Nokia Customer Care Service Manual RM-42 (Nokia N90) Mobile Terminal Part No: 9241872 (Issue 2) COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Date Inserted By Issue 1 06/2005 J-PH Issue 2 02/2006 J-PH Page ii Comments Baseband troubleshooting and Service concepts updated COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Copyright Nokia Customer Care Copyright Copyright © 2005 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
RM-42 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
RM-42 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
RM-42 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
RM-42 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.
RM-42 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
RM-42 Nokia N90 Service Manual Structure Nokia Customer Care Nokia N90 Service Manual Structure 1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly / Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Nokia N90 Service Manual Structure Nokia Customer Care (This page left intentionally blank.) Page x COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 1 — General Information Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 General Information Nokia Customer Care (This page left intentionally blank.) Page 1 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 General Information Nokia Customer Care Table of Contents RM-42 product selection........................................................................................................................................1–5 RM-42 transceiver features....................................................................................................................................1–5 RM-42 mobile enhancements................................................................................................
RM-42 General Information Nokia Customer Care (This page left intentionally blank.) Page 1 –4 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 General Information Nokia Customer Care RM-42 product selection The Nokia RM-42 is a GSM/WCDMA Dual mode hand portable phone supporting EGSM 900/1800/1900 and WCDMA 2100 (UMTS). The Nokia RM-42 is a 3GPP Release 99 terminal supporting WCDMA, EGPRS and GPRS data bearers. For WCDMA the maximum bit rate is up to 384 kbps for downlink and 128 kbps for uplink with simultaneous CS speech (12.2 kbps).
RM-42 General Information Nokia Customer Care • · Active area dimensions are 34.85 mm x 41.18 mm (Approx 2.12" Diagonal) Cover display: • · A full graphics, TFT (Thin Film Transistor) Active Matrix colour display (65536 colors, 16-bit) • · Display resolution is 128 x 128 pixels • · Active area dimensions are 27.69 x 27.69 mm Both displays are of transflective active matrix type.
RM-42 General Information Nokia Customer Care • · Codecs: Decoding: MP3, AAC, Real Audio, WAV, Nokia Ring Tones, AMR, AMR-WB, AMR-NB, AU, MIDI, H.263, JPEG, JPEG2000, EXIF 2.2, GIF 87/89, PNG, BMP (W-BMP), MBM, MPEG-4 Encoding: AMR, AMR-NB, AAC, H.263, JPEG, EXIF 2.2, MPEG-4 • · Main display: 2.1” (34x41mm) up to 262,144 colours TFT Active matrix display, 352x416 pixels • · Cover display:27.7x27.
RM-42 General Information Nokia Customer Care • · Adapter to full size MMC • · Label • · CD-ROM • · PC Suite, applications, etc.
RM-42 General Information Nokia Customer Care Car accessories Type Plug-in car handsfree HF-3 Wireless plug-in car handsfree HF-6W Wireless car kit CK-1W Advanced car kit CK-7W Mobile charger (LCH-12 update) DC-4 Product code Table 4 Pop-PortTM accessories Pop Port ™ accessories Type Boom mono headset HDB-4 Fashion stereo headset HDS-3 Mono headset HS-5 Stereo headset HS-3 Retractable headset HS-10 USB data cable DKU-2 Loopset LPS-4 FM radio headset HS-2R Product code Tabl
RM-42 General Information Nokia Customer Care Table 7 Other accessories Other accessories Type 64MB MultiMediaCard MU-1 128MB MultiMediaCard MU-2 256MB MultiMediaCard MU-9 512MB MultiMediaCard MU-12 Connectivity cable DKU-2 Connectivity cable CA-53 Product code Technical specifications RM-42 transceiver general specifications Unit Dimensions (L x W x T) Transceiver without BL-5B 760mAh Li-ion battery back 112 x 51 x 24 Weight (g) Volume (cm3) 173 126cc Main RF characteristics for tr
RM-42 General Information Nokia Customer Care Parameter Unit Number of Tx power levels GSM900: 15 GSM1800: 16 GSM1900: 16 Battery endurance Battery Capacity (mAh) BL-5B 760 Talk time Stand-by up to 3 hrs up to 12 days Charging times ACP-12 LCH-12 1h 1h Environmental conditions Environmental condition Ambient temperature Notes Normal operation -10oC...+55oC Specifications fulfilled No operation or storage <-40oC...>+85oC No storage or operation: an attempt may damage the phone.
RM-42 General Information Nokia Customer Care (This page left intentionally blank.) Page 1 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 2 — Parts Lists and Component Layouts Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Parts Lists and Component Layouts Nokia Customer Care (This page left intentionally blank.) Page 2 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Table of Contents Exploded view.........................................................................................................................................................2–5 RM-42 exploded view........................................................................................................................................2–5 Parts lists............................................................................................
RM-42 Parts Lists and Component Layouts Nokia Customer Care (This page left intentionally blank.) Page 2 –4 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Exploded view RM-42 exploded view Issue 2 COMPANY CONFIDENTIAL Figure 2 RM-42 exploded view Copyright © 2006 Nokia. All rights reserved.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Parts lists Mechanical spare parts overview Page 2 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Mechanical spare parts list Bold=ASSY "XXXXXXX" = VARIANTS "-" = NOT AVAILABLE "???????" = AVAILABLE AS SPARE PART I0xx = ITEM codes for upper or mono block I1xx = ITEM codes for hinge block I2xx = ITEM codes for lower block I3xx = ITEM codes for soldered spare parts on the upper, hinge or lower block and not exchangable ITEM I001 QTY PART NO 2 ???????? PART NAME SCREW T6+ 1.
RM-42 Parts Lists and Component Layouts Nokia Customer Care ITEM QTY PART NO PART NAME I101 2 ??????? I102 1 XXXXXXX I103 4 ??????? SCREW T5+ 1.6X5 ??????? HINGE ASSY COSMETIC LAYER E-COVER I104 1 - HINGE I105 1 - CONNECTION CABLES I106 1 ??????? CAMERA I107 1 ??????? CAMERA SOCKET I108 1 ??????? CAMERA BEZEL INCL.
RM-42 Parts Lists and Component Layouts ITEM Nokia Customer Care QTY PART NO PART NAME I216 1 ??????? MICROPHONE I217 1 ??????? PA LID I218 1 ??????? ENGINE MODULE I219 1 ??????? RF-ENGINE LID XXXXXXX H-COVER ASSY I220 1 ??????? DC JACK I221 1 ??????? ANTENNA WCDMA I222 1 ??????? MMC COVER ASSY I223 1 - GSM ANTENNA I224 1 - H-COVER I225 1 - H-COVER TRIM I226 1 ??????? BATTERY COVER RELEASE BUTTON I227 1 ??????? BATTERY COVER RELEASE SPRING I228 1 ?????
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C1470 C1471 C1472 C1473 Side Top Top Top Top Grid ref.
RM-42 Parts Lists and Component Layouts Item C1485 C1486 C1487 C1488 C1489 Side Top Top Bottom Bottom Top Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C2009 C2010 C2011 C2070 C2100 C2101 C2102 C2200 C2201 C2202 C2203 C2204 C2205 C2206 C2207 Page 2 –12 Side Bottom Bottom Top Bottom Top Top Top Top Top Top Top Top Top Top Top Grid ref.
RM-42 Parts Lists and Component Layouts Item Side Nokia Customer Care Grid ref. Description and Value C2208 Top K 5 0402C Chipcap 5% NP0 27p 50V C2209 Top K 5 0402C Chipcap 5% NP0 22p 50V 0603C CHIPCAP X5R 1U K 16V 0603 1u0 16V 0805C CHIPCAP X5R 4U7 K 10V 0805 4u7 10V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C2224 C2225 C2226 C2227 C2228 C2230 C2231 Side Top Top Top Top Top Top Top Grid ref. L K J J J J L 5 3 2 4 3 4 3 Description and Value 0402C Chipcap X7R 10% 16V 0402 10n 16V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Item C2304 C2306 C2307 C2309 C2312 C2313 C2314 C2315 C2700 C2800 C2801 C2802 C2803 Issue 2 Side Top Top Top Top Top Top Top Top Bottom Top Top Top Top Nokia Customer Care Grid ref. J I I I I I L M M I H H I 5 4 4 6 3 3 6 5 4 3 6 6 3 Description and Value 0402C Chipcap X7R 10% 16V 0402 10n 16V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C2804 C2805 C2806 C2807 C2808 C2809 C2810 C2811 C2812 C2813 C2814 C2815 Page 2 –16 Side Top Top Top Top Top Top Top Top Top Top Top Top Grid ref.
RM-42 Parts Lists and Component Layouts Item C2816 C3000 C3001 C3002 C3003 C3004 C3005 C3006 C3007 C3008 C4200 C4201 C4202 Issue 2 Side Top Top Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C4203 C4400 C4401 C4402 C4403 C4800 C4801 C4802 C4803 C4804 C4805 C4806 C4807 Page 2 –18 Side Top Bottom Bottom Top Top Top Top Top Top Top Top Top Top Grid ref. D D C L L D G G D G D E F 6 1 1 2 3 9 6 7 9 6 6 9 9 Description and Value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Item C4808 C4809 C4810 C4811 C4812 C4813 C5000 C5001 C5002 C5003 C5004 Issue 2 Side Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C5005 C5200 C6031 C6032 C6033 C6036 C6037 C6038 C6039 C6040 C6041 C6042 Side Top Top Top Top Top Top Top Top Top Top Top Top Grid ref. D H H H G G G H H G H H 8 7 9 8 9 8 9 7 8 9 8 8 Description and Value 0402C CHIPCAP X5R 100N M 16V 0402 100n 16V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Item C7503 C7504 Side Bottom Bottom Nokia Customer Care Grid ref. M M 7 7 Description and Value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 100n 16V C7505 Bottom L 6 0402C CHIPCAP X5R 100N M 16V 0402 C7507 Bottom M 5 0402C Chipcap 5% NP0 18p 50V C7508 Bottom L 5 0402C Chipcap 5% NP0 18p 50V 0402C Chipcap +-0.25pF NP0 2p7 50V 0402C Chipcap +-0.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C7525 Side Top Grid ref. O 3 Description and Value 0402C Chipcap +-0.
RM-42 Parts Lists and Component Layouts Item C7542 C7543 C7544 C7545 C7547 Side Bottom Bottom Top Top Bottom Nokia Customer Care Grid ref. N N M N N 9 8 5 5 9 Description and Value 0402C Chipcap 5% NP0 18p 50V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0402C Chipcap +-0.25pF NP0 4p7 50V 0402C Chipcap +-0.25pF NP0 4p7 50V 0402C Chipcap +-0.25pF NP0 1p8 50V 1u0 6.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C7560 C7561 C7562 C7563 Side Bottom Top Bottom Top Grid ref. L N N N 8 3 9 3 Description and Value 0402C Chipcap X7R 10% 25V 0402 4n7 25V 0402C Chipcap +-0.25pF NP0 4p7 50V 0402C CHIPCAP NP0 0P5 C 50V 0402 0p5 50V 0402C Chipcap +-0.
RM-42 Parts Lists and Component Layouts Item C7580 C7581 C7582 C7583 C7584 Side Top Top Bottom Top Top Nokia Customer Care Grid ref. P P L N O 6 3 9 5 3 Description and Value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0402C Chipcap +-0.25pF NP0 5p6 50V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0603C CHIPCAP X5R 4U7 K 6V3 0603 4u7 6.3V 0402C Chipcap +-0.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C7597 C7598 D1470 D1471 D3000 D3001 D4400 D5000 F2000 G7500 Page 2 –26 Side Bottom Bottom Bottom Top Top Top Top Top Bottom Bottom Grid ref. M K B B E H G C F L Description and Value TANT_6.3X 3.5_H2.0 CHIPTCAP 100U M 14V 6X3.2X2 100u_14V 14V 0402C CHIPCAP NP0 0P5 C 50V 0402 0p5 50V PDSO_G5 OR-GATE 2INPUT 74LVC1G3 2 SC70-5 ~ ~ 5 P_TFBGA1 21 DSP TC39C01X BG 8.0X8.0X1.
RM-42 Parts Lists and Component Layouts Item G7501 L1470 L1471 L1472 L2000 L2001 L2002 L2003 L2202 L2203 L2204 Issue 2 Side Bottom Top Top Top Bottom Bottom Bottom Bottom Top Top Top Nokia Customer Care Grid ref. L I K K E K K L L J J 7 1 1 1 1 2 2 2 3 4 4 Description and Value VCTCXO_KT 21P2 VCTCXO 38.4MHZ 2.5V 38.4MHz ~ COIL_LQH3 2CN CHOKE 10U K 0R39 0.45A 1210 10uH ~ 0603_BLM FERR.BEAD 220R/ 100M 2A 0R05 0603 220R/ 100MHz ~ 0603_BLM FERR.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item L2205 L2206 L2301 L2302 L2304 L2305 L4200 L4201 L4400 L4401 Page 2 –28 Side Top Top Top Top Top Top Top Top Bottom Bottom Grid ref. J J J K M M D F D C 3 3 6 6 5 6 9 9 1 1 Description and Value 0603_BLM FERR.BEAD 220R/ 100M 2A 0R05 0603 220R/ 100MHz ~ FERRITE_0 402 FERRITE BEAD 0.6R 600R/ 100MHZ 0402 600R/ 100MHz ~ 0603_BLM FERR.
RM-42 Parts Lists and Component Layouts Item L5200 L6030 L7400 L7502 L7503 L7504 L7505 L7506 L7510 L7511 L7512 Issue 2 Side Top Top Top Bottom Bottom Top Top Top Bottom Bottom Bottom Nokia Customer Care Grid ref. G G P L N P P O M M M 6 9 2 9 9 3 3 3 8 7 8 Description and Value FERRITE_0 402 FERRITE BEAD 0.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item L7513 L7514 L7515 L7516 L7517 N1470 N1471 N2200 N2300 N2301 Page 2 –30 Side Bottom Top Top Top Bottom Top Top Top Top Top Grid ref. N P N M M I D K J M Description and Value 0402L CHIP COIL 1N8+-0N3 Q31/800M 0402 1n8H ~ 6 0402L CHIP COIL 8N2 J Q28/800M HZ 0402 8n2H ~ 6 CHOKE_SER 400 CHOKE 10U 0.8A 0R24 4X4X1.8 10uH ~ FERRITE_0 402 FERRITE BEAD 0.
RM-42 Parts Lists and Component Layouts Item N4200 Side Top Nokia Customer Care Grid ref. E 9 Description and Value USMD_10_ 2.458X1.8 99 DC_DC CONV LM2708H1.40V/ 1.09V ~ ~ ~ 1.8V N4201 Top D 6 USMD4_1. 313X1.033 REG 1.8V 4BUMPS 150MA LQ 40UA USMD4 N6030 Top G 8 uBGA63_4. 6X4.6 BRF6150 ~ ~ 6 TFBGA_84_ 6.15X6.15 RF ASIC HINKU310 A TFBGA84 ~ ~ TFBGA64_ H1.2 RF ASIC VINKU314 A TFBGA64 ~ ~ RITSA_PA_ REL3 PW AMP PF09014B _CUT5.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid ref.
RM-42 Parts Lists and Component Layouts Item R2009 R2070 R2071 Side Top Bottom Bottom Nokia Customer Care Grid ref. H K K 1 2 5 Description and Value 0402R Resistor 5% 63mW 100R ~ 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~ 0402_NTH 5 NTC RES 47K J B=4050 +-3% 0402 47k ~ ~ ~ R2100 Top O 9 FLIP_CHIP_ 8_1.7X1.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item R2700 R3000 R4400 R4401 R4402 R4800 R4801 R4809 R5100 R5200 Side Bottom Top Top Top Top Top Top Top Top Top Grid ref.
RM-42 Parts Lists and Component Layouts Item Side Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid ref. Description and Value R7530 Top O 5 0402R Resistor 5% 63mW 8k2 ~ R7531 Top O 5 0402R Resistor 5% 63mW 8k2 ~ R7534 Top N 5 0402R Resistor 5% 63mW 470k ~ 9 SWITCH_JP S1110_52 01F SWITCH SPST 5V 0.01A ~ ~ TRANS_LD B15 TRANSF BALUN 2134 +-90MHZ 0805 ~ ~ TRANS_LD B15 TRANSF BALUN 3800 +-550MHZ 0805 ~ ~ TRANS_LD B15 TRANSF BALUN 1800 +-100mhz 2x1.
RM-42 Parts Lists and Component Layouts Item V2303 V7500 W1 I220 X2001 X2061 X2070 X2700 X4400 X4401 Issue 2 Side Top Top Bottom Bottom Bottom Bottom Bottom Bottom Top Top Nokia Customer Care Grid ref. K O J H K O K M E M Description and Value VMT3 TR 2SC5658Q RS N 50V 0A1 0W15 VMT3 ~ ~ SOT_563 SCHDIX2 RF DETECTOR CT 1PF 0V39 SOT666 ~ ~ ANTENNA_ G1_BT MURATA CERAMIC BT ANTENNA G1 SERIES ~ ~ 1 CON_JACK_ HR33NK_2 DJA_2S CONN DCJACK 2.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item X5200 X7400 Z1470 Z2000 Z2001 Z2003 Z4400 Z4405 Z6030 Z7500 Page 2 –38 Side Top Bottom Top Bottom Bottom Bottom Top Top Top Top Grid ref. K O J I I I K J H M 8 2 2 2 2 2 1 1 9 3 Description and Value CONN_CT7 _00220_20 0 CONN MMC 6P RS PUSHPUSH ~ ~ RF_SWITCH _MS_156 SM RF SWITCH MS156 DNS05952 HDC13 ~ ~ FC6_1.65X 1.15 ASIP 2-CH MIC EMI/ ESD **PBFREE** ~ ~ FERRITE_0 402 FERRITE BEAD 0.
RM-42 Parts Lists and Component Layouts Item Z7501 Z7502 Z7503 Z7504 Z7505 Z7506 A3000 A6000 A7000 A7001 Issue 2 Side Bottom Top Top Top Top Bottom BTM BTM BTM BTM Nokia Customer Care Grid ref. N O O M P N D G L O Description and Value FILTER_SA W_2.1X1.7 _H0.8 SAW FILTER 2140 +-30MHZ/ 4DB 2X1.6 2140MHz ~ DFYK61G9 5LBJCB DUPL 1920-198 0/2110-21 70MHZ 9X4.3 1920-198 0/2110-21 70MHz ~ ANT_SW_L MSP_0094 ANT.SW +3SAW 880-960/1 710-1990 MHZ ~ ~ FILTER_SA W_2.0X1.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item A7002 A7003 B2200 C1470 C1471 C1472 Side BTM BTM Top BTM BTM BTM Grid ref. R M C R O D Description and Value 3 SHIELD_DM C07005 GSM PA CAN DMC07005 RM-1 9 SHIELD_DM D11427 VCO CAN DMD11427 RM-1 ~ ~ CRYSTAL_3 .3X1.6 CRYSTAL 32.768KHZ +-20PPM 12.5PF 32.768kHz ~ 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 1u0 6.
RM-42 Parts Lists and Component Layouts Item C2008 C2009 C2010 C2011 C2012 C2070 C2100 C2101 C2102 C2105 C2106 C2107 C2108 C2109 Issue 2 Side BTM BTM BTM BTM BTM BTM Top Top Top Top Top Top Top Top Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C2110 C2200 C2201 C2202 C2203 C2204 C2205 C2206 Side Top Top Top Top Top Top Top Top Grid ref. B B D C C B B B 8 5 4 4 4 4 4 4 Description and Value 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Item C2214 C2215 C2216 C2217 C2219 C2220 C2221 C2222 C2223 C2224 C2225 C2226 C2227 C2228 Issue 2 Side Top Top Top Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid ref. D D D E D D D D C D D C D E 5 5 5 4 4 6 6 6 4 5 4 6 6 5 Description and Value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C2230 C2231 C2232 Side Top Top Top Grid ref. E B D 5 6 6 Description and Value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0805C CHIPCAP X5R 10U M 6V3 0805 10U 6V3 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 1u0 6.3V C2233 BTM D 11 0603C CHIPCAP X5R 1U K 6V3 0603 C2234 Top C 4 0402C Chipcap 5% NP0 27p 50V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 1u0 6.
RM-42 Parts Lists and Component Layouts Item C2304 C2306 C2307 C2309 C2312 C2313 C2314 C2315 C2316 C2700 C2800 C2801 C2802 Issue 2 Side Top Top Top Top Top Top Top Top Top BTM BTM Top Top Nokia Customer Care Grid ref. C D C B D D D C C G F H F 8 9 9 8 9 9 10 10 8 11 4 4 3 Description and Value 0402C Chipcap X7R 10% 16V 0402 10n 16V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C2803 C2804 C2805 C2806 C2807 C2808 C2809 C2810 C2811 C2812 C2813 Page 2 –46 Side Top Top Top Top Top Top BTM Top Top Top Top Grid ref.
RM-42 Parts Lists and Component Layouts Item C2814 C3000 C3001 C3002 C3003 C3004 C3005 C3006 C3007 C3008 C4200 C4201 Issue 2 Side Top Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C4202 C4400 C4401 C4402 C4800 C4801 C4802 C4803 C4804 C4805 C4806 C4807 Page 2 –48 Side Top BTM BTM BTM Top Top Top Top Top Top Top Top Grid ref. D O R Q F E E E G H H E 8 7 5 10 9 7 8 6 9 7 6 8 Description and Value 0402C Chipcap X7R 10% 16V 0402 10n 16V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Item C4808 C4809 C4810 C4811 C4812 C4813 C5000 C5001 C5002 C5003 C5004 Issue 2 Side Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C5005 C5006 C5200 C6031 C6033 C6035 C6036 C6042 Side Top Top BTM BTM BTM BTM BTM BTM Grid ref. E F H F F G G G 9 11 2 3 3 2 4 3 Description and Value 0402C CHIPCAP X5R 100N M 16V 0402 100n 16V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Item C7503 C7504 Side BTM BTM Nokia Customer Care Grid ref. M M 7 7 Description and Value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 100n 16V C7505 BTM L 7 0402C CHIPCAP X5R 100N M 16V 0402 C7507 BTM M 6 0402C Chipcap 5% NP0 18p 50V C7508 BTM M 6 0402C Chipcap 5% NP0 18p 50V 0402C Chipcap +-0.25pF NP0 2p7 50V 0402C Chipcap +-0.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid ref. Description and Value C7525 BTM R 4 0402C Chipcap +-0.
RM-42 Parts Lists and Component Layouts Item C7549 C7550 C7552 C7553 C7554 Side BTM BTM BTM BTM BTM Nokia Customer Care Grid ref. K I I I M 6 7 7 7 10 Description and Value 0402C Chipcap 5% NP0 100p 50V 0402C Chipcap +-0.25pF NP0 2p7 50V 0402C Chipcap +-0.25pF NP0 2p7 50V 0402C Chipcap X7R 10% 16V 0402 8n2 16V 0402C Chipcap +-0.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item C7570 C7571 Side BTM BTM Grid ref. I L 6 10 Description and Value 0402C Chipcap 5% NP0 18p 50V 0402C CHIPCAP NP0 330P J 50V 0402 330p 50V 2n2 16V C7573 BTM I 7 0603C CHIPCAP NP0 2N2 G 16V 0603 C7575 BTM I 6 0402C Chipcap 5% NP0 15p 50V C7577 BTM I 6 0402C Chipcap 5% NP0 15p 50V C7579 BTM N 11 0402C Chipcap 5% NP0 10p 50V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-42 Parts Lists and Component Layouts Item C7592 C7593 C7596 C7597 C7598 D2800 D3000 D3001 D4800 D5000 F2000 Issue 2 Side BTM BTM BTM BTM BTM Top BTM Top Top Top BTM Nokia Customer Care Grid ref. N Q N O K G D D F F A Description and Value 0402C Chipcap 5% X7R 3n3 50V 0603C CHIPCAP X5R 4U7 K 6V3 0603 4u7 6.3V 0402C Chipcap +-0.25pF NP0 2p7 50V TANT_6.3X 3.5_H2.0 CHIPTCAP 100U M 14V 6X3.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item G2200 G7500 G7501 G7502 L2000 L2001 L2002 L2003 L2100 L2101 Page 2 –56 Side BTM BTM BTM BTM BTM Top BTM BTM Top Top Grid ref. F K L M B B B B U B Description and Value BATTER_R B414H CELL CAPACITOR 0.01MAH 3V3 3V3 ~ 6 VCO_FDK_I T_H1.7 VCO 3610-434 0MHZ 2.7V 13MA WCDMA FDD 3610-434 0MHz ~ 7 NKG3176B _H1.0 VCTCXO 38.4MHZ 2.5V 38.4MHz ~ VCO_FDK_I T_H1.7 VCO 3420-396 0MHZ 2.
RM-42 Parts Lists and Component Layouts Item L2102 L2103 L2104 L2105 L2106 L2202 L2203 L2204 L2205 L2206 Issue 2 Side BTM BTM Top Top Top Top Top Top Top Top Nokia Customer Care Grid ref. S S B B B E E D C E 5 6 6 8 8 4 5 5 6 5 Description and Value COIL_0603 CS CHIP COIL 56N J Q38/250M HZ 0603 56nH ~ COIL_0603 CS CHIP COIL 56N J Q38/250M HZ 0603 56nH ~ 0603_BLM FERR.BEAD 220R/ 100M 2A 0R05 0603 220R/ 100MHz ~ 0402L_XL FERRITE BEAD 220R 0R45 0.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item L2207 L2301 L2302 L2304 L4200 L4201 L4400 L4401 L5200 L6031 Page 2 –58 Side BTM Top Top Top Top Top BTM BTM BTM BTM Grid ref. E B B D D E O R I G Description and Value FERRITE_0 402 FERRITE BEAD 0.6R 600R/ 100MHZ 0402 600R/ 100MHz ~ 8 0603_BLM FERR.BEAD 220R/ 100M 2A 0R05 0603 220R/ 100MHz ~ 7 CHOKE_SER 400 CHOKE 10U 0.8A 0R24 4X4X1.8 10uH ~ 10 CHOKE_98 4FB CHOKE 22U M 1R4 0.33A 3.3X3.3X1.
RM-42 Parts Lists and Component Layouts Item L6032 L6033 L6034 L7502 L7503 L7504 L7505 L7506 L7510 L7511 L7512 Issue 2 Side BTM BTM BTM BTM BTM BTM BTM BTM BTM BTM BTM Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item L7514 L7515 L7516 L7517 N1470 N2200 N2300 N2301 N4200 N6030 Page 2 –60 Side BTM BTM BTM BTM BTM Top Top Top Top BTM Grid ref. O P P J D C D D C G Description and Value 10 0402L CHIP COIL 8N2 J Q28/800M HZ 0402 9 CHOKE_SER 400 CHOKE 10U 0.8A 0R24 4X4X1.8 10uH ~ FERRITE_0 402 FERRITE BEAD 0.
RM-42 Parts Lists and Component Layouts Item N6031 N7500 N7501 N7502 N7503 Side BTM BTM BTM BTM BTM Nokia Customer Care Grid ref. G M J Q O Description and Value USMD5_1. 468X1.036 VREG 2.85/150M A LP3987-2. 85 USMD5 ~ 2.85V 6 TFBGA_84_ 6.15X6.15 RF ASIC HINKU310 A TFBGA84 ~ ~ 7 TFBGA64_ H1.2 RF ASIC VINKU314 A TFBGA64 ~ ~ RITSA_PA_ REL3 PW AMP RF9292E9. 2 QUADBAN D ~ ~ RF9252E2. 1 PW AMP RF9252E8.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid ref. Description and Value R2003 BTM C 4 0402R Resistor 5% 63mW 10R ~ R2004 BTM C 4 0402R Resistor 5% 63mW 10R ~ R2005 BTM C 4 0402R Resistor 5% 63mW 10R ~ uBGA5 ASIP 4XESD **PBFREE** BGA5 ~ ~ ~ ~ R2006 BTM B 4 R2007 BTM B 6 uBGA11_1. 6X2.
RM-42 Parts Lists and Component Layouts Item R2104 R2105 R2106 Side Top Top BTM Nokia Customer Care Grid ref.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item R2700 R3000 R4400 R4401 R4402 R4403 R4404 R4405 R4406 R4408 Side BTM Top Top Top Top Top BTM BTM BTM Top Grid ref.
RM-42 Parts Lists and Component Layouts Item Side Nokia Customer Care Grid ref. Description and Value R4809 Top E 6 0402R Resistor 5% 63mW 1k0 ~ R5100 Top H 6 0402R Resistor 5% 63mW 10k ~ uBGA11_1. 62X2.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid ref.
RM-42 Parts Lists and Component Layouts Item T7500 T7501 T7502 T7503 V2000 V2001 V2300 V4400 V7500 Issue 2 Side BTM BTM BTM BTM BTM BTM Top Top BTM Nokia Customer Care Grid ref. N L P M B D D U O 6 6 3 9 8 4 8 4 9 Description and Value TRANS_LD B15 TRANSF BALUN 2134 +-90MHZ 0805 ~ ~ TRANS_LD B15 TRANSF BALUN 3800 +-550MHZ 0805 ~ ~ TRANS_LD B15 TRANSF BALUN 1800 +-100mhz 2x1.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item X1470 X2001 X2060 X2070 X2700 X4400 X4401 X4402 X4403 X4404 X4405 Page 2 –68 Side BTM BTM Top BTM BTM Top Top Top Top Top Top Grid ref. P A N C F F T R J R J Description and Value 6 SOCKET_D MD10413 CAMERA MOD.SOCK ET 2X7POL SPR P1.4 6 SYSCON_M Q202_NK_ 14R3 SM SYSTEM CONNECTO R 14POL ~ ~ TRACEABIL ITY_PAD MODULE ID COMPONE NT 2.8X1.8X0. 3 ~ ~ 8 LYNX_BAT T_CONN SM LYNX BATT.
RM-42 Parts Lists and Component Layouts Item X5200 Z2000 Z2001 Z2003 Z4400 Z4401 Z4402 Z4403 Z6030 Z7500 Issue 2 Side BTM BTM BTM BTM Top Top Top Top BTM BTM Nokia Customer Care Grid ref. L B B B H G H H F P 3 7 7 7 3 1 9 10 1 4 Description and Value MOLEX_MM C_P03_3D0 545_001 CONN SMC RS-MMC 6POL P2.5 ~ ~ FERRITE_0 402 FERRITE BEAD 0.6R 600R/ 100MHZ 0402 600R/ 100MHz ~ FERRITE_0 402 FERRITE BEAD 0.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Item Z7501 Z7502 Z7503 Z7504 Z7505 Z7506 Side BTM BTM BTM BTM BTM BTM Grid ref. N Q S P P J 6 9 3 3 10 6 Description and Value FILTER_SA W_2.1X1.7 _H0.8 SAW FILTER 2140 +-30MHZ 2.0X1.6X1. 0 2140MHz ~ DFYK61G9 5LBJCB DUPL 1920-198 0/2110-21 70MHZ 9X4.3 1920-198 0/2110-21 70MHz ~ ANT_SW_M 043B ANT.SW +3SAW 880-960/1 710-1990 MHZ ~ ~ FILTER_SA W_2.1X1.7 _H0.8 SAW FILTER 897.5 +-17.5MHZ 2.0X1.6 897.
RM-42 Parts Lists and Component Layouts Nokia Customer Care Component layouts RM-42 component layout - top Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Parts Lists and Component Layouts Nokia Customer Care RM-42 component layout - bottom Page 2 –72 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 3 — Service Software Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-42 Service Software Instructions Nokia Customer Care Table of Contents Phoenix installation steps in brief........................................................................................................................3–5 Installing Phoenix...................................................................................................................................................3–6 Updating Phoenix installation...............................................................................
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RM-42 Service Software Instructions Nokia Customer Care Phoenix installation steps in brief Before you begin Recommended hardware requirements: • Computer processor: Pentium 700 MHz or higher • RAM 256 MB • Disk space 100-300 MB Supported operating systems: • Windows 2000 Service Pack 3 or higher • Windows XP Service Pack 1 or higher Context Phoenix is a service software for reprogramming, testing and tuning phones.
RM-42 Service Software Instructions Nokia Customer Care If you use FPS-10: • Update FPS-10 software Note: There is no need to activate FPS-10. • Activate SX-4 smart card, if you need tuning and testing functions. Note: When FPS-10 is used only for product software updates, SX-4 smart card is not needed. Results Phoenix is ready to be used with FPS-8 or FPS-10 flash prommers and other service tools.
RM-42 Service Software Instructions Nokia Customer Care 3. Read the disclaimer text carefully and click Yes. Figure 4 Disclaimer text 4. Choose the destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. 5. To continue, click Next. To choose another location, click Browse (not recommended). 6. Wait for the components to be copied. The progress of the installation is shown in the Setup Status window. 7. Wait for the drivers to be installed and updated.
RM-42 Service Software Instructions Nokia Customer Care 8. To end the installation, click Finish. Figure 5 InstallShield Wizard Complete Next action After the installation, Phoenix can be used after: • installing phone model specific data package for Phoenix • configuring users and connections FPS-8 and FPS-10 flash prommers can be used after updating their flash update package files.
RM-42 Service Software Instructions Nokia Customer Care Figure 6 Installation interrupted • Always follow the instructions on the screen. Steps 1. Download the installation package to your computer hard disk. 2. Close all other programs. 3. Run the application file (for example, phoenix_service_sw_2004_39_x_xx.exe). Results A new Phoenix version is installed and driver versions are checked and updated.
RM-42 Service Software Instructions Nokia Customer Care 2. To uninstall Phoenix, choose Phoenix Service Software→Change/Remove→Remove . Figure 7 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 8 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Software Instructions Nokia Customer Care If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Repairing Phoenix installation Context If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling Phoenix.
RM-42 Service Software Instructions Nokia Customer Care • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Before you begin • A phone-specific data package contains all data required for the Phoenix service software and service tools to be used with a certain phone model.
RM-42 Service Software Instructions Nokia Customer Care 2. Click Next. 3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the Phoenix version required with this data package. Figure 10 Data package setup information 4. To continue, click Next. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Software Instructions Nokia Customer Care 5. Choose the destination folder, and click Next to continue. Figure 11 Data package destination folder The InstallShield Wizard checks where Phoenix is installed, and the directory is shown. 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Software Instructions Nokia Customer Care Phone model specific files are installed. Please wait. 7. To complete the installation, click Finish. Figure 12 InstallShield Wizard Complete Next action Phoenix can be used for flashing phones and printing type labels after: • Configuring users • Managing connections FPS-8 and FPS-10 can be used after updating their flash update package files.
RM-42 Service Software Instructions Nokia Customer Care 3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel. Figure 13 Uninstalling phone data package 4. When the data package is uninstalled, click Finish. Figure 14 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone).
RM-42 Service Software Instructions Nokia Customer Care Configuring users in Phoenix Steps 1. Start Phoenix service software, and log in. Figure 15 Phoenix login If the user ID is already configured, select s/he from the User name drop-down list, and click OK. 2. To add a new user, or to edit existing ones, click Maintain. 3. To add a new user, click New. 4. Type in the name and initials of the user, and click OK. The user is added to the user name list. 5.
RM-42 Service Software Instructions Nokia Customer Care 3. To add a new connection, click Add. 4. Select Manual mode, and click Next to continue. If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection.
RM-42 Service Software Instructions Nokia Customer Care iv For a plain USB connection, choose the following connection settings: Note: First connect the DKU-2 USB cable between the PC USB port and phone. • Media: USB 5. To complete the configuration, click Finish. 6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply.
RM-42 Service Software Instructions Nokia Customer Care Context If you are not using a separate installation package, you can skip this section and continue with ”Updating FPS-8 and FPS-10 flash prommer software“ (page 3–22) after installing a new phone data package. Steps 1. To begin the installation, double-click the flash update file (for example, flash_update_03_183_0014.exe).
RM-42 Service Software Instructions Nokia Customer Care 3. It is recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix. To continue, click Next. Figure 23 Flash destination folder When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended). Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Software Instructions Nokia Customer Care 4. To complete the installation procedure, click Finish . Figure 24 Finish flash update Next action FPS-8 and FPS-10 flash prommers must be updated using Phoenix. Updating FPS-8 and FPS-10 flash prommer software Steps 1. Start Phoenix service software, and log in. 2. Choose the correct connection for your flash prommer: File→Manage Connections... 3. Choose Flashing→Prommer maintenance . 4.
RM-42 Service Software Instructions Nokia Customer Care Tip: All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash Box Files pane and select the file type(s) to be loaded. 5. Click OK. Figure 26 Prommer software update finished 6. To close the Prommer Maintenance window, click Close. Figure 27 Prommer Maintenance window Activating FPS-8 Context Before FPS-8 can be successfully used for phone programming, it must first be activated.
RM-42 Service Software Instructions Nokia Customer Care Steps 1. Start Phoenix service software. 2. Choose Flashing→Prommer Maintenance . 3. In the Prommer Maintenance window, click Activate. 4. To find the activation file, click Browse. 5. To activate the prommer, select the activation file and click Open. Figure 28 Box activation 6. To complete the activation, restart FPS-8. Deactivating FPS-8 Context If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first.
RM-42 Service Software Instructions Nokia Customer Care The box is deactivated. 5. To complete the deactivation, restart FPS-8. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care 4 — Service Tools and Service Concepts Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Tools and Service Concepts Nokia Customer Care (This page left intentionally blank.) Page 4 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Tools and Service Concepts Nokia Customer Care Table of Contents Service tools............................................................................................................................................................4–5 CA-35S.................................................................................................................................................................4–5 CA-53..................................................................................
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RM-42 Service Tools and Service Concepts Nokia Customer Care Service tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-42, refer to various concepts. CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash prommer to the Point-Of-Sales (POS) flash adapter. CA-53 USB connectivity cable USB to Pop-PortTM connector cable. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
RM-42 Service Tools and Service Concepts Nokia Customer Care CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply. The unit has the following features: • software controlled via USB • EM calibration function • Forwards FBUS/Flashbus traffic to/from terminal • Forwards USB traffic to/from terminal • software controlled BSI values • regulated VBATT voltage • 2 x USB2.
RM-42 Service Tools and Service Concepts Nokia Customer Care DKU-2 USB connectivity cable USB to system connector cable.
RM-42 Service Tools and Service Concepts Nokia Customer Care FS-1 Product specific adapter FS-1 is a product specific adapter, compatible with SS-62 and SS-46. It provides galvanic connection to terminal test pads. JBT-9 Bluetooth test and interface box (sales package) The JBT-9 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth.
RM-42 Service Tools and Service Concepts Nokia Customer Care PCS-1 Power cable The PCS-1 power cable (DC) is used with a control unit CU-4 to supply a controlled operating voltage. PKD-1 SW security device SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the device if needed.
RM-42 Service Tools and Service Concepts Nokia Customer Care SES-3 Stencil SES-3 stencil is used with MJS-76 / 0770417 and it supports the PA component. SES-3 is made for reworking purposes used in central service level. SRT-6 Opening tool SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and FPS-10.
RM-42 Service Tools and Service Concepts Nokia Customer Care SS-67 Assembly jig for mechanics disassembly/ reassembly SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes.
RM-42 Service Tools and Service Concepts Nokia Customer Care Service concepts Flash concept with FPS-10 Figure 30 Basic flash concept with FPS-10 Item Type Description 1 FS-1 Product specific adapter 2 SS-46 Interface adapter 3 CA-35S Power cable 4 XCS-4 Modular cable 5 6 7 Page 4 –12 Standard USB cable FPS-10 Flash prommer box Standard USB cable COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Tools and Service Concepts Nokia Customer Care Item Type 8 Description Power adapter 9 PKD-1 SW security device 10 PC PC with Phoenix software MJ-48 module jig concept Figure 31 MJ-48 module jig service concept Item 1 Type MJ-48 Description Module jig Note: Keymat 9797815 and Engine UI assembly 0211444 have to be ordered separately. 2 CU-4 Control unit 3 PCS-1 DC power cable 4 XCS-4 Modular cable Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
RM-42 Service Tools and Service Concepts Nokia Customer Care Item Type 5 Description Stardard USB cable 6 FPS-10 Flash prommer box 7 Standard USB cable 8 Power adapter 9 PKD-1 SW security device 10 PC PC with Phoenix software 11 RF shield box Note: Item 11 not shown in the picture. POS (Point of Sale) flash concept Figure 32 POS flash concept Item 1 Page 4 –14 Type RM-42 Description Phone COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Tools and Service Concepts Nokia Customer Care Item Type Description 2 DKU-2/CA-53 USB connectivity cable 3 PKD-1 Security dongle 4 AC-4 Charger 5 PC PC with Phoenix software Service concept for RF testing and RF/BB tuning Figure 33 Service concept for RF testing and RF/BB tuning Item Description Type 1 MJ-48 Module jig 2 CU-4 Control unit 3 4 Standard USB cable PCS-1 5 DC power cable Standard USB cable + smart card reader 6 SX-4 Smart card 7 XRS-6 RF cable
RM-42 Service Tools and Service Concepts Nokia Customer Care Item Description 9 PKD-1 Type SW security device 10 RF shield box Note: Item 10 not shown in the picture. CU-4 flash concept with FPS-10 Figure 34 CU-4 flash concept with FPS-10 Item Description Type 1 FS-1 Product specific adapter 2 CU-4 Control unit 3 PCS-1 Power cable 4 XCS-4 Modular cable 5 6 Page 4 –16 Standard USB cable FPS-10 Flash prommer box COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Service Tools and Service Concepts Nokia Customer Care Item Description Type 7 Standard USB cable 8 Power adapter 9 PKD-1 SW security device 10 PC PC with Phoenix software RF testing concept with RF coupler Figure 35 RF testing concept with RF coupler Item Type Description 1 SS-62 + FS-1 Flash adapter base + product specific adapter 2 CU-4 Control unit 3 SA-81 RF coupler 4 PCS-1 Power cable 5 Standard USB cable 6 Standard USB cable + smart card reader 7 Issue 2 SX-
RM-42 Service Tools and Service Concepts Nokia Customer Care Item Type 8 Description GPIB control cable 9 XRS-6 RF cable 10 PKD-1 SW security device 11 RF shield box Note: Item 11 not shown in the picture. Page 4 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 5 — Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 Disassembly / Reassembly Instructions (This page left intentionally blank.) Page 5 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care Table of Contents General information on RM-42 disassembly / reassembly.................................................................................5–5 Disassembly / reassembly instructions................................................................................................................5–5 List of Figures Figure 36 Required tools for RM-42 disassembly / reassembly.............................................................
Nokia Customer Care RM-42 Disassembly / Reassembly Instructions (This page left intentionally blank.) Page 5 –4 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care General information on RM-42 disassembly / reassembly Figure 36 Required tools for RM-42 disassembly / reassembly Reassembly takes place in the reverse order. Disassembly / reassembly instructions Before you begin Note: Use the following torque values: • Camera: 4 pcs. PT1,6 x 5, T5+ 16 Ncm +/-1Ncm. 350 rpm/508U Deprag • I-cover: 2 pcs. PT1,8 x 8,5 T6+ 22Ncm. 560 rpm. Debrag • Rest: 19 Ncm +/-1Ncm.
Nokia Customer Care RM-42 Disassembly / Reassembly Instructions Steps 1. To remove the Battery Cover press the release button and remove the battery cover, Remove pop-port cover if needed. Page 5 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions 2. Nokia Customer Care Open the D-cover trim carefully by using SRT-6 tool. For assembly, be sure adhesive is good enough or change also D-cover. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 3. Use the SRT-6 (or screwdriver) to open the snaps of the I-Cover Trim. Slide SRT-6 (screwdriver) for opening all snaps. 4. Unscrew the two Torx Plus size 6 screws. Page 5 –8 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 5. Use the SRT-6 as a lever to open the snaps of the I-cover assy. Remove the I-cover assy carefully. 6. Remove Keymat carefully. Note not to damage guiding pins. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 7. Remove E-cover with tweezers as shown in the picture. Page 5 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions 8. Nokia Customer Care Open the flex connector of Engine UI Assy carefully by using SRT-6. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 9. Unscrew the four torx Plus size 6 screws of Engine UI Assy and open the MMC Cover Assy. For assembly, the torque driver with a torque of 18 Ncm has to be used. 10. Lift the Side Key Bezel from H-cover carefully. Locking snap. Page 5 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 11. Pull coaxcial cable out of the Hinge so far as red mark is visible. Remove cable from abone of UI Engine Assy. 12. Remove the UI Engine Assy from the guiding pins. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 13. Use SRT-6 to open Display Unit connector. Be careful not to damage the connector and components next to it. 14. Use SS-57 rework tool to open Camera Module connector. Note: Notice the SS-57 rework tool instructions. Page 5 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –16 RM-42 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 15. Remove the PWB carefully. Note not to damage the MMC Door Switch. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 16. Remove H-cover Assy carefully from the Hinge bracket 17. Open theI-cover trim carefully by using SRT-6 tool. For assembly, every time replace old trim a new one and wipe out adhesive from B-cover if necessary. Page 5 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 18. Unscrew the two Torx Plus size 6 screws. For assembly, use screwdrive torque 19 Ncm. 19. Use SRT-6 when removing B-cover. Open both sides. 20. Unscrew the two Torx Plus size 6 screws Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 21. Remove A-cover by lifting upper part. 22. Remove K2 display by lifting edge of display metal part. Page 5 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 23. Remove K2 connector by using SRT-6. Handle K2 display gently, it can break easily. For assembly, reverse order, it is not necessary to wipe out adhesive from display frame. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 24. Unscrew the two Torx Plus size 6 screws. 25. Remove D-cover by using SRT-6. Page 5 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 26. Remove C-cover. 27. Open the micro coax connectors (2 pcs) of the Display frame assembly by using SRT-6 (tweezers). Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 Disassembly / Reassembly Instructions 28. Remove hinge’s bracket from the Display Frame Assy, Note not to bend brackets 29. Remove outer display (Jordan) shield by opening locking snaps using tweezers (SRT-6). Page 5 –24 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 30. Open outer Display connector by using SRT-6. 31. Turn camera unit 45 degrees and remove Cosmetic layers by using tweezers Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 32. Unscrew the four Torx Plus size 5 screws. 33. Lift Hinge out of G-cover. Page 5 –26 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Disassembly / Reassembly Instructions Nokia Customer Care 34. Open B-to-B connector by using SRT-6. 35. Lift Camera Module out of the G-cover assy by using tweezers or screwdriver. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 Disassembly / Reassembly Instructions 36. Remove camera connector from camera using SS-57 (SS-57 instructions can be found from disassembly instructions of lower part). Page 5 –28 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 6 — BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Baseband troubleshooting....................................................................................................................................6–5 Dead or jammed device troubleshooting............................................................................................................6–7 General power checking troubleshooting............................................................................
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Figure 39 SleepCLK from R211............................................................................................................................6–13 Figure 40 Flashing pic 1. Take single trig measurement for the rise of the BSI signal.................................6–18 Figure 41 Flashing pic 2. Take single trig measurement for the rise of the BSI signal.................................
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband troubleshooting Context This section is intended to be a guide for localising and repairing electrical faults. The fault repairing is divided into troubleshooting paths. The following main troubleshooting tree describes the different baseband troubleshooting paths to be followed in fault situations. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Troubleshooting flow Figure 37 Main troubleshooting tree Page 6 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Dead or jammed device troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 6 –8 RM-42 BB Troubleshooting and Manual Tuning Guide COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care General power checking troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Clocking troubleshooting Troubleshooting flow Page 6 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care OMAP1710 troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Figure 38 SYSCLK from J2801 Page 6 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 39 SleepCLK from R211 Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Charging troubleshooting Troubleshooting flow Page 6 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Battery current measuring fault troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Flash programming fault troubleshooting Troubleshooting flow Page 6 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Figure 40 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Page 6 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 41 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care CMT SDRAM memory troubleshooting Troubleshooting flow Page 6 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 42 CMT SDRAM CLK from pin J2804 Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care CMT NOR flash fault troubleshooting Troubleshooting flow Page 6 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 43 NOR CLK from J2813 Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Power key troubleshooting Troubleshooting flow Page 6 –24 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care USB interface troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Figure 44 USB 1: D-TXD (POP-PORT pin6) and D+RXD (POP-PORT pin7) voltage levels when USB connected. Page 6 –26 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care SIM card troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care MMC troubleshooting Troubleshooting flow Keyboard troubleshooting Context There are two possible failure modes in the keyboard module: • One or more keys can be stuck, so that the key does not react when a keydome is pressed. This kind of failure is caused by mechanical reasons (dirt, rust). Page 6 –28 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care • Malfunction of several keys at the same time; this happens when one or more rows or columns are failing (shortcut or open connection). For a more detailed description of the keyboard and keymatrix, see section Keyboard (page 9–23). If the failure mode is not clear, start with the Keyboard Test in Phoenix. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Troubleshooting flow Page 6 –30 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Hall sensor troubleshooting Symptoms and diagnosis The open fold does not work properly. Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera connector troubleshooting Troubleshooting flow Display module troubleshooting General instructions for display troubleshooting The first step is to verify with a working display that the fault is not on the display module itself. The display module cannot be repaired. The second step is to check that the cellular engine is working normally.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table 9 Display module troubleshooting cases Display blank There is no image on the display. Display looks the same when the phone is on as it does when the phone is off. The backlight can be on in some cases. Image on the display not correct Image on the display can be corrupted or part of the image can be missing. If part of image is missing change the display module.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display fault troubleshooting Troubleshooting flow Page 6 –34 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Blank display troubleshooting Symptoms and diagnosis The display does not show any information at all. Troubleshooting flow Display and keyboard backlight troubleshooting Context The device has one LED driver that provides current for both display and keyboard backlights. Keyboard backlights are turned ON only in dark conditions. This is controlled by the Ambient Light Sensor (ALS).
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Troubleshooting flow Page 6 –36 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care ALS troubleshooting Context If a phototransistor is broken, the display frame assy has to be replaced. The display frame assy has to be also replaced if the calibration values are lost by some other reason (e.g. after replacing the NOR memory chip D3000). If the phototransistor is changed, the calibration value in the phone memory has to be changed to the default value ‘1’.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Figure 45 Ambient Light Sensor Calibration window Page 6 –38 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care LED driver troubleshooting Troubleshooting flow Page 6 –40 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth troubleshooting Introduction to Bluetooth troubleshooting There are two main Bluetooth problems that can occur: Problem Description Detachment of the BT antenna. This would most likely happen if the device has been dropped repeatedly to the ground. It could cause the BT antenna to become loose or partially detached from the PWB.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth layout Bluetooth component layout Bluetooth settings for Phoenix Steps 1. Start Phoenix service software. Page 6 –42 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care 2. From the File menu, choose Open Product, and then choose the correct type designator from the Product list. 3. Place the phone to a flash adapter in the local mode. 4. Choose Testing→Bluetooth LOCALS . 5. Locate JBT-9’s serial number (12 digits) found in the type label on the back of JBT-9. In addition to JBT-9, also JBT-3 and JBT-6 Bluetooth test boxes can be used. 6.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care 5. Choose Testing→Self Tests. 6. In the Self Tests window check the following Bluetooth related tests: • ST_LPRF_IF_TEST • ST_LPRF_AUDIO_LINES_TEST • ST_BT_WAKEUP_TEST 7. To run the tests, click Start. Figure 47 Bluetooth self tests in Phoenix Page 6 –44 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth BER failure troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 6 –46 RM-42 BB Troubleshooting and Manual Tuning Guide COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care BT audio failure troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Audio troubleshooting Audio troubleshooting test instructions Differential external earpiece and internal earpiece outputs can be measured either with a single-ended or a differential probe. When measuring with a single-ended probe each output is measured against the ground. Internal handsfree output is measured using a current probe, if a special low-pass filter designed for measuring a digital amplifier is not available.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Loop test Input terminal Output terminal External Mic to External Earpiece XMICP and GND HSEAR R P, HSEAR R N and GND Path Input Different Output Outpu gain [dB] voltag ial DC t (fixed) e output level curre [mVp- voltage [V] nt p] [mVp-p] [mA] -2.9 1000 720 1.2 NA -4.5 1000 600 1.2 NA -5 1000 560 0 25m A (calc .) 22.7 100 1360 1.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide Measurement data Figure 48 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is connected. If a special low-pass filter designed for measuring digital amplifiers is unavailable, the measurement must be performed with a current probe and the input signal frequency must be 2kHz. Figure 49 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 50 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal earpiece troubleshooting Troubleshooting flow Page 6 –52 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide IHF troubleshooting Troubleshooting flow Page 6 –54 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External microphone troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External earpiece troubleshooting Troubleshooting flow Page 6 –56 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband manual tuning guide Energy management calibration Before you begin Energy Management (EM) calibration is performed to calibrate the setting (gain and offset) of AD converters in several channels (that is, battery voltage, BSI, battery current) to get an accurate AD conversion result. Hardware setup: • An external power supply is needed. • Supply 12V DC from an external power supply to CU-4 to power up the phone.
Nokia Customer Care RM-42 BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –58 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 7 — RF Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Introduction to RF troubleshooting.....................................................................................................................7–5 RF key component placement...............................................................................................................................7–5 Fault finding test point locations.............................................................................
Nokia Customer Care RM-42 RF Troubleshooting and Manual Tuning Guide Figure 57 RSSI Reading window.........................................................................................................................7–12 Figure 58 Rx Control window..............................................................................................................................7–13 Figure 59 RF Controls window....................................................................................................
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Introduction to RF troubleshooting All measurements should be done using: • spectrum analyser with a high-frequency high-impedance passive probe (LO-/reference frequencies and RF power levels) • oscilloscope with a 10:1 probe (DC-voltages and low frequency signals) Caution: A mobile phone WCDMA transmitter should never be tested with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded r
Nokia Customer Care RM-42 RF Troubleshooting and Manual Tuning Guide Figure 51 RF key component placement, bottom Page 7 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 52 RF key component placement, top Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Fault finding test point locations Test points for spectrum analyzer Figure 53 Test point locations for spectrum analyzer, bottom Page 7 –8 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 54 Test point locations for spectrum analyzer, top Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Test points for oscilloscope Figure 55 Test points for oscilloscope, bottom Page 7 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 56 Test points for oscilloscope, top Receiver troubleshooting Introduction to Rx troubleshooting Rx can be tested by making a phone call or in the local mode. For the local mode testing, use Phoenix service software. The main Rx troubleshooting measurement is RSSI measurement. This test measures the signal strength of the received signal. I and Q branches can be measured separately.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care For service tool usage instructions, refer to section Service Tools and Service Concepts. See also • WCDMA Rx chain activation for manual measurement (page 7–12) GSM Rx chain activation for manual measurements / GSM RSSI measurement Context RSSI signal measurement is the main Rx troubleshooting measurement. The test measures the strength of the received signal. I and Q branches can be measured separately.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 58 Rx Control window • Set AGC Mode to Algorithm. • Set Channel to 10700. • Set AFC Algorithm to OFF (Default = OFF). Next action When settings are ready, click Start to activate them. If settings are changed later on (for example, you give a new channel number), you will need to click Stop and Start again.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. To perform the measurement, click Start. Transmitter troubleshooting General instructions for Tx troubleshooting Context • Do not transmit on frequencies that are in use! • Transmitter can be controlled in the local mode for diagnostic purposes. • The most useful Phoenix tool for GSM transmitter testing is "RF Controls" and in WCDMA transmitter testing the best tool is "Tx Control"..
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Note: The maximum input power of a spectrum analyser is +30 dBm. To prevent any damage, it is recommended to use 10 dB attenuator on the spectrum analyzer input. 4. Set Tx on. i Set the phone module to the test jig and start Phoenix service software. ii Initialize connection to the phone. (With FPS-8 use FBUS driver when using DAU-9S and COMBOX driver).
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 59 RF Controls window • WCDMA troubleshooting i From Product/System Mode menu, choose "WCDMA" to Selected System Mode and click Write ii From the Testing menu, activate the Tx Control window: Maintenance -> Testing -> WCDMA -> Tx Control . iii In the Tx Control window: • Select the Algorithm mode tab. • Set Start level to “0” dBm (Default = “0”). • Set Step size, Step count and Sequence to “0” (Default = “0”).
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 60 Tx Control window Next action When settings are done, click “Send” to enable them. If you change the settings (e.g. give a new channel number), you need to click “Stop” and “Send” again. Checking antenna functionality The main antenna has two separate antenna elements: GSM and WCDMA antennas. In the GSM antenna, there is one Feed and two GND contacts. In the WCDMA antenna, there is one Feed and one GND contact.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 61 Antenna frame, contact springs and WCDMA antenna Figure 62 GSM antenna radiator The WCDMA antenna is working correctly when it is visually intact and DC resistance between the contact springs is about zero ohms. The GSM antenna works when the flex film is intact and contact springs are assembled in the frame as figures above and below show. Page 7 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth antenna Bluetooth antenna is a ceramic chip antenna assembled on the engine PWB. The antenna is working properly if it has been assembled in correct position and if solder joints of the antenna are all right and the antenna is intact. RF tunings Introduction to RF tunings Phone RF is tuned in production.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Band Attenuation GSM1800 0.2 dB GSM1900 0.2 dB WCDMA TX 0.3 dB WCDMA RX 0.4 dB RF autotuning with CMU200 Before you begin Recommended test set-up: • Windows 2000 PC • CMU200 communication tester • USB to GPIB converter from National Instruments. Order information: 778416-01 GPIB-USB-B, NI-488.2 for Windows 2000/XP/Me/98.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. To specify the cable loss from module jig to CMU200, choose Set Loss from the Tuning menu. 5. In the Set Loss window, click the Jig tab and select the right jig for the phone. 6. Click the Cable tab and add the extra cable attenuation. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. To start autotuning, choose Auto-Tune from the Tuning menu. 8. In the Auto-Tune window, click Options. 9. In the Auto-Tune options window, see that the "Enable showing of messages" check box is checked. Then click OK. Page 7 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 10. Connect the phone's WCDMA RF port to CMU200 and click Tune. 11. Change the phone's RF adapter from WCDMA port to GSM port. Then to complete the RF autotuning, click OK. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Results "Autotuning completed successfully" message appears. System mode independent manual tunings RF channel filter calibration Context Rx channel filter calibration tunes Rx and Tx ASICs' internal low pass filters that limit the bandwidth of BB IQ signals. One common calibration is made for GSM and WCDMA. Table 12 RF channel filter calibration tuning limits Min Typ Max TX filter 0 10 31 RX filter 0 16 31 Steps 1.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Results Figure 63 RF channel filter calibration typical values PA detection Context PA detection procedure asks DSP to detect which PA manufacturer is used for GSM and WCDMA PAs. If PA is changed or if PMM data is corrupted, PA detection has to be performed before Tx tunings. Steps 1. From the dropdown menus, set "Operating mode" to Local. 2.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. Click Tune. Table 13 Temperature sensor calibration tuning limits Min -20 Typ Max Unit -4 20 0C A popup window appears asking: “Save Values to PM”. Click “Yes” 5. To finish the calibration, click Close. GSM receiver tunings Rx calibration (GSM) Context Rx Calibration is used to find out the real gain values of the GSM Rx AGC system and tuning response of the AFC system (AFC D/A init value and AFC slope) Steps 1.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. Click Start (if it not active already). 8. Click Calibrate. 9. Connect signal generator to the phone and set frequency and amplitude as instructed in the "Rx Calibration with band EGSM900" popup window. The calibration uses a non-modulated CW signal. Increase the signal generator level by cable attenuation and module jig probe attenuation! Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 10. To perform tuning, click OK. 11. Check that the tuning values are within the limits specified in this table: Table 14 RF tuning limits in Rx calibration Min Typ Max Unit GSM900 AFC Value -200 -105 62 200 AFC slope 0 122 200 106 107 110 114 dB 104 104 109 114 dB 104 104 109 114 dB RSSI0 GSM1800 RSSI0 GSM1900 RSSI0 Page 7 –28 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 12. To save values to the phone, check the "Save to Phone" check box and click Stop. Next action Repeat steps 3 to 8 for GSM1800 and GSM1900 Rx band filter response compensation (GSM) Before you begin Rx calibration must be done before the Rx Band Filter Response Compensation Context In each GSM Rx band, there’s a band rejecting filter in front of HINKU front end.
Nokia Customer Care RM-42 RF Troubleshooting and Manual Tuning Guide 4. From the Tuning menu, choose GSM -> Rx Band Filter Response Compensation. 5. Check “Manual” and “Load from Phone” check boxes. Clear “Save to Phone” check box 6. Click Start. Page 7 –30 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide 7. Nokia Customer Care Click Tune. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 8. Connect signal generator to the phone and set frequency and amplitude as instructed in the "Rx Band Filter Response Compensation for EGSM900" popup window. 9. To perform tuning, click OK. 10. Go through all 9 frequencies. 11. Check that the tuning values are within the limits specified in this table: Min Typ Max Unit GSM900 Ch. 965 / 923.26771 MHz -10 -1 5 dB Ch. 975 / 925.26771 MHz -3 0 5 dB Ch. 987 / 927.
RM-42 RF Troubleshooting and Manual Tuning Guide Min Nokia Customer Care Typ Max Unit Ch. 90 / 953.06771 MHz -3 0 5 dB Ch. 114 / 957.86771 MHz -3 0 5 dB Ch. 124 / 959.86771 MHz -3 0 5 dB Ch. 136 / 962.26771 MHz -10 -1 5 dB Ch. 497 / 1802.26771 MHz -10 -1 5 dB Ch. 512 / 1805.26771 MHz -3 0 5 dB Ch. 535 / 1809.86771 MHz -3 0 5 dB Ch. 606 / 1824.06771 MHz -3 0 5 dB Ch. 700 / 1842.86771 MHz -3 0 5 dB Ch. 791 / 1861.06771 MHz -3 0 5 dB Ch. 870 / 1876.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min Typ Max Unit Ch. 794 / 1986.66771 MHz -3 0 5 dB Ch. 810 / 1989.86771 MHz -3 0 5 dB Ch. 835 / 1994.86771 MHz -10 -1 5 dB 12. Check the "Save to Phone" check box and click Stop if the values are within the limits. Next action Repeat the steps 4 to 10 for GSM1800 and GSM1900. Rx AM suppression (GSM) Context Rx AM suppression is used to tune the AM suppression capabilities of the GSM receiver.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Steps 1. Connect module jig’s GSM connector to signal generator. 2. From the dropdown menus, set "Operating mode" to Local. 3. From the Product menu, choose "System mode" and then choose WCDMA, GSM or Dual and click Write. 4. From the Tuning menu, choose GSM -> Rx AM Suppression. 5. From the droptown menus, set “Band” to GSM 900 and set "Tuning Mode” to Automatic. 6.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care GSM transmitter tunings Tx IQ tuning (GSM) Context The Tx path branches to I and Q signals at RF I/Q modulator. Modulator and analog hardware located after it cause unequal amplitude and phase disturbance to I and Q signal paths. Tx IQ tuning tuning balances the I and Q branches. Tx IQ tuning must be performed on all GSM bands. GSM1900 uses the same values as GSM1800. Steps 1.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 5. When the values have been written to the phone memory, click the Finish button to end the tuning. 6. Change band to GSM1800 and repeat steps 4 to 5. 7. Change band to GSM1900 and repeat steps 4 to 5. 8. To close the tuning window, click Close. Next action Tuning sliders should be close to the center of the scale after the tuning and within the limits specified in the table below.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Steps 1. Connect the phone to a spectrum analyzer. 2. From the dropdown menus, set "Operating mode" to Local, "System mode" to GSM, and Band to GSM900. 3. From the Tuning menu, choose GSM -> Tx Power Level Tuning. 4. Set Mode to Automatic and Edge to Off. 5. Set the spectrum analyzer for power level tuning: Frequency channel frequency (897.4MHz GSM900, 1747.
RM-42 RF Troubleshooting and Manual Tuning Guide 6. Nokia Customer Care Click Start. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 7. RM-42 RF Troubleshooting and Manual Tuning Guide Adjust power levels 5, 15 and 19 to correspond the "Target dBm" column by pressing + or – keys. Page 7 –40 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 8. Click Calculate Coefficients. 9. Check that the coeffiecient values are within the limits specified in the following table. Min Typ Max GSM900 EDGE off PL5 coefficient 0.380 PL15 coefficient PL19 coefficient 0.460 0.73 0.234 0.12 0.195 0.3 GSM900 EDGE on Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min PL8 coefficient 0.330 PL15 coefficient PL19 coefficient Typ 0.380 Max 0.6 0.247 0.12 0.204 0.3 0.380 0.450 0.7 GSM1800 EDGE off PL0 coefficient PL11 coefficient PL15 coefficient 0.219 0.12 0.185 0.3 0.330 0.394 0.6 GSM1800 EDGE on PL2 coefficient PL11 coefficient PL15 coefficient 0.23 0.12 0.194 0.3 0.380 0.450 0.7 GSM1900 EDGE off PL0 coefficient PL11 coefficient PL15 coefficient 0.218 0.12 0.184 0.3 0.
RM-42 RF Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 10. Set Edge mode on and start tuning again. Change video averaging to 50. 11. Tune EDGE power levels to the corresponding target power levels. Only power levels 8, 15 and 19 are tuned in GSM900 and 2, 10 and 15 in GSM1800/1900. The rest are calculated by clicking the Calculate Coefficients button. Check the coefficients against the RF tuning limits table presented in Step 9. 12. When the tuning is completed, click Stop.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 2. From the Tuning menu, choose WCDMA -> Rx AGC Alignment. 3. Click Start and Tune. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. Setup the signal generator to correspond the values in the "RX AGC Calibration" pop-up window and click OK: Frequency: 2141MHz Level: –51 dBm + cable and adapter attenuations Modulation: FM Deviation: 500 kHz Modulation frequency: 50 kHz 5. Check that the “Rx Chain” value in “Tuning Results” is within the limits presented in the table below. Min Typ Max Unit dB RX chain -6 1.5 3.5 6 Low freq -5 -0.7 4.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Rx band response calibration (WCDMA) Context There is a band rejecting filter for each WCDMA Rx band between the front end LNA and the mixer of HINKU. The amplitude ripple caused by this filter causes ripple to the RSSI measurement and therefore Rx band response calibration is needed. Rx band response calibration can be done in two different ways.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 3. Click Start and Tune. 4. Setup the signal generator to correspond the values in the pop-up window: Frequency: 2113.4MHz Level: –48 dBm + cable and adapter attenuations Modulation: FM Deviation: 500 kHz Modulation frequency: 50 kHz 5. Click OK. 6. Change frequency to 2166.6 MHz and click OK. 7.
RM-42 RF Troubleshooting and Manual Tuning Guide Frequency compensation high Nokia Customer Care Min Max -5 +5 8. If the values are OK, click Yes to save the values. 9. Close the tuning window. Alternative steps • From the "Operating mode" dropdown menu, set mode to "Local". • From the Tuning menu, choose WCDMA -> Rx AGC Alignment. • Click Start. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care • Check the “Tune Rx Band Response” checkbox and click Tune. • Setup the signal generator according to the values in the pop-up window: Frequency list: 2113.4 MHz, 2141 MHz and 2166.6 MHz Dwell time: 2 ms Sweep control: Automatic continuous sweep Level: –48 dBm + cable and adapter attenuations Modulation: FM Deviation: 500 kHz Modulation frequency: 50 kHz • Click OK. • Check that the “Rx chain” , “Low freq.
RM-42 RF Troubleshooting and Manual Tuning Guide Min Nokia Customer Care Typ Max Unit dB Rx chain -6 1.5... 3.5 6 Low freq -5 -0.7...4.0 5 High freq -5 -0.7...4.0 5 • If the Rx gain is acceptable, click Yes to save the results to the phone. • To end the calibration, click Close.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 2. From the Tuning menu, choose WCDMA -> Tx AGC & Power Detector. 3. Click Start. 4. In the "Wide Range" pane, click Tune (the leftmost Tune button). 5. Setup the spectrum analyzer in the following way: Center frequency: 1950.
RM-42 RF Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 8. Fill in the power level values (in dBm) to the Wide Range table. 9. In the "Wide Range pane", click Calculate. 10. In the "High Burst" pane, click Tune. 11.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Trigger: Video Trigger level: 0 dBm Marker: 250 us Marker step: 500 us 12. Measure the power levels with a marker. Take the first measurement from 250 us after the trigger, the second from 750 us, third on 1225 us and so on in every 500 us until the table is filled. Figure 64 High burst measurement 13. In the "High Burst" pane, click Calculate. 14.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min Max C0-high -0.5 5 C1-high -50 50 C2-high 400 900 C0-mid -0.7 0.7 C1-mid 0 50 C2-mid 400 900 C0-low -4 4 C1-low -400 440 C2-low -10000 15000 Det-k 0 800 Det-b -1000 1000 15. To save the coefficients to the phone, click Write. 16. To close the tuning window, click Close. 17. From the Testing menu, choose WCDMA -> Tx Control. Page 7 –56 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 18. Select the Algorithm mode tab. 19. Write the target power level 25 dBm to the "Start level" line and check the "Max power limit" check box (detector calibration check). 20. Setup the spectrum analyzer with the following settings: Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Center frequency: 1950.0 MHz Span: 0 Hz Reference level offset: Cable attenuations + adapter attenuation Reference level: 24 dBm or -20 dBm depending on the level measured Input attenuation: Automatic Resolution bandwidth: 5 MHz Video bandwidth: 5 MHz Sweep time: 20 ms Detector: RMS detector Average: No Trigger: Free run 21. Click Send. 22. Measure the WCDMA output power. It should be around 21 dBm. 23.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 2. From the Tuning menu, choose WCDMA -> Tx Band Response Calibration. 3. Setup the spectrum analyzer according to the following settings: Frequency: 1950.3 MHz Span: 100 MHz Reference level offset: Cable attenuations + adapter attenuation Reference level: 30 dBm Input attenuation: Default Resolution bandwidth: more than 4.7 MHz (i.e. 5MHz) Video bandwidth: more than 4.7 MHz (i.e.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. Click Start and OK. 5. Adjust the "Mid Channel Power Level" to 21.0 dBm. 6. Click Accept and OK. 7. Read the marker power level on the low channel and fill it in to the “Low Power Level” line. 8. Click Accept and OK. 9. Read the marker power level on the high channel and fill it in to the “High Power Level” line. 10. Click Accept. 11. Check that the tuned values are within the limits presented in the following table.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Tx LO leakage (WCDMA) Context The purpose of Tx LO leakage tuning is to minimize the carrier leakage of the IQ-modulator which is caused by the DC offset voltages in the Tx IQ-signal lines and in the actual IQ-modulator. The tuning improves WCDMA Tx AGC dynamics at low power levels. A self-calibration routine selects the best combination for internal control words in order to produce minimum LO leakage. Steps 1.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 3. Click Tune. 4. To end the tuning, click Close. RF engine shield opening and closing instructions Opening and closing the RF engine shield Caution: Because the RF shields prevent signals leaking outside and possible interference to other devices, it is important that if the shield needs to be opened, it must be closed very carefully. Note: If you need to remove the RF engine shield lid, always replace it with a new one.
RM-42 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care See the following instructions on how to open and close the shield correctly, without removing the SIM connector. Steps 1. Open the lock pins by spreading them outwards from the shield lid. Figure 65 Opening the lock pins 2. Carefully pick the shield lid up and move it to the antenna pads' direction. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 3. RM-42 RF Troubleshooting and Manual Tuning Guide Bend one of the lock pins and the area around it (see the following two figures) 90 degrees up to the same level as the shield lid. But beware that the shield itself will not bend! Figure 66 Bending the lock pin and the area around it Page 7 –64 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide 4. Nokia Customer Care Slide the shield lid carefully to the direction of the type label, over the bluetooth antenna. Figure 67 Sliding the shield lid Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 5. RM-42 RF Troubleshooting and Manual Tuning Guide Now the shield lid is removed and the measurement and repair work can begin. Figure 68 Removing the shield lid Page 7 –66 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide 6. Nokia Customer Care Bend the lock pins back to the same level as the sides of the shield lid. Figure 69 Bending the lock pins 7. Squeeze every side of the shield lid a little bit to the inside of the shield lid, for example with the back of a tweezers. Be very careful that the shield itself does not bend. Note: It is very important to do the tightening in order to prevent any signal leakage! Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
Nokia Customer Care RM-42 RF Troubleshooting and Manual Tuning Guide Figure 70 Squeezing the sides of the shield lid 8. Slide the shield lid over the bluetooth antenna to the direction of the antenna pads. Just like in step four, but in reverse direction. Page 7 –68 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 RF Troubleshooting and Manual Tuning Guide 9. Nokia Customer Care Bend the bent lock pin and the area around it to the same level as the side of shield lid. Be very careful that the shield itself does not bend. Figure 71 Bending the lock pin and the area around it Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 RF Troubleshooting and Manual Tuning Guide 10. Slide the shield lid over the shield frame and push it in place for example with your thumb or the back of a tweezers. Figure 72 The shield lid in place 11. Ensure that all lock pins are in place and the shield lid is properly attached to the shield frame. Note: Make sure that there is no gap between the shield lid and the frame! Page 7 –70 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Appendix A: Additional RF Troubleshooting Instructions Company Confidential Copyright © 2005 Nokia.
Nokia Customer Care Appendix A: RF Troubleshooting Table of Contents 1. 2. Using these instructions .................................................................................................................................................. 4 RF Self tests .......................................................................................................................................................................... 5 2.1 RF-BB interface (ST_CDSP_RF_BB_IF_TEST) .............................
Appendix A: RF Troubleshooting Nokia Customer Care 4.1.2 Does WCDMA TX transmit enough RF-power and power levels otherwise ok? ..........................83 4.1.3 WCDMA transmitter frequency correct?...................................................................................................93 4.2 Does the phone give realistic RSSI-values? .....................................................................................................98 4.2.
Nokia Customer Care Appendix A: RF Troubleshooting 1. USING THESE INSTRUCTIONS The following sections include lots of headings and subheadings that are asking simple positive style questions. For example heading 4.2 asks if the phone does measure RSSI-values correctly in GSM-bands. If the answer is “Yes” then user should go to the next heading on the same level (heading number that has as many decimal numbers as the heading 4.2) In our example case moving to the section 4.3.
Appendix A: RF Troubleshooting Nokia Customer Care 2. RF SELF TESTS The RF part of the device is equipped with self test functionality which tests most of RF-BB interface signals and some parts of RF circuitry. Self tests are designed to detect faults on some critical parts, but they can not prove that everything is OK even if all the self tests are passed. Self-tests can be run with Phoenix service software. Tests can return pass/fail result and detailed measurement data and error codes in fail case.
Nokia Customer Care Appendix A: RF Troubleshooting If one or more self tests show fail results (for example: “minor” or “fatal”) more detailed error codes can be read from the phone with “Details” button. Error codes are shown in hexadecimal format, but notice that all returned hexadecimal values are not necessarily useful in RF troubleshooting because some of the self tests return also different kind of measurement information together with “real” error codes.
Appendix A: RF Troubleshooting Nokia Customer Care 2.1 RF-BB interface (ST_CDSP_RF_BB_IF_TEST) RF_BB_IF test (86) tests the functionality of the RAP3G/HINKU/VINKU serial interface & reset lines. If this test fails, it means that there’s a problem programming Hinku and or Vinku and all of the following tests cannot give correct data.
Nokia Customer Care Appendix A: RF Troubleshooting ST_CDSP_RF_BB_IF_TEST FAILURE PAGE_2 Incorrect version number read from the TX_IC (0x0008) NO Register -read cycle Registerwrite write-read cycle failed (RX) failed (RX) (0x0004)(0x0004) YES Propable Propablecause: Poorsolder/faulty solder/FaultyVinku VINKU Poor Otherpossible possiblereasons: reasons: Other VDIG connection between VDIG connection between RETU & VINKU RETU & VINKU NO TX_IC is not reset correctly (0x0010) (0x0010) NO Register -re
Appendix A: RF Troubleshooting Nokia Customer Care 2.2 Supply test for Hinku and Vinku (ST_CDSP_RF_SUPPLY_TEST) This self test includes two different RF-supply self tests…one for Vinku and one for Hinku: RF_SUPPLY_TEST (VINKU) (83) tests the functionality of Vinku’s bias block, regulators, reference voltage line and, supply connections. If these fail, all other Vinku tests can/will fail. Also many Hinku tests can be affected and can’t be trusted.
Nokia Customer Care Appendix A: RF Troubleshooting ST_CDSP_RF_SUPPLY_TEST, VINKU ERRORS, PAGE2 VINKU ERRORS, PAGE2 VB_EXT line fail (0x0001) NO NO YES YES Does also Hinku’s VB_EXT line fail (0x0001) VXO supply fail (0x0002) NO Propablecause: cause: Propable FaultyVinku/Test Vinku /Testerror error Faulty testsbeen havepassed been so (BB/IF (BB/IF tests have passed hasSo tothe be OK! VDIG hassotoVDIG be OK! Soproblem the problem is intest themux) testmux) is in the YES YES YES VBAT1 (VBAT_ASIC
Appendix A: RF Troubleshooting Nokia Customer Care ST_CDSP_RF_SUPPLY_TEST, ST_CDSP_RF_SUPPLY_TES VINKU ERRORS, PAGEPAGE 3 VINKU ERRORS, VRFTX FailVRFTX fail (0x0010) (0x0010) VVGA FailVVGA fail (0x0020)(0x0020) NO Propable cause: Propable cause: Poor solder Poor solder Propable cause: cause: Propable Poorsolder solder Poor Otherpossible possiblereasons: reasons: Other YES Propable cause: Propable cause: Poor solder Poor solder Other possible reasons: Othercapacitor possibleat reasons: Faulty VPRE
Nokia Customer Care Appendix A: RF Troubleshooting ST_CDSP_RF_SUPPLY_TEST ST_CDSP_RF_SUPPLY_TES HINKU ERRORS HINKU ERRORS VB_EXTVB_EXT fail Fail (0x0001) (0x0001) VDIG FailVDIG Fail (0x0002) (0x0002) NO NO VBAT1 or Fail VR1 Fail VBAT1 or VR1 (0x0004)(0x0004) YES YES YES Propable cause: Propable cause: Poor soldering soldering ininHINKU Poor Hinku VMIX Fail (0x0008) NO YES Propable Propablecause: cause: Poor solder in Hinku Poor solder in HINKU Propablecause: Propable cause: Poor Poorsolder/Fa
Appendix A: RF Troubleshooting Nokia Customer Care 2.3 TX IQ self test (ST_CDSP_TX_IQ_TEST) TX_IQ_TEST (85) checks that the TXIQ lines between RAP & Vinku are properly connected. If this fails also power tests and RXIQ loopback will fail.
Nokia Customer Care Appendix A: RF Troubleshooting 2.4 TXC Data test (ST_TXC_DATA_TEST) TXC_DATA_TEST (74) tests that the TXC line between RETU & VINKU is properly connected. If this fails also TX power tests will fail.
Appendix A: RF Troubleshooting Nokia Customer Care 2.5 WCDMA power detector biasing self test (ST_CDSP_PWR_DETECTOR_BIAS_TEST) POWER_DETECTOR_BIAS_TEST (82) tests the biasing of the power detector. If this fails, also the power tests will fail/can’t be trusted. Test covers: Vinku (N7501) WCDMA power detector biasing circuit functionality, Retu (N2200) WTXDET input.
Nokia Customer Care A-16 Appendix A: RF Troubleshooting • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7531. • WTXDET signal should be constant DC-voltage. Voltage level should change if TX power is changed. Vcontrol is lower on lower power levels and higher if higher power levels are used. • WTXDET should be about 325 mV with power level +10 dBm, about 1.03 V with power level +21 dBm and about 150 mV when power levels below 0 dBm are used.
Appendix A: RF Troubleshooting Nokia Customer Care 2.6 RX PLL phase lock self test (ST_CDSP_RX_PLL_PHASE_LOCK_TEST) RX_PLL_LOCK_TEST (79) tests the functionality of RX PLL. If this fails, none of the RX related measurements cannot be trusted.
Nokia Customer Care Appendix A: RF Troubleshooting 2.7 TX PLL phase lock self test (ST_CDSP_TX_PLL_PHASE_LOCK_TEST) TX_PLL_LOCK_TEST (80) tests the functionality of RX PLL. If this fails also the TX power tests will fail.
Appendix A: RF Troubleshooting Nokia Customer Care 2.8 WCDMA transmitter self test (ST_CDSP_WCDMA_TX_POWER_TEST) TX_WCDMA_POWER_TEST (75) checks the output power of the WCDMA transmitter.
Nokia Customer Care Appendix A: RF Troubleshooting 2.9 RX IQ loop back self test (ST_CDSP_RX_IQ_LOOP_BACK_TEST) RX_IQ_LOOPBACK (81) tests that the RXI lines & VREFCM line between RAP & HINKU are connected.
Appendix A: RF Troubleshooting Nokia Customer Care 2.10 GSM transmitter self test (ST_CDSP_GSM_TX_POWER_TEST) TX_GSM_POWER_TEST (77) checks the output power of the GSM transmitter. Test covers: RFIC Vinku (N7501), modulator, IC gain control stages, filter/balun solder joints, GSM PA (N7502), PA bias lines & DACs, RFBUS, TX power detector functionality, VBAT_ASIC, VBAT_PA.
Nokia Customer Care Appendix A: RF Troubleshooting 2.11 Error Code Interpretation Examples This section presents three different examples of RF error code interpretation. 2.11.
Appendix A: RF Troubleshooting Nokia Customer Care Bit mask “---- ---- 1--- ----“ = ”0x0080” Bit mask “---- ---1 ---- ----“ = “0x0100” Bit mask “---- --1- ---- ----“ = ”0x0200” Bit mask “---- 1--- ---- ----“ = ”0x0800” Troubleshooting can be continued with ST_CDSP_RF_SUPPLY_TEST VINKU flowchart because there are errors with eight VINKU error codes.
Nokia Customer Care Appendix A: RF Troubleshooting 3. DOES THE PHONE REGISTER TO THE NETWORK AND MAKE A CALL (GSM)? • Test against a GSM communication tester or real GSM network with a proper SIM. 3.1 GSM transmitter power levels and transmit frequency ok? • Attach the phone to the product specific test jig and a spectrum analyser to the RF-coupler. Coupler attenuation should be also taken into account during measurements. • Set GSM Tx ON.
Appendix A: RF Troubleshooting • Nokia Customer Care If TX signal is not found at all use wider span setting and check if the transmitter is transmitting on wrong frequency. If signal is found to be on wrong frequency or frequency is not stabile, see section, 3.1.3. "GSM transmitter frequency correct". 3.1.1.1 Is Vinku (N7501) transmitting RF-power at all? • GSM transmitter has to be active before Vinku’s output level can be measured. Procedure is explained in section “Transmitter troubleshooting”.
Nokia Customer Care • Appendix A: RF Troubleshooting Disconnect the power supply from the phone and use an ohmmeter to check that inductor is conducting DC. 3.1.1.1.2 RFBUS signals ok? • GSM receiver has to be active before RFBUS signals can be measured. Procedure is explained in section “GSM RX chain activation for manual measurements”. Also WCDMA/GSM transmitter and WCDMA receiver activation can be used for the measurement but then RFBUS -signals don’t necessarily look like in figures mentioned below.
Appendix A: RF Troubleshooting Nokia Customer Care • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7521. • RB_EXT voltage should be 1.325 – 1.375 V. 3.1.1.1.3.1.1 VREFRF01-voltage ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7503. • VREFRF01 voltage should be 1.325 – 1.375 V. Typical value is 1.35 V. 3.1.1.1.3.1.1.1 Desolder R7503.
Nokia Customer Care Appendix A: RF Troubleshooting help go to the next step. 3.1.1.1.3.1.3.3 Replace Vinku (N7501) or Hinku (N7500) or both 3.1.1.1.3.1.4 Replace Vinku (N7501) 3.1.1.1.3.
Appendix A: RF Troubleshooting Nokia Customer Care 3.1.1.1.5.1 C7550 and C2221 working correctly? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to find out if the VCP2-line is short-circuited to the ground. If short-circuit is found replace C7550 and C2221. If this does not help go to the next steps. 3.1.1.1.5.2 Retu ok? 3.1.1.1.5.3 Vinku (N7501) ok? 3.1.1.1.
Nokia Customer Care • Appendix A: RF Troubleshooting Check the level of the TX VCO frequency in T7503 outputs. The level should be about -30…-35 dBm in both output lines. If the signal level is correct in the input (about -25 dBm) but output level is not as expected then replace T7503. VCO shield has to be removed before measurement. Remember to solder the shield back after the phone repairing. 3.1.1.1.7.1 Replace balun T7503 3.1.1.1.
Appendix A: RF Troubleshooting Nokia Customer Care 3.1.1.1.9.3 Retu ok? 3.1.1.1.10 VCTCXO frequency and output level correct? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7529 (or C7582) • The frequency of the VCTCXO should be quite exactly 38.4 MHz and level about 0.5 - 0.9 Vpp. Example of the correct VCTCXO output signal is presented in figure 6.5.1. "VCTCXO Output (DC Offset 1.24 V)".. 3.1.1.1.10.1 VXO-voltage ok? (=Vdig).
Nokia Customer Care Appendix A: RF Troubleshooting sweep time at least 2.5 seconds. • EGSM900: Connect the probe to J7521 (test point). The RF level should be roughly -15…-20 dBm. • GSM1800 or GSM1900: Connect the probe to R7512 output. The RF level should be roughly -20…30 dBm. 3.1.1.2.1 EGSM900: Replace SAW Z7504 3.1.1.2.2 GSM1800/GSM1900: Is Vinku (N7501) output RF-signal coming to the T7502 (Balun)? • GSM transmitter has to be active before measurements.
Appendix A: RF Troubleshooting Nokia Customer Care 3.1.1.2.3.1 Replace balun T7502 3.1.1.2.4 GSM1800/GSM1900: Replace attenuator R7512 3.1.1.3 Does GSM PA (N7502) transmit RF-power at all? • GSM transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”. • Set TX power level to the minimum (“19” in EGSM900 and “15” in GSM1800/GSM1900) • Measurements can be done with a spectrum analyser and an RF probe.
Nokia Customer Care Appendix A: RF Troubleshooting 3.1.1.3.1.3 Replace inductor L7516 • If replacing does not help, replace GSM PA (N7502) 3.1.1.3.2 Are bias currents coming correctly to the GSM PA (N7502)? EGSM: Icont_21 and Icont_22 GSM1800/GSM1900: Icont_31 and Icont_32 • GSM transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”.
Appendix A: RF Troubleshooting Nokia Customer Care 3.1.1.3.3 Replace PA (N7502) 3.1.1.4 Are control voltages VC1, VC2 and VC3 coming correctly to the antenna switch (Z7503)? • Use “RF Controls” window in Phoenix test software to activate the GSM transmitter and to select the wanted GSM band. Procedure is explained in section “Transmitter troubleshooting”. GSM RX activation is described in section “GSM RX chain activation for manual measurements”.
Nokia Customer Care Appendix A: RF Troubleshooting • GSM1800/GSM1900: - Connect the RF probe to C7577 or C7575. The level should be about the same on both capacitors. Check output level with at least the maximum (0) and the minimum (15) power levels. - Maximum power level – Output level should be about -25…-35 dBm - Minimum power level – Output level should be about -55…-65 dBm • Check if output levels of Vinku are as expected.
Appendix A: RF Troubleshooting Nokia Customer Care 3.1.2.1.2.1.1.1 Desolder R7503. Is VREFRF01 voltage still wrong? • Remember to solder a new component to R7503 pads after the measurement. 3.1.2.1.2.1.1.1.1 Capacitors C7518, C7520 and C7570 working correctly? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited. If short-circuit is found replace capacitors mentioned above.
Nokia Customer Care Appendix A: RF Troubleshooting • GSM transmitter has to be active before TX control voltage TXC can be measured. Procedure is explained in section “Transmitter troubleshooting”. • Set TX power level first to the maximum (“5” in EGSM900 and “0” in GSM1800/GSM1900) • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7549 • Typical TX control voltage TXC timing should look somehow similar to figure 6.5.
Appendix A: RF Troubleshooting Nokia Customer Care • Check that the component is in place and solder joints are ok • Disconnect the power supply from the phone and check with an ohmmeter that C7595 is not short-circuited. 3.1.2.1.5.2 Replace Vinku (N7501) 3.1.2.1.6 Are components in GSM power control loop in place and working ok? R7516 and C7559 • Disconnect the power supply from the phone and use an ohmmeter to check that C7559 is not short-circuited. If short-circuit is found replace the capacitor.
Nokia Customer Care Appendix A: RF Troubleshooting 3.1.2.1.7.2 Replace balun T7503 3.1.2.1.8 Replace Vinku (N7501) or GSM PA (N7502) • If the output level of Vinku is higher than wanted then replace GSM PA (N7502). Otherwise replace TX ASIC Vinku (N7501). 3.1.2.2 Does GSM PA (N7502) have enough RF-power in its input? • GSM transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”.
Appendix A: RF Troubleshooting Nokia Customer Care • Check that components are in place and solder joints are ok • GSM1800 and GSM1900: Disconnect the power supply from the phone and use an ohmmeter to check that capacitors C7575 and C7577 are not short-circuited. If short-circuit is found replace the faulty capacitor. 3.1.2.2.3 GSM1800/GSM1900: Is there correct RF power in the balun (T7502) output? • GSM transmitter has to be active before measurements.
Nokia Customer Care Appendix A: RF Troubleshooting • Connect the probe to C7593 • Voltage level should be 3.05 – 5.4 V. Typical value is 4.0 V. 3.1.2.3.1.1 PA operating voltage VBAT_PA ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7569 (or C7564, C7583) • Voltage level should be 3.05 – 5.4 V. Typical value is 4.0 V. 3.1.2.3.1.1.
Appendix A: RF Troubleshooting Nokia Customer Care should be connected to the pad that can be still found from the PWB - Typical full TX power bias currents (Icont_31 and Icont_32) should look somehow similar to figure 6.5.5 “Icont_31/Icont_32 (DC Offset 1.2 V)” when measured with an oscilloscope and a probe. Check both currents. 3.1.2.3.2.1 Vinku (N7501) RB_EXT voltage ok? • See section "Vinku (N7501) RB_EXT voltage ok?" 3.1.2.3.2.
Nokia Customer Care Appendix A: RF Troubleshooting 3.1.2.5 Replace antenna Switch Z7503 3.1.2.6 Replace antenna switch Z7503 3.1.3 GSM transmitter frequency correct? • Connect a spectrum analyser to the module test jig’s RF connector. • Set GSM Tx ON. Procedure is explained in section “Transmitter troubleshooting”. • Check if the frequency of the GSM transmitter is as expected. If output signal is not found try to use 500 MHz span setting.
Appendix A: RF Troubleshooting Nokia Customer Care • GSM transmitter has to be active before TX VCO control voltage VC can be measured. Procedure is explained in section “Transmitter troubleshooting”. • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7519. • Typical TX VCO control voltage VC should look somehow similar to figure 6.5.3 “TX VC in GSM mode (DC offset 1.8V). DC voltage level should change if TX channel is changed.
Nokia Customer Care Appendix A: RF Troubleshooting not as expected then replace T7503. VCO shield has to be removed before measurement. Remember to solder the shield back after the phone repairing. 3.1.3.1.2.4 Components near TX VCO ok? C7571, R7519, R7523, C7573 and C7568 working correctly? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and check resistors resistance values with an ohmmeter.
Appendix A: RF Troubleshooting Nokia Customer Care span setting. The output level of the VCO should be about -25 dBm during GSM TX burst. 3.1.3.2.1.1 Replace TX VCO G7502 3.1.3.2.2 Replace balun T7503 3.1.3.3 VCTCXO frequency and output level ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7529 (or C7582) • The frequency of the VCTCXO should be quite exactly 38.4 MHz and level about 0.5 - 0.9 Vpp.
Nokia Customer Care Appendix A: RF Troubleshooting found replace C7533. If this does not help then go to the next steps. 3.1.3.3.2.2 VCTCXO ok? • Remove R7509. If AFC-voltage is correct after removing then replace faulty VCTCXO G7501 and solder R7509 (new component) back to the PWB 3.1.3.3.2.3 Replace Retu 3.1.3.3.3 Replace VCTCXO G7501 3.2 Does the phone give realistic RSSI-values? Attach the phone to the product specific test jig and a signal generator to the RF-coupler.
Appendix A: RF Troubleshooting Nokia Customer Care • Connect an RF-generator to the GSM-antenna connector • Set RF-generator frequency as following: - EGSM900: 942.46771 MHz - GSM1800: 1842.86771 MHz - GSM1900: 1960.06771 MHz • Measurements can be done with a spectrum analyser and an RF probe. Remember to make correct frequency settings to the spectrum analyser (Centre frequency should be set to the same frequency as the RF-generator). RBW and VBW = 10 kHz, Span = 0 kHz, sweep time 5 ms.
Nokia Customer Care Appendix A: RF Troubleshooting frequency settings to the spectrum analyser (Centre frequency should be set to the same frequency as the RF-generator). RBW and VBW = 10 kHz, Span = 0 kHz, sweep time 5 ms. • RF-signals in this measurement are pulsed and video triggering is needed in the spectrum analyser (software dependent issue. With some phone softwares these signals are constant in “Local” mode and triggering is not needed). • EGSM900: Connect the probe to L7504.
Appendix A: RF Troubleshooting Nokia Customer Care GSM1800: C7581, C7584 and L7505 GSM1900: C7523, C7525 and L7506 • Check that components are in place and solder joints are ok • Use an ohmmeter to check that inductors are conducting DC. • Replace matching components 3.2.2 Are RX-IQ signal waveforms and levels correct? • Measurements can be done with an oscilloscope, a probe and signal generator. • GSM receiver has to be active before RX IQ-signals can be measured.
Nokia Customer Care Appendix A: RF Troubleshooting - RFBUSCLK: Connect the probe to J7505. Typical RFBUSCLK -signal is shown in section 6.5.9.1 “RFBUSCLK (GSM RX)” and 6.5.9.2 “RFBUSCLK and RFBUSENA (GSM RX)” - RFBUSENA: Connect the probe to J7506. Typical RFBUSENA -signal is shown in section 6.5.9.2 “RFBUSCLK and RFBUSENA (GSM RX)” - RXRESETX: Connect the probe to J7515. RXRESETX -signal is a constant 2 V DC-signal after GSM or WCDMA transceiver has been activated the first time after phone boot up.
Appendix A: RF Troubleshooting Nokia Customer Care • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited. If short-circuit is found replace capacitors mentioned above. If this does not help go to the next step. 3.2.2.3.1.1.1.2 Replace Vinku (N7501) or Hinku (N7500) or both 3.2.2.3.1.1.2 Retu ok? 3.2.2.3.1.
Nokia Customer Care Appendix A: RF Troubleshooting 3.2.2.3.4 Replace Hinku (N7500) 3.2.2.4 VXO-voltage ok? (=Vdig). • Measurement can be done with an oscilloscope and a probe • Connect the probe to C7560 (or C7526, C7513) • VXO-voltage should be about 2.5 V 3.2.2.4.1 C7560, C7513, C7526 and C2214 ok? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to find out if the VXO-line is short-circuited to the ground.
Appendix A: RF Troubleshooting Nokia Customer Care 3.2.2.6.1 VXO-voltage ok? (=Vdig). • Measurement can be done with an oscilloscope and a probe • Connect the probe to C7560 (or C7526, C7513) • VXO-voltage should be about 2.5 V 3.2.2.6.1.1 C7560, C7513, C7526 and C2214 ok? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to find out if the VXO-line is short-circuited to the ground.
Nokia Customer Care Appendix A: RF Troubleshooting frequency should be set according the used RX channel (see section “Frequency mappings”). • Spectrum analyser RBW and VBW = 1 MHz, Span = 0, sweep time 1 ms. Notice that GSM transmission has pulsed nature and VCO output power should be measured during RX is active (triggering needed). Another possibility is to use following settings: RBW = VBW = 1 MHz, Span 200 kHz and sweep time at least 2.5 seconds. • Connect the RF probe to the T7501 input.
Appendix A: RF Troubleshooting Nokia Customer Care Procedure is explained in section “GSM RX chain activation for manual measurements”. • Measurements can be done with a spectrum analyser and an RF probe. Spectrum analyser centre frequency should be set according the used RX channel (see section “Frequency mappings”). • Spectrum analyser RBW and VBW = 1 MHz, Span = 0, sweep time 1 ms.
Nokia Customer Care Appendix A: RF Troubleshooting • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7504. • RB_EXT voltage should be 1.325 – 1.375 V. 3.2.2.9.1.2.1 VREFRF01-voltage ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7503. • VREFRF01 voltage should be 1.325 – 1.375 V. Typical value is 1.35 V. 3.2.2.9.1.2.1.1 Desolder R7503.
Appendix A: RF Troubleshooting • Nokia Customer Care Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited. If short-circuit is found replace capacitors mentioned above. If this does not help go to the next step. 3.2.2.9.1.2.3.3 Replace Hinku (N7500) or Vinku (N7501) or both 3.2.2.9.1.2.4 Replace Hinku (N7500) 3.2.2.9.1.3 Balun T7501 ok? • GSM receiver has to be active before RX VCO’s output frequency and output level can be measured.
Nokia Customer Care Appendix A: RF Troubleshooting both output lines. If the signal level is correct in the input (about -20…-30 dBm) but output level is not as expected then replace T7501. 3.2.2.10.1 RX VCO G7500 output level high enough? • GSM receiver has to be active before RX VCO’s output frequency and output level can be measured. Procedure is explained in section “GSM RX chain activation for manual measurements”. • Measurements can be done with a spectrum analyser and an RF probe.
Appendix A: RF Troubleshooting Nokia Customer Care 3.2.2.11.1.2 Replace Retu 3.2.2.11.1.3 Replace Hinku (N7500) or Vinku (N7501) or VCTCXO (G7501) or all three components 3.2.2.11.2 BB AFC-voltage ok? • Measurement can be done with an oscilloscope and a probe • Connect the probe to R7509 (or C7533) AFC-voltage may vary between 0.1 - 2.3 V. Typical value is 1.2 V. Phoenix “RF Controls” tool can be used to change the AFC value. Voltage level should be about 0.1 V with AFC value -1024 and about 2.
Nokia Customer Care • Appendix A: RF Troubleshooting RB_EXT voltage should be 1.325 – 1.375 V. 3.2.3.1.1 VREFRF01-voltage ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7503. • VREFRF01 voltage should be 1.325 – 1.375 V. Typical value is 1.35 V. 3.2.3.1.1.1 Desolder R7503. Is VREFRF01 voltage still wrong? Remember to solder a new component to R7503 pads after measurement. 3.2.3.1.1.1.
Appendix A: RF Troubleshooting Nokia Customer Care help go to the next step. 3.2.3.1.3.3 Replace Hinku (N7500) or Vinku (N7501) or both 3.2.3.1.4 Replace Hinku (N7500) 3.2.3.2 Replace Hinku (N7500) • Also RAP3G can be faulty but it’s not possible to replace this component 3.2.4 RAP3G faulty? • Not possible to replace! 3.3 GSM Transmitter phase error ok? • GSM transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”.
Nokia Customer Care Appendix A: RF Troubleshooting • Measurements can be done with a spectrum analyser and an RF probe. RBW and VBW = 1 MHz, Span = 0, sweep time 1 ms. Spectrum analyser centre frequency should be set according the used TX channel (see section “Frequency mappings”). Notice that GSM transmission has pulsed nature and VCO output power should be measured during TX burst (triggering needed).
Appendix A: RF Troubleshooting Nokia Customer Care 3.3.5.1.1 C7560, C7513, C7526 and C2214 ok? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to find out if the VXO-line is short-circuited to the ground. If short-circuit is found replace C7560, C7513, C7526 and C2214. If replacing does not help then go to the next steps. 3.3.5.1.2 Replace Retu 3.3.5.1.
Nokia Customer Care Appendix A: RF Troubleshooting GSM1900: Offset (kHz) Limit (dBc) 100 +0,5 200 -30 250 -33 400 600 1 200 < 1 200 < 1 800 -60 -60 -60 One example of measured GSM Modulation Spectrum in EGSM900 band is presented in figure 6.5.8 "TX Modulation spectrum (GSM)".. • If modulation spectrum is not as expected separate the phone into parts and place to the module jig (Notice that there are three antenna connectors in the module jig, one for GSM, one for WCDMA and one for Bluetooth.
Appendix A: RF Troubleshooting Nokia Customer Care both currents. 3.4.2.1 Vinku (N7501) RB_EXT voltage ok? • See section "Vinku (N7501) RB_EXT voltage ok?" 3.4.2.
Nokia Customer Care Appendix A: RF Troubleshooting • Spectrum analyser RBW and VBW = 1 MHz, Span = 0, sweep time 1 ms. Notice that GSM transmission has pulsed nature and VCO output power should be measured during TX burst (triggering needed). Another possibility is to use following settings: RBW = VBW = 1 MHz, Span 200 kHz and sweep time at least 2.5 seconds. • Connect the RF probe to the T7503 input. VCO shield has to be removed before measurement.
Appendix A: RF Troubleshooting Nokia Customer Care • Change the TX to the minimum power level (“19” in EGSM and “15” in GSM1800/GSM1900) • Typical TX control voltage TXC levels should be now about: - EGSM900: 1.0 V while TX burst and 0 V otherwise. • GSM1800/GSM1900: 0.7 V while TX burst and 0 V otherwise. 3.5.1.
Nokia Customer Care Appendix A: RF Troubleshooting 3.5.2.1 Vinku (N7501) RB_EXT voltage ok? • See section "Vinku (N7501) RB_EXT voltage ok?" 3.5.2.
Appendix A: RF Troubleshooting Nokia Customer Care 4. DOES THE PHONE REGISTER TO THE NETWORK AND MAKE A CALL (WCDMA)? • Test against a WCDMA communication tester or real WCDMA network with a proper SIM. 4.1 WCDMA TX power and transmit frequency ok? • Attach the phone to the product specific test jig and a spectrum analyser to the RF-coupler. Coupler attenuation should be also taken into account during measurements. This measurement should be done in an RF shielded box. • Close the shield box hatch.
Nokia Customer Care Appendix A: RF Troubleshooting • Spectrum analyser RBW = VBW = 10 MHz, Span ≤ 2 MHz, sweep time 100 ms. • Connect the RF probe to R7520. The RF-level should be about the same on both ends of the resistor. Check output level with 0 dBm power level (Set start level “0” to Phoenix). - Power level “0” – Output level should be about -40…-48 dBm 4.1.1.1.1 RF operating voltage VBAT_ASIC ok? • See section “RF operating voltage VBAT_ASIC ok?” 4.1.1.1.
Appendix A: RF Troubleshooting • Nokia Customer Care VREG1 and VREG2 voltage levels should be 2.65 – 2.86 V. Typical value is 2.7 V. 4.1.1.1.3.1 Vinku (N7501) RB_EXT voltage ok? • WCDMA transmitter has to be active before Vinku’s RB_EXT voltage can be measured. Procedure is explained in section “Transmitter troubleshooting”. • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7521. • RB_EXT voltage should be 1.325 – 1.375 V. 4.1.1.1.3.1.
Nokia Customer Care Appendix A: RF Troubleshooting • Check that the component is in place and solder joints are ok • Disconnect the power supply from the phone and check R7503 resistance value with an ohmmeter 4.1.1.1.3.1.3.2 Capacitors C7518, C7520 and C7570 working correctly? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited.
Appendix A: RF Troubleshooting Nokia Customer Care • WCDMA transmitter has to be active before VCP2 voltage can be measured. Procedure is explained in section “Transmitter troubleshooting”. • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C2221 (or C7550). • VCP2 voltage should be about 4.75 V. 4.1.1.1.5.
Nokia Customer Care Appendix A: RF Troubleshooting and VBW = 1 MHz, Span ≤ 200 kHz. • Check the level of the TX VCO frequency in T7503 outputs. The level should be about -30…-35 dBm in both output lines. If the signal level is correct in the input (about -25 dBm) but output level is not as expected then replace T7503. VCO shield has to be removed before measurement. Remember to solder the shield back after the phone repairing. 4.1.1.1.7.1 Replace balun T7503 4.1.1.1.
Appendix A: RF Troubleshooting Nokia Customer Care • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7520 • DC voltage level should be 2.65 – 2.86 V in both R7520 pads. Typical value is 2.7 V. 4.1.1.1.10.1 Inductors L7512 and L7510 in place and working correctly? • Disconnect the power supply from the phone and use an ohmmeter to check that L7510 and L7512 are conducting DC. 4.1.1.1.
Nokia Customer Care Appendix A: RF Troubleshooting • Disconnect the power supply from the phone and check R7509 resistance value with an ohmmeter. • Use an ohmmeter to find out also if the AFC-line is short-circuited to the ground. If short-circuit is found replace C7533. If this does not help then go to the next steps. 4.1.1.1.11.2.2 VCTCXO ok? • Remove R7509. If AFC-voltage is correct after removing then replace faulty VCTCXO G7501 and solder R7509 (new component) back to the PWB 4.1.1.1.11.2.
Appendix A: RF Troubleshooting Nokia Customer Care ohmmeter. • If resistance of R7520 is correct then replace L7511. 4.1.1.3 Is WCDMA PA (N7503) transmitting RF-power at all? • WCDMA transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”. • Set TX power level to 0 dBm (Set start level “0” to Phoenix) • Measurements can be done with a spectrum analyser and an RF probe. Remember to make correct frequency setting to the spectrum analyser.
Nokia Customer Care Appendix A: RF Troubleshooting 4.1.1.3.2 Does WCDMA PA (N7503) get operating voltage Vcc11? • WCDMA transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”. • Set TX power level to -40 dBm (Set start level to “-40.0” in Phoenix) • Measurements can be done with an oscilloscope and a probe. • Connect the probe to C7580. • Vcc11 voltage level should be about 1.5 V.
Appendix A: RF Troubleshooting Nokia Customer Care • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7591. • Vcontrol signal should be constant DC-voltage. Voltage level should change if TX power is changed. Vcontrol is lower on lower power levels and higher if higher power levels are used. • Vcontrol should be about 570 mV with power level +10 dBm, about 2.0 V with power level +21 dBm and about 200 mV when power levels below 0 dBm are used.
Nokia Customer Care Appendix A: RF Troubleshooting levels. 4.1.1.3.3.1 Vinku (N7501) RB_EXT voltage ok? • WCDMA transmitter has to be active before Vinku’s RB_EXT voltage can be measured. Procedure is explained in section “Transmitter troubleshooting”. • Measurement can be done with an oscilloscope and a probe. • Connect the probe to R7521. • RB_EXT voltage should be 1.325 – 1.375 V. 4.1.1.3.3.1.1 VREFRF01-voltage ok? • Measurement can be done with an oscilloscope and a probe.
Appendix A: RF Troubleshooting Nokia Customer Care • Check that the component is in place and solder joints are ok • Disconnect the power supply from the phone and check R7503 resistance value with an ohmmeter 4.1.1.3.3.1.3.2 Capacitors C7518, C7520 and C7570 working correctly? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited.
Nokia Customer Care Appendix A: RF Troubleshooting explained in section “Transmitter troubleshooting”. • Measurements can be done with a spectrum analyser and an RF probe. Spectrum analyser RBW = VBW = 10 MHz, Span ≤ 2 MHz, sweep time 100 ms. Spectrum analyser centre frequency should be set according the used TX channel (see section “Frequency mappings”). • Connect the RF probe to R7520. The RF-level should be about the same on both ends of the resistor. Check output level with 0 dBm (“0”) power level.
Appendix A: RF Troubleshooting Nokia Customer Care • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited. If short-circuit is found replace capacitors mentioned above. If this does not help go to the next step. 4.1.2.1.2.1.1.1.2 Replace Vinku (N7501) or Hinku (N7500) or both 4.1.2.1.2.1.1.2 Retu ok? 4.1.2.1.2.1.
Nokia Customer Care Appendix A: RF Troubleshooting • Set TX power level to -50 dBm (Set start level “-50” to Phoenix) • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7549 • TX control voltage TXC should be constant DC-voltage between 0.1 - 2.3 V. Voltage level should change if TX power is changed. TXC is lower on lower power levels and higher if higher power levels are used. • TXC voltage should be about 1.0 V with power level -50 dBm and about 1.
Appendix A: RF Troubleshooting Nokia Customer Care and VBW = 1 MHz, Span ≤ 200 kHz. • Check the level of the VCO frequency in T7503 outputs. The level should be about -30…-35 dBm in both output lines. If the signal level is correct in the input (about -25 dBm) but output level is not as expected then replace T7503. VCO shield has to be removed before measurement. Remember to solder the shield back after the phone repairing. 4.1.2.1.6.
Nokia Customer Care Appendix A: RF Troubleshooting • Spectrum analyser RBW = VBW = 10 MHz, Span ≤ 2 MHz, sweep time 100 ms. • Connect the RF probe to L7511. The RF-level should be about the same on both ends of the inductor. Check the level with 0 dBm power level (Set start level “0” to Phoenix). • Power level “0” – Vinku output level should be about -40…-48 dBm 4.1.2.2.1.
Appendix A: RF Troubleshooting Nokia Customer Care • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7569 (or C7564, C7583) • Voltage level should be 3.05 – 5.4 V. Typical value is 4.0 V. 4.1.2.3.1.2.1 Ferrite Z7500 ok? • Check that component is in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to check that inductor is conducting DC. 4.1.2.3.
Nokia Customer Care • Appendix A: RF Troubleshooting Voltage level should be about 2.78 V. 4.1.2.3.2.3.1 Replace Vinku (N7501) 4.1.2.3.2.4 Does SMPS get correct control voltage from the WCDMA power detector (signal Vcontrol)? • WCDMA transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”. • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7591. • Vcontrol signal should be constant DC-voltage.
Appendix A: RF Troubleshooting Nokia Customer Care • Measurements can be done with an oscilloscope and a probe. - Connect the probe to C7579 - WCDMA PA bias current Icont_12 should look as a constant 2.5 - 2.6 V DC-voltage with all power levels. - Connect the probe to C7576 pad. Notice: C7576 is a non-assembled component so the probe should be connected to the pad that can be still found from the PWB. - WCDMA PA bias current Icont_11 should look as a constant 2.5 - 2.
Nokia Customer Care Appendix A: RF Troubleshooting 4.1.2.3.3.1.3 VB_EXT voltage ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7518. • VB_EXT voltage should be 1.325 – 1.375 V. Typical value is 1.35 V. 4.1.2.3.3.1.3.1 R7503 in place and working correctly? • Check that the component is in place and solder joints are ok • Disconnect the power supply from the phone and check R7503 resistance value with an ohmmeter 4.1.2.3.3.1.3.
Appendix A: RF Troubleshooting Nokia Customer Care 4.1.2.4.1 Replace isolator Z7505 4.1.2.5 Replace duplex-filter Z502 4.1.3 WCDMA transmitter frequency correct? • Connect a spectrum analyser to the module test jig RF connector. • Set WCDMA Tx ON. Procedure is explained in section “Transmitter troubleshooting”. • Check if the frequency of the transmitter is as expected. If output signal is not found try to use 500 MHz span setting.
Nokia Customer Care Appendix A: RF Troubleshooting • Connect the probe to R7519. • TX VCO control voltage VC should be constant DC-voltage between 0.7 - 3.8 V. DC voltage level should change if TX channel is changed. VC is lower on lower channels and higher if higher channel numbers are used. 4.1.3.1.2.1 VCP2-voltage ok? • WCDMA transmitter has to be active before VCP2 voltage can be measured. Procedure is explained in section “Transmitter troubleshooting”.
Appendix A: RF Troubleshooting Nokia Customer Care • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited. If short-circuit is found replace capacitors mentioned above. If this does not help go to the next step. 4.1.3.1.2.2.1.1.2 Replace Vinku (N7501) or Hinku (N7500) or both 4.1.3.1.2.2.1.2 Retu ok? 4.1.3.1.2.2.
Nokia Customer Care Appendix A: RF Troubleshooting is not as expected then replace T7503. VCO shield has to be removed before measurement. Remember to solder the shield back after the phone repairing. 4.1.3.1.2.4 Are components near the TX VCO ok? C7571, R7519, R7523, C7573 and C7568 working correctly? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and check resistors resistance values with an ohmmeter.
Appendix A: RF Troubleshooting Nokia Customer Care 4.1.3.3 VCTCXO frequency and output level ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7529 (or C7582) • The frequency of the VCTCXO should be quite exactly 38.4 MHz and level about 0.5 - 0.9 Vpp. Example of the correct VCTCXO output signal is presented in figure 6.5.1 "VCTCXO Output (DC Offset 1.24V)". 4.1.3.3.1 VXO-voltage ok? (=Vdig).
Nokia Customer Care Appendix A: RF Troubleshooting 4.1.3.3.2.3 Replace Retu 4.1.3.3.3 Replace VCTCXO G7501 4.2 Does the phone give realistic RSSI-values? Attach the phone to the product specific test jig and a signal generator to the RF-coupler. Coupler attenuation should be also taken into account during measurements. Use the signal generator to supply -90 dBm RF-level to the phone via the antenna coupler. Set generator RF-level to -90 dBm + Cable and coupler attenuation.
Appendix A: RF Troubleshooting Nokia Customer Care “Receiver troubleshooting”. • Connect an RF-generator to the WCDMA-antenna connector • Set RF-generator frequency to 2141.0 MHz (unmodulated signal) • Measurements can be done with a spectrum analyser and an RF probe. Remember to make correct frequency settings to the spectrum analyser (Centre frequency should be set to the same frequency as the RF-generator). RBW = VBW = 10 kHz, Span = 0, sweep time = 100 ms.
Nokia Customer Care Appendix A: RF Troubleshooting • Measurements can be done with an oscilloscope, a probe and signal generator. • WCDMA receiver has to be active before RX IQ-signals can be measured. Procedure is explained in section “Receiver troubleshooting”. • Apply –50 dBm RF-signal (unmodulated) from a signal generator to the module jig antenna connector and use frequency 2140.
Appendix A: RF Troubleshooting Nokia Customer Care should be about 0 V before transceiver activation. 4.2.4.2.1 RAP3G (or Vinku or Hinku) faulty? • RAP3G (D2800) cannot be replaced. 4.2.4.3 Hinku (N7500) regulator voltage VR1 ok? • WCDMA receiver has to be active before Hinku’s VR1 voltage can be measured. Procedure is explained in section “Receiver troubleshooting”. • Measurements can be done with an oscilloscope and a probe.
Nokia Customer Care Appendix A: RF Troubleshooting • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and check R7521 and R7504 resistance values with an ohmmeter. 4.2.4.3.1.3 VB_EXT voltage ok? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7518. • VB_EXT voltage should be 1.325 – 1.375 V. Typical value is 1.35 V. 4.2.4.3.1.3.
Appendix A: RF Troubleshooting Nokia Customer Care 4.2.4.4.1 C7560, C7513, C7526 and C2214 ok? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to find out if the VXO-line is short-circuited to the ground. If short-circuit is found replace C7560, C7513, C7526 and C2214. If replacing does not help then go to the next steps. 4.2.4.4.2 Replace Retu 4.2.4.4.
Nokia Customer Care Appendix A: RF Troubleshooting • Measurements can be done with an oscilloscope and a probe. • Connect the probe to C7515 (or C7598) • VR1RX voltage level should be continuous 2.65 - 2.86 V in WCDMA mode. Typical value is 2.7 V. 4.2.4.6.1.1 Hinku (N7500) regulator voltage VR1 ok? • See section “Hinku (N7500) regulator voltage VR1 ok?” 4.2.4.6.1.2 Replace Hinku (N7500) 4.2.4.6.2 Replace RX VCO (G7500) 4.2.4.
Appendix A: RF Troubleshooting Nokia Customer Care change if RX channel is changed. VC is lower on lower channels and higher if higher channel numbers are used. 4.2.4.8.1.1 VCP1-voltage ok? • WCDMA receiver has to be active before VCP1 voltage can be measured. Procedure is explained in section “Receiver troubleshooting”. • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7507. • VCP1 voltage should be about 4.75 V. 4.2.4.8.1.1.
Nokia Customer Care Appendix A: RF Troubleshooting • WCDMA receiver has to be active before RX VCO’s output frequency and output level can be measured. Procedure is explained in section “Receiver troubleshooting”. • Measurements can be done with a spectrum analyser and an RF probe. Spectrum analyser centre frequency should be set according the used RX channel (see section “Frequency mappings”). RBW and VBW = 1 MHz, Span ≤ 200 kHz. • Check the level of the VCO frequency in T7501 outputs.
Appendix A: RF Troubleshooting Nokia Customer Care 4.2.4.11.1.1 C7560, C7513, C7526 and C2214 ok? • Check that components are in place and solder joints are ok • Disconnect the power supply from the phone and use an ohmmeter to find out if the VXO-line is short-circuited to the ground. If short-circuit is found replace C7560, C7513, C7526 and C2214. If replacing does not help then go to the next steps. 4.2.4.11.1.2 Replace Retu 4.2.4.11.1.
Nokia Customer Care • Appendix A: RF Troubleshooting Also RAP3G can be faulty but it’s not possible to replace this component 4.2.6 RAP3G faulty? • Not possible to replace! 4.3 WCDMA modulation spectrum and ACLR ok? • WCDMA transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”. • Measurement can be done with a WCDMA transmitter tester or other WCDMA communication tester. Settings have to be done according to the 3GPP specifications.
Appendix A: RF Troubleshooting Nokia Customer Care “Transmitter troubleshooting”. • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7569 (or C7564, C7583) • VBAT_PA voltage level should be 3.05 – 5.4 V. Typical value is 4.0 V. 4.3.1.3 Is there correct DET_SW_W –voltage coming from Vinku ASIC (N7501)? • WCDMA transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”.
Nokia Customer Care Appendix A: RF Troubleshooting • Disconnect the power supply from the phone and check resistors resistance values with an ohmmeter • Use an ohmmeter also to check that L7514 is conducting DC. 4.3.1.5 Replace SMPS N7504 4.3.2 Does WCDMA PA (N7503) get correct bias currents Icont11 and Icont12? • WCDMA transmitter has to be active before measurements. Procedure is explained in section “Transmitter troubleshooting”. • Set TX power level to -40 dBm (Set start level to “-40.
Appendix A: RF Troubleshooting • Nokia Customer Care Disconnect the power supply from the phone and use an ohmmeter to check that capacitors are not short-circuited. If short-circuit is found replace capacitors mentioned above. If this does not help go to the next step. 4.3.2.1.1.1.1.1 Replace Vinku (N7501) or Hinku (N7500) or both 4.3.2.1.1.1.2 Retu ok? 4.3.2.1.
Nokia Customer Care • Appendix A: RF Troubleshooting These current mode signals are not possible to measure, but are tested with self-tests. So if there is no fail in 2.3 “ST_CDSP_TX_IQ_TEST ” these signals should be ok. Otherwise Vinku (N7501) or RAP3G (D2800) is faulty. Notice that it is not possible to replace RAP3G ASIC. 4.3.4 Is TX VCO signal level in the T7503 output high enough? • WCDMA transmitter has to be active before TX VCO’s output level can be measured.
Appendix A: RF Troubleshooting Nokia Customer Care 5. DOES THE PHONE HAVE A RELIABLE CONNECTION TO THE NETWORK (GSM)? This section refers to a situation when the phone registers to the GSM-network and is capable to make a call, but the call is not reliable even if the GSM-network field strength is strong. The phone call is maybe disconnected or interrupted. 5.
Nokia Customer Care Appendix A: RF Troubleshooting 6.1 WCDMA receiver Bit Error Rate (BER) ok? • This test needs a WCDMA communication tester and if there is no that kind of tester available continue troubleshooting in section 4.2 “Does the phone give realistic RSSI-values?”. • Attach the phone to the product specific test jig and a WCDMA communication tester to the RF-coupler. Coupler attenuation should be also taken into account during measurements.
Appendix A: RF Troubleshooting Nokia Customer Care 6.3.1 Is capacitor C7579 in WCDMA PA (N7503) bias line in place? • Check that the component is in place and solder joints are ok 6.3.2 Are capacitors in Vinku REG1 and REG2 lines in place? C7554, C7555 and C7547 • Check that components are in place and solder joints are ok 6.3.3 Are capacitors in WCDMA PA power supply lines in place? C7569 and C7583 • Check that components are in place and solder joints are ok 6.3.
Nokia Customer Care Appendix A: RF Troubleshooting 6.3.5.2 Replace balun T7503 6.3.6 VCTCXO frequency and output level correct? • Measurement can be done with an oscilloscope and a probe. • Connect the probe to C7529 (or C7582) • The frequency of the VCTCXO should be quite exactly 38.4 MHz and level about 0.5 - 0.9 Vpp. Example of the correct VCTCXO output signal is presented in figure 6.5.1 "VCTCXO Output (DC Offset 1.24 V)". 6.3.6.1 VXO-voltage ok? (=Vdig).
Appendix A: RF Troubleshooting Nokia Customer Care 6.5 Troubleshooting pictures 6.5.1 VCTCXO Output (DC Offset 1.24 V) 6.5.2 TXC in GSM mode (DC Offset 0 V) Company Confidential Copyright © 2005 Nokia.
Nokia Customer Care Appendix A: RF Troubleshooting 6.5.3 TX VC in GSM mode (DC Offset 1.8 V) DC value changes if channel or band is changed. Upper figure has been taken in EGSM900 band and on channel 37. 6.5.4 Icont_21/Icont_22 (DC Offset 1.2 V) A-118 Company Confidential Copyright © 2005 Nokia.
Appendix A: RF Troubleshooting Nokia Customer Care 6.5.5 Icont_31/Icont_32 (DC Offset 1.2 V) Company Confidential Copyright © 2005 Nokia.
Nokia Customer Care Appendix A: RF Troubleshooting 6.5.6 GSM RX IQ (DC Offset 0.4 V) The lower figure is a detail from the upper figure (detail area marked with a white box). A-120 Company Confidential Copyright © 2005 Nokia.
Appendix A: RF Troubleshooting Nokia Customer Care 6.5.7 RX VC in GSM mode (DC Offset 1.5 V) DC value changes if channel or band is changed. Upper figure has been taken in EGSM900 band and on channel 37. Company Confidential Copyright © 2005 Nokia.
Nokia Customer Care Appendix A: RF Troubleshooting 6.5.8 TX Modulation spectrum (GSM) Example of the TX modulation spectrum (GMSK) in EGSM900 band. A-122 Company Confidential Copyright © 2005 Nokia.
Appendix A: RF Troubleshooting Nokia Customer Care 6.5.9 RFBUS 6.5.9.1 RFBUSCLK (GSM RX) The lower figure is a detail from the upper figure (detail area marked with a white box). Company Confidential Copyright © 2005 Nokia.
Nokia Customer Care Appendix A: RF Troubleshooting 6.5.9.2 RFBUSCLK and RFBUSENA (GSM RX) A-124 Company Confidential Copyright © 2005 Nokia.
Appendix A: RF Troubleshooting Nokia Customer Care 6.5.9.3 RFBUSDAT (GSM RX) The lower figure is a detail from the upper figure (detail area marked with a white box). Company Confidential Copyright © 2005 Nokia.
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Nokia Customer Care 8 — Camera Module Troubleshooting Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 8 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Table of Contents Introduction to camera module troubleshooting...............................................................................................8–5 The effect of image taking conditions on image quality...................................................................................8–6 Image quality analysis ................................................................................................................................
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RM-42 Camera Module Troubleshooting Nokia Customer Care Introduction to camera module troubleshooting Background, tools and terminology Faults or complaints in camera operation can be roughly categorised into three subgroups: 1 Camera is not functional at all; no image can be taken. 2 Images can be taken but there is nothing recognizable in them. 3 Images can be taken and they are recognizable but for some reason the quality of images is seriously degraded, or customer complains about image quality..
RM-42 Camera Module Troubleshooting Nokia Customer Care Sharpness Good quality images are 'sharp' or 'crisp', meaning that image details are well visible in the picture. However, certain issues, such as non-idealities in optics, cause image blurring, making objects in picture to appear 'soft'. Each camera type typically has its own level of performance.
RM-42 Camera Module Troubleshooting Nokia Customer Care The amount of light available In dim conditions camera runs out of sensitivity. The exposure time is long (especially in the night mode) and the risk of getting shaken (= blurred) images increases. In addition, image noise level grows. The maximum exposure time in the night mode is ¼ seconds. Therefore, images need to be taken with extreme care and by supporting the phone when the amount of light reflected from the target is low.
Nokia Customer Care RM-42 Camera Module Troubleshooting Figure 75 Near objects get skewed when taking images from a moving vehicle Temperature High temperatures inside the mobile phone cause more noise to appear in images. For example, in +70 degrees (Celsius), the noise level may be very high, and it further grows if the conditions are dim.
RM-42 Camera Module Troubleshooting Nokia Customer Care Figure 76 Noisy image taken in +70 degrees Celsius Phone display If the display contrast is set too dark, the image quality degrades: the images may be very dark depending on the setting. If the display contrast is set too bright, image contrast appears bad and "faint". This problem is solved by setting the display contrast correctly. This is normal behaviour; do not change the camera module.
RM-42 Camera Module Troubleshooting Nokia Customer Care Figure 77 Image taken against light Flicker In some occasions a bright fluorescent light may cause flicker in the viewfinder and captured image. This phenomenon may also be a result, if images are taken indoors under the mismatch of 50/60 Hz electricity network frequency. The electricity frequency used is automatically detected by the camera module.
RM-42 Camera Module Troubleshooting Nokia Customer Care Figure 78 Flicker in an image; object illuminated by strong fluorescent light Bright light outside of image view Especially the sun can cause clearly visible lens glare phenomenon and poor contrast in images. This happens because of undesired reflections inside the camera optics. Generally this kind of reflections are common in all optical systems. This is normal behaviour; do not change the camera module.
Nokia Customer Care RM-42 Camera Module Troubleshooting Figure 79 A lens reflection effect caused by sunshine Page 8 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Examples of good quality images Figure 80 Good image taken indoors Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Figure 81 Good image taken outdoors Image quality analysis Possible faults in image quality When checking for possible errors in camera functionality, knowing what error is suspected significantly helps the testing by narrowing down the amount of test cases.
RM-42 Camera Module Troubleshooting Nokia Customer Care When taking a white image, use uniformly lightened white paper or white wall. One possibility is to use uniform light but in this case make sure that the camera image is not flickering when taking the test image. In case flickering happens, try to reduce illumination level. Use JPEG image format for analysing, and set the image quality parameter to ‘High Quality’. Black spots in an image are caused by dirt particles trapped inside the optical system.
RM-42 Camera Module Troubleshooting Nokia Customer Care If dust particles are found on the sensor, this is classified as a manufacturing error of the module and the camera should be replaced. Any particles inside the cavity between the protection window and lens have most probably been trapped there in the assembly phase at a Nokia factory. Unauthorized disassembling of the product can also be the root of the problem.
RM-42 Camera Module Troubleshooting Nokia Customer Care If there appears to be a clearly noticeable difference between the reference image and the test images, the module might have a faulty lens. In this case, the module should be changed. Always recheck the resolution after changing the camera module. If a different module produces the same result, the fault is probably in the camera window. Check the window by looking carefully through it when replacing the module.
Nokia Customer Care RM-42 Camera Module Troubleshooting Figure 84 Image taken with greasy protection window Bright point light sources might cause images that have flares around the light source if the protection window is dirty. A smeared fingerprint may be hard to see on the protective window but if will affect the image quality. These flares can be avoided by cleaning the window with a suitable cloth. Page 8 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Figure 85 Image of point light sources taken with a clean protective window Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 Camera Module Troubleshooting Figure 86 Image of point light sources taken with a dirty (finger print) protective window Image bit errors Bit errors are image defects caused by data transmission errors between the camera module and the phone baseband and/or errors inside the camera module. Usually bit errors can be easily detected in images, and they are best visible in full resolution images. A good practice is to use a uniform white test target when analysing these errors.
RM-42 Camera Module Troubleshooting Nokia Customer Care Figure 87 Bit errors caused by JPEG compression One type of bit error is a lack of bit depth. In this case, the image is almost totally black under normal conditions, and only senses something in very highly illuminated environments. Typically this is a contact problem between the camera module and the phone main PWB. You should check the camera assembly and connector contacts.
RM-42 Camera Module Troubleshooting Nokia Customer Care Hot pixels are pixels that easily saturate in dim light conditions. It is normal to get a lot of noise and hot pixels in night conditions or otherwise dark conditions. The hot pixels should disappear when the ambient light is increased, but may still appear in darker areas of an otherwise well illuminated scene. When examining an image for defect pixels test images should be viewed as 100% enlargements on a PC monitor.
RM-42 Camera Module Troubleshooting Nokia Customer Care Figure 89 Light from the flash has reflected on particles in front of the camera Camera troubleshooting flowcharts Camera hardware failure message troubleshooting Context If you get a hardware failure message when using the camera, follow the next troubleshooting flowchart. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-42 Camera Module Troubleshooting Troubleshooting flow Page 8 –24 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Camera viewfinder troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Bad camera image quality troubleshooting Troubleshooting flow Page 8 –26 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Bad camera image quality troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Camera Module Troubleshooting Nokia Customer Care Camera LED flash troubleshooting Troubleshooting flow Page 8 –28 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 9 — System Module Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care (This page left intentionally blank.) Page 9 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care Table of Contents Baseband description............................................................................................................................................9–7 System module block diagram........................................................................................................................9–7 Baseband functional description..........................................................................................................
RM-42 System Module Nokia Customer Care Back-up battery interface connections and electrical characteristics.......................................................9–49 RF description.......................................................................................................................................................9–49 Introduction to receiver functionality...........................................................................................................
RM-42 System Module Nokia Customer Care Figure 101 LoSSi signals......................................................................................................................................9–22 Figure 102 General diagram of the sub-display module..................................................................................9–22 Figure 103 ALS HW implementation..................................................................................................................
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RM-42 System Module Nokia Customer Care Baseband description System module block diagram The device consists of three different main units: engine unit, display unit and camera unit. The engine unit contains most of the baseband and RF components. The display unit contains main display, sub-display and associated components. The camera unit consists of camera head, flash led and associated components.
RM-42 System Module Nokia Customer Care Figure 90 Internal and external connections diagram Baseband functional description Digital baseband consists of ISA based modem and SYMBIAN based application sections. Modem functionality is in RAP3G and Helen2/3 acts as a platform for SYMBIAN applications. Page 9 –8 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care Modem section consists of RAP3G ASIC with NOR FLASH and SDRAM memory as the core. RAP3G supports cellular protocols of WCDMA (3GPP R-4) and GSM (minimum EDGE glass 10, GPRS phase2). Modem SDRAM memory have 64Mbits of memory and NOR flash have 64Mbits of memory. RAP3G operates with the system clock of 38.4 MHz, which comes from the VCTCXO. Application section includes Helen3 ASIC with DDR/NAND combo memory as the core.
RM-42 System Module Nokia Customer Care Figure 92 Helen3 high level block diagram OMAP3.3 consists of ARM926 (MPU subsystem), TMS320C55x (DSP subsystem), DMA and OMAP3.3s internal peripherals. Helen3s MPU subsystem is based on an ARM926EJ. MPU is able to perform most of the application operations on the chip. System DMA: This component is mainly used to help the MPU and DSP perform data memory transfer-specific tasks, leaving more available MIPS for both processors.
RM-42 System Module Nokia Customer Care Absolute maximum ratings Signal Min Nom Max Unit Notes Battery voltage (idle) -0.3 +4.5 V Battery voltage maximum value is specified during charging is active Battery voltage (Call) +3.2 +4.3 V Battery voltage maximum value is specified during charging is active Charger input voltage -0.3 +16V V Back-Up supply voltage 0 2.6 V 2.5 Maximum capacity of the backup power supply assumed to be 15 µAh.
RM-42 System Module Nokia Customer Care Parameter Description Value VMSTR+ Threshold for charging, rising (N2300) 2.1V (typ.) VMSTR- Threshold for charging, falling (N2300) 1.9V (typ.) VCOFF+ Hardware cutoff (rising) 2.9V (typ.) VCOFF- Hardware cutoff (falling) 2.6V (typ.) SWCOFF SW cutoff limit ~3.2V The master reset threshold controls the internal reset of N2200 / (N2300). If battery voltage is above VMSTR, N2300’s charging control logic is alive.
RM-42 System Module Nokia Customer Care Power distribution Figure 93 Power distribution diagram Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care Power supply components: • RETU • TAHVO • Helen VCORE SMPS • BT • LDO • camera LDO • backlight SMPS All the above are powered by the main battery voltage. Battery voltage is also used on the RF side for power amplifiers (GSM PA & WCDMA PA) and for RF ASICs Hinku (Rx) & Vinku(Tx). Discrete power supplies are used to generate 2.8V for BT, 1.5V for the camera module, 1.3V/1.5V for Helen3 and 18V for backlight LEDs. The device supports both 1.
RM-42 System Module Nokia Customer Care Figure 94 System start-up timing Clocking scheme In BB5.0, two main clocks are provided to the system: 38.4MHz RF clock produced by VCTCXO in RF section and 32.768kHz sleep clock produced by RETU with an external crystal. RF clock is generated only when VCTCXO is powered on by RETU regulator. Regulator itself is activated by SleepX signals from both RAP3G and Helen3. When both CPUs are on sleep, RF clock is stopped.
RM-42 System Module Nokia Customer Care Figure 95 Clocking scheme BRF6150 Bluetooth Bluetooth provides a fully digital link for communication between a master unit and one or more slave units. The system provides a radio link that offers a high degree of flexibility to support various applications and product scenarios. Data and control interface for a low power RF module is provided. Data rate is regulated between the master and the slave. The device Bluetooth is based on the BRF6150 BT ASIC.
RM-42 System Module Nokia Customer Care between the card and the phone is asynchronous half duplex and the clock supplied to cards is 1-5MHz, which is 3.2MHz by default (in GSM system). The data baud rate is SIM card clock frequency divided by 372 (by default), 64, 32 or 16. RS MMC interface The device has one slot for reduced size (24mm x 18mm x 1.4mm multimedia card. The device supports RS MMC hot insertion so it is possible to remove/insert the card when the phone is powered on.
RM-42 System Module Nokia Customer Care Figure 97 MMC interface The basic multimedia card concept is based on the following communication signals CLK, CMD and DAT. With each cycle of the CLK signal one bit transfer on the DAT and CMD line is done. The maximum CLK frequency is 20MHz (specified in multimedia card specification). Maximum used CLK frequency at the time is 16MHz. CMD is a bi-directional command channel used for card initialization and data transfer commands.
RM-42 System Module Nokia Customer Care Figure 98 Battery pin order Battery temperature is estimated by measuring separate battery temperature NTC via BTEMP line, which is located on the transceiver PWB, in a place where phone temperature is most stabile. For service purposes the device SW can be forced into local mode by using pull down resistors connected to the BSI line.
RM-42 System Module Nokia Customer Care Figure 99 Block diagram of camera system User interface Display interface Display module mechanical concept Figure 100 General diagram of the main LCD display module Main display features: • Display is Series 60 display with format of 352 x 416 pixels. • Maximum number of colours 262144 (18 bits) Page 9 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care • Backlight unit is provided, so the transflective display can be used both in reflective mode and in transmissive mode. Luminance of the display module is typically 200 nits. • Partial display function enables power saving by pausing display process on part of the screen. Partial mode size is 50 lines x 352 pixels and only 8 colors are used. • S60 ViSSI interface is used between the display module and the engine HW to transfer display data.
RM-42 System Module Nokia Customer Care Figure 101 LoSSi signals Figure 102 General diagram of the sub-display module Sub-display features: • Display is Series 40 display with format of 128 x 128 pixels. • Maximum number of colors is 65 536 (16 bits). • Backlight unit is provided, so the transflective display can be used both in reflective mode and in transmissive mode. Page 9 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care • 9-bit serial interface is used between the display module and the engine HW to transfer display data. LoSSI interface is used to transfer display commands. • S40 command functions (Display controlling functions and power controlling functions) are available. • LCD display driver IC is mounted on the display glass panel.
RM-42 System Module Nokia Customer Care Joystick function GPIO Up GPIO52 Select GPIO53 Signal name X4401 Pin # X4400 Pin # Col0 10 Col1 21 Col2 18 Col3 13 Col4 22 40 Col5 23 41 Row0 9 39 Row1 7 Row2 28 Row3 27 Row4 12 Row5 11 Row6 8 Joystick_Right 14 Joystick_Down 20 Joystick_Left 19 Joystick_Up 15 Joystick_Push 17 VLEDOUT2 1 SETCURR2 2 Engine flex connector pin configuration Display and keyboard backlight The device has one Led Driver (SMPS) that is use
RM-42 System Module Nokia Customer Care From To Voltage Function GenOut1 TAHVO R2302 (10k) 0V / 1.8V Maximum current control (0V ->max curr.) GenOut2 TAHVO R2301 (4k7) 0V / 1.8V PWM TAHVO J2309, N2301 PWM 0%-100%, 1.8V Current PWM control (16 steps) GenOut3 TAHVO V2300 0V / 1.8V Keyboard LEDs ON (1.
RM-42 System Module Nokia Customer Care Figure 103 ALS HW implementation Table 17 ALS resistor values Symbol Value R1 R2 R3 R4 R5 R6 R7 NTC-res 5 kOhm 15 kOhm 30 kOhm 50 kOhm 470 kOhm 100 kohm 470 kohm 47 kOhm ASICs RAP ASIC RAP ASIC is a 3G Radio Application Processor. RAM memory is integrated into RAP.
RM-42 System Module • • • • • • • • Nokia Customer Care 32.
RM-42 System Module Nokia Customer Care • 7x 11mm dynamic earpiece • 16mm dynamic speaker • electret microphone module All galvanic audio accessories are connected to the Pop-PortTM accessory connector. A Bluetooth module that is connected to RAP3G supports Bluetooth audio functionality. There is a separate application ASIC, Helen 3 (OMAP 1710) for Symbian applications..
RM-42 System Module Nokia Customer Care Figure 105 Internal microphone circuitry External microphone Galvanic accessories are connected to the system connector (Pop-PortTM). Accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. External microphone circuitry is biased by Retu ASIC MicB2 bias voltage output.
RM-42 System Module Nokia Customer Care Figure 107 Internal earpiece circuitry Internal speaker Internal speaker is used for Internal HandsFree (IHF) call mode. A dynamic 16mm speaker is connected to Retu ASIC’s outputs HFSpP and HFSpN. IHF amplifier integrated in Retu is a Digital Pulse Modulated Amplifier (DPMA). Speaker is assembled to camera unit, but some filter components are also in engine PWB. Page 9 –30 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care Figure 108 Internal speaker circuitry External earpiece All galvanic accessories are connected to the system connector. The accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. N2200 provides two output channels in either single-ended or differential format. N2200 outputs XearL and XearLC form the left channel audio output, and XearR and XearRC the right channel audio output.
RM-42 System Module Nokia Customer Care Figure 109 External earpiece circuitry (system connector connected on the right) Pop-portTM connector Pop-PortTM connector provides a fully differential 4–wire stereo line-level output connection and fully differential 2-wire mono line-level or microphone level input connection. The handsfree driver in Retu is meant for the headset. The output is driven in a fully differential mode.
RM-42 System Module Nokia Customer Care Figure 110 External audio connector Table 18 Audio connector pin assignments Pin #/ Signal name Signal description Spectral range Voltage/ Max or nominal Current levels serial impedance Notes 1/ Charge V Charge DC 0-9V/ 0.85A 2/ GND Charge GND - 0.85A 100mΩ (PWB+ conn.) 3/ ACI ACI 1kbits/s Digital 0 / 47Ω Insertion & removal detection 100mΩ (PWB+ conn.) 200mW 2.5-2.78V 4/ Vout DC out DC 2.78V 70 mA 2.
RM-42 System Module Nokia Customer Care Name of Connection Connector reference Charger X2000 Headset X2001 SIM X2700 RS MMC X5200 Battery connector X2070 ACI interface electrical characteristics Description Parameter Min Typ Max Unit Notes Accessory detection Headset detection threshold 1.75 1.9 Headset detection hysteresis 2.05 V 25 Headset detection pull ups 1 N2200 specific mV 2 4 uA After Mbus is switched to HeadDet High-level input voltage (VDDS = 1.8V) VIH 0.
RM-42 System Module Nokia Customer Care USB IF electrical characteristics Description Parameter Min Max Unit Absolute maximum voltage on D+ and D- VD+/D- -1 4.6 V Supply voltage VBUS 4.4 5.25 V Notes USB specification revision 2.0 Supply current: Functioning IVBUS 100 mA Suspended IVBUS 500 uA Unconfigured IVBUS 100 mA High-level input voltage: V High (driven) VIH 2 High (floating) VIHZ 2.7 Low-level input voltage VIL Differential input sensitivity VDI 0.
RM-42 System Module Nokia Customer Care Description Parameter Low-level output voltage Rise/fall time Min Max Unit VOL 0 0.22 x VDDSHV2 V tR/tF 0 25 ns (VDDSHV2 = 1.8V) Headset hook detection interface (XMICN) electrical characteristics Description Min Typ Max Unit Hook detection threshold 1 1.25 1.35 1.45 V Hook detection threshold 2 0.5 0.6 0.7 V Hook detection hysteresis Hook detection pull ups 25 1 Notes Two fixed thresholds inside N2200.
RM-42 System Module Nokia Customer Care Pin Signal I/O Engine connection Notes C2 SIMRST Out Retu SIM1Rst Reset signal to SIM card C3 VSIM Out Retu VSIM1 Supply voltage to SIM card, 1.8V or 3.0V. C5 SIMDATA In/Out Retu SIM1DaC Data input / output C7 GND - GND Ground RS MMC interface connections Pin Signal I/O Engine connection Notes 1 RSV 2 CMD 3 Vss1 4 VDD <- N2200 VSIM2 VSIM2, supply voltage 1.
RM-42 System Module Nokia Customer Care Charger connector and charging interface connections & electrical characteristics Figure 111 Charger connector Table 19 Charging interface connections Pin Signal 1 Vchar 2 Charge GND I/O In Engine connection Tahvo VCharIn1, 2 Ground Notes Charging voltage / charger detection, Center pin Charger ground Table 20 Charging IF electrical characteristics Description Parameter Vchar V Charge Vchar I Charge Min 0 Charge GND Threshold for charging, risin
RM-42 System Module Nokia Customer Care Description Threshold for charging, falling (TAHVO) Parameter VMSTR- Min Max Unit 1.
RM-42 System Module Nokia Customer Care Keyboard connector Figure 113 Keyboard connector Table 23 User interface connections Pin 1 Signal I/O GND Engine connection GND 2 LED+ <- N2301 VLEDOUT2 3 Col2 -> Helen3 Kbc_2 -> 4 LED- R2305 + V2300 -> Helen3 Discrete Backlight SMPS (controlled by Tahvo) SETCURR2 Serial resistor + Transistor switch (controlled by Tahvo) Kbc_1 Voice switch connection 5 Col1 6 GND 7 Row3 -> Helen3 Kbr_3 8 Row2 -> Helen3 Kbr_2 9 Row1 -> Hele
RM-42 System Module Nokia Customer Care Pin Signal I/O Engine connection 10 Row6 -> Helen3 Kbr_6 11 Row0 -> Helen3 Kbr_0 12 Col0 -> Helen3 Kbc_0 13 Row5 -> Helen3 Kbr_5 14 Row4 -> Helen3 Kbr_4 15 GND 16 Col3 Notes Voice switch connection GND -> Helen3 Kbc_3 Keyboard interface electrical characteristics Description Parameter Min Typ Max Unit Notes High-level input voltage VIH 0.65* VDDS VDDS 0.3+ VDDS V Row Low-level input voltage VIL -0.3 0 0.
RM-42 System Module Nokia Customer Care Fold unit connector Figure 114 Fold unit connector Page 9 –42 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care Figure 115 Connections between fold unit and engine board Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care Camera interface connections and electrical characteristics Table 24 Interface signals between RM-42 BB and Toshiba camera DSP Source pin name / function Source Destination Destination pin name / function Description DOUTP TSB DSP Helen ccpdap CCP1 differential data +, output DOUTM TSB DSP Helen ccpdan CCP1 differential data -, output CLKOUTP TSB DSP Helen CCP(3:0) CLK_P CCP1 differential clock +, output CLKOUTM TSB DSP Helen CCP(3:0) CLK_N
RM-42 System Module Nokia Customer Care Source pin name / function Source Destination Destination pin name / function Description Sout- Unagi TSB DSP CLKINM CCP2 differential Strobe - * SDA2 TSB DSP Unagi SDA I2C2 serial data to/ from Unagi SCL2 TSB DSP Unagi SCL I2C2 serial clock to/ from Unagi PWM1P TSB DSP Unagi PWMA PWMa output for AF SIDM PWM1M TSB DSP Unagi PWMB PWMb output for AF SIDM PWM2P TSB DSP Unagi PWMC PWMc output for AF SIDM PWM2M TSB DSP Unagi PWMD PW
RM-42 System Module Nokia Customer Care Description Parameter Differential rise and fall time Min Typ 300 Max Unit 800 Notes ps -3 Note: • Common mode voltage is a mean value of high and low states of one single-ended signal. • Differential voltage swing is differential amplitude between signals of differential pair. • Differential transitions should be only measured with good equipment (bandwith > 1GHz), otherwise results will seem too slow.
RM-42 System Module Nokia Customer Care Description Parameter Min Typ Max RST VIH 1.5 1.8 VDD V High-level input voltage RST VIL 0 - 0.54 V Low-level input voltage PWM a, b, c, d VIH 2.5 V High-level input voltage PWM a, b, c, d VIL V Low-level input voltage 0.3 Unit Notes Table 29 Camera DSP supply voltage characteristics Description Parameter Min Typ Max Camera DSP analog voltage VDD 2.6 2.8 3.0 V Camera DSP digital voltage VDDI 1.4 1.5 1.
RM-42 System Module Nokia Customer Care Description Parameter Min Typ Max Unit Notes SDA1, SCL1, SDA2, SCL2 VIL 0 - 0.54 V Low-level input voltage SDA VOL 0 - 0.4 V Low-level output voltage RST VIH 1.5 1.8 VDD V High-level input voltage RST VIL 0 - 0.2 x VDD V Low-level input voltage STPLS VOH 0.8 x VDD - VDD V High-level output voltage STPLS VOL 0 - 0.2 x VDD V Low-level output voltage PWM1P, PWM1M, PWM2P, PWM2M VOH 0.
RM-42 System Module Nokia Customer Care Note: • Common mode voltage is a mean value of high and low states of one single-ended signal. • Differential voltage swing is differential amplitude between signals of differential pair. • Differential transitions should be only measured with good equipment (bandwith > 1GHz), otherwise results will seem too slow.
RM-42 System Module Nokia Customer Care WCDMA receiver functionality In the WCDMA mode, the received signal is fed from the antenna to a duplex filter. After the duplex filter the signal goes via a balun to an LNA (Low Noise Amplifier) residing in N7500. From the LNA, the signal goes trough a band pass filter. After filtering, the signal goes to the down conversion mixer, which converts the signal to baseband I and Q signals. At the BB frequency the signal is amplified, and fed to a low pass filter.
RM-42 System Module Nokia Customer Care Another function of the detector voltage is to steer the DC/DC converter, which is providing a variable supply voltage for the WCDMA PA. WCDMA PA module The WCDMA PA is housed in a separate module having: • a variable supply voltage input for the amplifier stages (Vcc11), • a battery supply voltage for the bias circuits (Vcc12), • and two bias current inputs. Bias currents are generated by 5-bit DA converters in the RF ASIC.
RM-42 System Module Nokia Customer Care GSM power control A closed control loop comprise an integrated power detector (in PA module) and an error amplifier. The error amplifier resides in N7501, and it controls the transmitter power of GSM. Detector output from the PA gives a DC level proportional to the output power. The DC voltage is fed to the negative input of the error amplifier, where it is compared to the level of the reference signal, TXC. TXC is got from the BB circuitry.
RM-42 System Module Nokia Customer Care Figure 117 RF supply connections from the BB mixed mode ASIC Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care Frequency mappings EGSM900 frequencies Page 9 –54 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care GSM1800 frequencies Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care GSM1900 frequencies Page 9 –56 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care WCDMA 2100 Rx frequencies Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 System Module Nokia Customer Care WCDMA 2100 Tx frequencies Page 9 –58 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 10 — Schematics Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care (This page left intentionally blank.) Page 10 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care Table of Contents System connector.................................................................................................................................................10–4 RETU, SIM, Audio...................................................................................................................................................10–5 TAHVO....................................................................................................................
RM-42 Schematics Nokia Customer Care System connector Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care RETU, SIM, Audio Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care TAHVO Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care RAP3G, SDRAM, Flash, Bluetooth Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care OMAP, Combo memory, Camera, MMC Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care B to B Connections Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care RF part Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care Signal overview Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-42 Schematics Nokia Customer Care Component finder Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.