carefully remove the IHF SPEAKER. Do not touch the menbrane. 42. Unlock the SPACER FOR DC JACK carefully, prevent bending the spring contacts. 43. Use the DC Plug to lever out the DC JACK first. 44. Then pull it out with the tweezers. 45. Unlock the BB UNISHIELD. 46. Turn the assembly and lift up the shield. 47.
Page 18 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 49. Note not to destroy the fixing joint. 27.Apr.2006 50. Lever out the HDD ASSEMBLY. 51. Lift out the HDD ASSEMBLY. Never remove it by pulling at the flex foil. Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 19 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 0. ASSEMBLY INSTRUCTION 1. You need the tools shown. 2. Remove the protection tape from the adhesive. Insert the HDD ASSEMBLY and fix it. Do not push down the conductive tape . 3. Flip the connector plate of the HDD ASSEMBLY. Do not touch the pads. Fix the connector plate. 4. Position the BB UNISHIELD. 5. Note that both snaps are fixed properly. 6.
Page 20 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 9. Check the SPACER FOR DC JACK for correct positioning as shown. 10. Check the IHF ADHESIVE. Replace it if destroyed or missing. 11. Place the IHF SPEAKER. Always use a new IHF SPEAKER GASKET when replacing the speaker. 12. Push the IHF SPEAKER slightly into its place. Note the spring contacts. 13. Insert the 3,5 AUDIO JACK into its compartment. 14.
Page 21 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 17. Push it into its place. 18. Place the VIBRA ASSY. 19. Always check the correct position as shown here before continuing. 20. Use the A-COVER as support when replacing the CAMERA MODULE. 21. Use the SS-15 to replacing the CAMERA MODULE. 22. Mind the guiding of the camera socket. 23. Place the ENGINE MODULE into the D-COVER ASSEMBLY . 24.
Page 22 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support MGR CONFIDENTIAL 25. Note the guiding pins for correct placement of the ENGINE MODULE. 27.Apr.2006 26. Replace the T9 KEYMAT ASSEMBLY. 27. Fix the BUTTOM JOYSTICK. 28. Mind the correct placement as shown. 29. Place the Earpiece into the Display Frame Assy. Do not bend the grounding clips. Mind the guiding pin of the EARPIECE. 30. Now fit the DISPLAY FRAME ASSEMBLY over the ENGINE MODULE. 31.
Page 23 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 33. Note the correct position of the flex connector before continuing. 34. Always use a new adhesive when fitting the SLIDE BEZEL. 35. Align and fix it. 36. Insert the two SLIDE CONNECTOR POGOs. 37. Insert the new RAIL SPRING L. 38. Note the correct position before continuing. 39. Place the VOLUME KEY HARDTOP. 40. The correct positioning is shown here.
Page 24 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 41. Place the MENU KEY HARDTOP. 42. Remove the plastic film from the LCD. 43. Now place the SLIDE ASSEMBLY. 44. Lock the clips. 45. Note that both clips are locked properly. 46. Insert the screws. To prevent damaging the plastic threads, turn the screws slightly left first. Then tighten them in the shown order with a torque of 30 Ncm. 47.
Page 25 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 49. Check that the MENU KEY HARDTOP.... 50. ...and the VOLUME KEY HARDTOP operates. 51. Place a piece of plastic film while assembling the SLIDE ASSEMBLY. Remove the plastic film carefully while shifting the parts together . 52. Check the functionality of the RAIL SPRING. The SLIDE ASSEMBLY must be stop safely at the end position. 53.
Page 26 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 . LEGEND FOR QUICK TROUBLE SHOOTER Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 27 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 2. QUICK TROUBLE SHOOTER PART 1 Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 28 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 3. QUICK TROUBLE SHOOTER PART 2 Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 29 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 4. QUICK TROUBLE SHOOTER PART 3 Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 30 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 5. QUICK TROUBLE SHOOTER PART 4 Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 31 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 6. QUICK TROUBLE SHOOTER PART 5 Service Manual N91 RM-43 / RM-158 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 32 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 27.Apr.2006 7. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth.
Page 33 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR 27.Apr.2006 CONFIDENTIAL 8. BLUETOOTH GONOGO TEST Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other.
Page 34 (34) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 3.0 MGR 27.Apr.2006 CONFIDENTIAL 9. GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
