Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 (27) DJK 27.3.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 nokia n80 RM-91/RM-92 Transceiver characteristics: Dual-Mode-Mobile Phone for UMTS, GSM/EDGE networks Quadband phone for GSM 850/900/1800/1900MHz RM-91: WCDMA 1900 (Band II) RM-92: WCDMA 2100 (Band I) Camera: Integrated 3 megapixel camera sensor Display: Active matrix color display with 262.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 (27) DJK 27.3.2006 CONFIDENTIAL TABLE OF CONTENTS Page . INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. SPARE PARTS OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION 12 0. LEGEND FOR QUICK TROUBLE SHOOTER 20 .
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (27) Approved 1.0 DJK CONFIDENTIAL 27.3.2006 . INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to service NOKIA products. This Service Manual must be used only by authorized NOKIA service suppliers. The content of it is confidential. Please note that NOKIA also provides other guidance documents (e.g. Service Bulletins) for service suppliers.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (27) Approved 1.0 DJK CONFIDENTIAL 27.3.2006 2. GENERAL REPAIR INFORMATION This section provides useful repair information how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • • Make sure your testing equipment is functioning properly before beginning repair work. To familiarize yourself with the NOKIA product read the tutorials or user’s guide on www.nokia.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 (27) DJK 27.3.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are other instructions and data, which must be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (27) Approved 1.0 DJK CONFIDENTIAL 27.3.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (27) Approved 1.0 DJK CONFIDENTIAL 27.3.2006 5. SPARE PARTS OVERVIEW Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (27) Approved 1.0 DJK CONFIDENTIAL 27.3.2006 6. SPARE PARTS LIST Please replace this page (placeholder) with the latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure that you are using up-to-date order codes only. Therefore, Service Bulletins on NOL have to be checked on daily basis. Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (27) Approved 1.0 DJK CONFIDENTIAL 27.3.2006 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 RJ-75 Soldering Jig SS-93 Opening Tool Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual N80 RM-91/RM-92 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use the FLS-4S Flash Dongle you should follow the user’s guide inside the sales package. Always check for the latest version of flash software, which is available on NOKIA Online. Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 9. DISASSEMBLY INSTRUCTION CAMERA REMOVAL TOOLS SS-51 SS-45 DENTAL TOOL SLOTTED SCREWDRIVER TORQUE DRIVER TORX PLUS® SIZE 6 SCREWDRIVER SRT-6 TORX PLUS® METAL TWEEZERS SIZE 6 BIT DC-PLUG SS-93 1. Needed tools. 2. Protect the window with a film. 3. Also protect the camera window with a film. 4. Open the C-COVER. 5.
Page 13 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 9. Remove the KEYMAT S60 and protect the inner side of the ACOVER with a film. 10. Protect the LCD ASSY with a film. 11. Unscrew the Torx Plus® size 6 SCREWS in the order shown. For assembly use the reverse order with a torque setting of 14Ncm. 12. Remove the UI-KEYMAT PWB S60 ASSY. 13. Hold the FLEXI CONNECTOR pressed while opening the LCD K2 connector.
Page 14 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 17. Unscrew the Torx Plus® size 6 SCREWS. For assembly: tighten the screws with a torque setting of 14Ncm. 18. Remove the UI SUPPORT. NOTE! When assembling the UI SUPPORT it is important to place it under the marked edge. 19. Push out the EARPIECE. 20. Unlock and remove the VGA CAMERA with the SS-51. Note the guide pin when re-assembling the CAMERA. 21.
Page 15 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 25. Lift the other side of the connector as shown. Avoid bending the spring contacts of the BOARD TO BOARD CONNECTOR. 26. Now, remove the UI PWB ASSY. 27. Open the UI FRAME ASSY a bit as shown. Do not separate the parts yet. 28. First start to unlock the first snap and then follow the shown order in picture 29. 29.
Page 16 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 33. Open snap 5. 34. Remove the KEYMAT BEZEL. 35. Remove the ITU KEYMAT. 36. Unscrew the Torx Plus® size 6 SCREWS in the order shown. For assembly use the reverse order with a torque setting of 23Ncm. Always use new SCREWS when re-assembling the unit. 37. Close the SLIDE ASSY. 38. Remove the UI FRAME SPARE include the ENGINE SHIELD ASSY. For assembly only! 39.
Page 17 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 41. Open the FLEX I connector carefully. 42. Lift up the ENGINE MODULE a bit, and remove it. For assembly only! For assembly only! 27.3.2006 43. Note! For assembling ensure the correct position of the CAMERA 44. ... the camera macro lever of the 3MP CAMERA on the ENGINE MACRO KEY in the B-COVER ASSY and ... MODULE. For assembly only! 45.
Page 18 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 49. Use a torx driver as a fulcrum when removing the C-COVER CATCH SPRING. 50. The C-COVER CATCH drops out easily. 51. Push out the CAMERA KEY. Mind the correct assembling of the CAMERA KEY (small picture). 52. Unlock the snap of the BATTERY BASE ASSY. 53. Gently, remove the BATTERY BASE ASSY. 54. Remove the BLUETOOTH ANTENNA ASSY. 55. Remove the SD CARD DOOR. 56.
Page 19 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support 57. Note the two snaps on both sides of the B-COVER ASSY. The ANTENNA ASSY is attached to the B-COVER very tight. Approved 1.0 DJK CONFIDENTIAL 27.3.2006 58. First unlock the left snap with the SRT-6 (position 1) and hold it while levering up the ANTENNA ASSY with the SS-93 (position 2). Now fix with your thumb the lifted... 59. ... ANTENNA ASSY on the left side and unlock the right snap with 60. ...
Page 20 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 0. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 21 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 . QUICK TROUBLE SHOOTER PART 1 Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 22 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 2. QUICK TROUBLE SHOOTER PART 2 Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 23 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 3. QUICK TROUBLE SHOOTER PART 3 Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 24 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 1.0 DJK CONFIDENTIAL 27.3.2006 4. QUICK TROUBLE SHOOTER PART 4 Service Manual N80 RM-91/RM-92 Copyright © 2006 NOKIA Corporation. All rights reserved.
Approved 1.0 Page 25 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support DJK 27.3.2006 CONFIDENTIAL 5. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth.
Approved 1.0 Page 26 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support DJK 27.3.2006 CONFIDENTIAL 6. BLUETOOTH & INFRARED TEST Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance between the devices should not be more than 5m. Infrared test You need another infrared device (e.g. 6230) to do a GoNoGo test.
Approved 1.0 Page 27 (27) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support DJK 27.3.2006 CONFIDENTIAL 7. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual N80 RM-91/RM-92 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.
