Nokia Customer Care Service Manual RM-135 (Nokia N76) Mobile Terminal Part No: 9203082 (Issue 1) COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Issue 1 Page ii Date 03/2007 Inserted By Comments MHa COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Copyright Nokia Customer Care Copyright Copyright © 2007 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
RM-135 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
RM-135 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
RM-135 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
RM-135 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.
RM-135 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
RM-135 Nokia N76 Service Manual Structure Nokia Customer Care Nokia N76 Service Manual Structure 1 General Information 2 Service Software Instructions 3 Service Tools and Service Concepts 4 BB Troubleshooting and Manual Tuning Guide 5 RF troubleshooting 6 Camera Module Troubleshooting 7 System Module and User Interface Glossary Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
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Nokia Customer Care 1 — General Information Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 General Information Nokia Customer Care (This page left intentionally blank.) Page 1 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 General Information Nokia Customer Care Table of Contents Product selection....................................................................................................................................................1–5 Product features and sales package.....................................................................................................................1–6 Product and module list .................................................................................................
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RM-135 General Information Nokia Customer Care Product selection RM-135 is a WCDMA/GSM dual mode handportable phone. It supports EGSM850/900/1800/1900 and WCDMA2100. RM-135 is a 3GPP Release 4 terminal supporting CSD/HCSD, GPRS/EGPRS and WCDMA data bearers. For WCDMA the maximum bit rate is up to 384 kbps for downlink and 384 kbps for uplink with simultaneous CS speech or CS video (max. 64 kbps). For 2G and 2.
RM-135 General Information Nokia Customer Care Product features and sales package Imaging Main camera: • Sensor: CMOS, 2 megapixel • F number/Aperture: F2.8 • Focal length: 4.4 mm • Focus range: 40 cm to infinity • Capture modes: still, video and sequenece Video: • Video resolutions: 320x240, 176x144 and 128x96 • Video clip length: 30 sec short mode or 1 hour free mode • Video file format: .3GPP (*.
RM-135 General Information Nokia Customer Care • Visual Radio™ support Productivity Messaging: • OMA MMS 1.
RM-135 General Information Nokia Customer Care • Battery (BL-4B) • Stereo headset with ECI (HS-43) • Mini USB connectivity cable (DKE-2) • CD ROM • User Guide • Quick Guide • Sales carton Product and module list Module name Type code System/RF module 1SE Upper block module 1SH Camera PWB 1SG UI flex module 1SF Notes Main PWB with components.
RM-135 General Information Nokia Customer Care Enhancement Music headset Type HS-45 AD-43 Headset HS-41 Wireless headset HS-4W HDW-3 HS-26W HS-11W HS-36W HS-37W Wireless clip-on headset HS-21W Bluetooth headset BH-200 BH-300 BH-600 BH-301 BH-302 BH-801 BH-202 BH-700 BH-800 BH-900 TTY adapter HDA-12 Messaging Enhancement Type Wireless keyboard SU-8W Digital pen SU-1B SU-27W Music Enhancement Type Music headphones HS-61 Advanced music headphones HS-62 Mini speakers MD-4 Music speak
RM-135 General Information Nokia Customer Care Positioning Enhancement Wireless GPS module Type LD-3W LD-1W Car Enhancement Wireless plug-in car handsfree Type HF-6W HF-35W HF-33W Advanced car kit CK-7W Multimedia car kit CK-20W Car kit Nokia 616 Universal holder CR-39 Holder easy mount HH-12 Mobile charger DC-4 GPS module LD-2 Technical specifications Transceiver general specifications Unit Dimensions (L x W x T) (mm) Transceiver with BL-4B 700mAh li-ion battery 106,5 x 52 x 13,7 We
RM-135 General Information Nokia Customer Care Parameter Tx frequency band Unit GSM850: 824 - 849MHz EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA2100: 1920 - 1980 MHz Output power GSM850: +5 ...+33dBm/3.2mW ... 2W GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.
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Nokia Customer Care 2 — Service Software Instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
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RM-135 Service Software Instructions Nokia Customer Care Table of Contents Phoenix installation steps in brief........................................................................................................................2–5 Installing Phoenix ..................................................................................................................................................2–6 Updating Phoenix installation .............................................................................
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RM-135 Service Software Instructions Nokia Customer Care Phoenix installation steps in brief Prerequisites Recommended hardware requirements: • Computer processor: Pentium 700 MHz or higher • RAM 256 MB • Disk space 100-300 MB Supported operating systems: • Windows 2000 Service Pack 3 or higher • Windows XP Service Pack 1 or higher Context Phoenix is a service software for reprogramming, testing and tuning phones.
RM-135 Service Software Instructions Nokia Customer Care 5. Manage connection settings (depends on the tools you are using). If you use FPS-10: • Update FPS-10 software Note: There is no need to activate FPS-10. • Activate SX-4 smart card, if you need tuning and testing functions. Note: When FPS-10 is used only for product software updates, SX-4 smart card is not needed. Results Phoenix is ready to be used with FPS-10 flash prommer and other service tools.
RM-135 Service Software Instructions Nokia Customer Care 3. Read the disclaimer text carefully and click Yes. Figure 3 Disclaimer text 4. Choose the destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. 5. To continue, click Next. To choose another location, click Browse (not recommended). 6. Wait for the components to be copied. The progress of the installation is shown in the Setup Status window. 7. Wait for the drivers to be installed and updated.
RM-135 Service Software Instructions Nokia Customer Care 8. To end the installation, click Finish. Figure 4 InstallShield Wizard Complete Next actions After the installation, Phoenix can be used after: • installing phone model specific data package for Phoenix • configuring users and connections FPS-10 flash prommer can be used after updating their flash update package files. FLS-5 flash prommer can also be used.
RM-135 Service Software Instructions Nokia Customer Care • If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted. Figure 5 Installation interrupted • Always follow the instructions on the screen. Steps 1. Download the installation package to your computer hard disk. 2. Close all other programs. 3. Run the application file (for example, phoenix_service_sw_2004_39_x_xx.exe).
RM-135 Service Software Instructions Nokia Customer Care 2. To uninstall Phoenix, choose Phoenix Service Software→Change/Remove→Remove . Figure 6 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 7 Finish uninstallation Page 2 –10 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Software Instructions Nokia Customer Care If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Repairing Phoenix installation Context If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling Phoenix.
RM-135 Service Software Instructions Nokia Customer Care • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Prerequisites • A phone-specific data package contains all data required for the Phoenix service software and service tools to be used with a certain phone model.
RM-135 Service Software Instructions Nokia Customer Care 2. Click Next. 3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the Phoenix version required with this data package. Figure 9 Data package setup information 4. To continue, click Next. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Software Instructions Nokia Customer Care 5. Choose the destination folder, and click Next to continue. Figure 10 Data package destination folder The InstallShield Wizard checks where Phoenix is installed, and the directory is shown. 6. To start copying the files, click Next. Page 2 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Software Instructions Nokia Customer Care Phone model specific files are installed. Please wait. 7. To complete the installation, click Finish. Figure 11 InstallShield Wizard Complete Next actions Phoenix can be used for flashing phones and printing type labels after: • Configuring users • Managing connections FPS-10 can be used after updating its flash update package files. FLS-5 flash prommer can also be used.
RM-135 Service Software Instructions Nokia Customer Care 3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel. Figure 12 Uninstalling phone data package 4. When the data package is uninstalled, click Finish. Figure 13 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone).
RM-135 Service Software Instructions Nokia Customer Care Configuring users in Phoenix Steps 1. Start Phoenix service software, and log in. Figure 14 Phoenix login If the user ID is already configured, select s/he from the User name drop-down list, and click OK. 2. To add a new user, or to edit existing ones, click Maintain. 3. To add a new user, click New. 4. Type in the name and initials of the user, and click OK. The user is added to the user name list. 5.
RM-135 Service Software Instructions Nokia Customer Care 3. To add a new connection, click Add. 4. Select Manual mode, and click Next to continue. If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection.
RM-135 Service Software Instructions Nokia Customer Care iv For an FSL-5 flash prommer choose the following connection settings: • Media: FBus • PORT_NUM: xx See the correct Port from the FLS Device Control Panel at the right hand side bottom corner in the system tray. Click at the symbol of the FLS Device Control Panel, the UI opens and shows the connected device with its serial and the used COM port. 5. To complete the configuration, click Finish. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia.
RM-135 Service Software Instructions Nokia Customer Care 6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply. Figure 17 Connections list The connection is activated, and it can be used after closing the Manage Connection window. The connection information is shown at the right hand bottom corner of the screen. Figure 18 Connection information 7.
RM-135 Service Software Instructions Nokia Customer Care Steps 1. To begin the installation, double-click the flash update file (for example, flash_update_03_183_0014.exe). Figure 20 Flash update welcome dialog If the same version of the flash update package already exists, and you want to reinstall it, the previous package is first uninstalled. Restart installation again after the uninstallation. 2. If you try to downgrade the existing version to older ones, the setup will be aborted.
RM-135 Service Software Instructions Nokia Customer Care 3. It is recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix. To continue, click Next. Figure 22 Flash destination folder When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended). Page 2 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Software Instructions Nokia Customer Care 4. To complete the installation procedure, click Finish . Figure 23 Finish flash update Next actions FPS-10 flash prommer must be updated using Phoenix. Updating FPS-10 flash prommer software Steps 1. Start Phoenix service software, and log in. 2. Choose the correct connection for your flash prommer: File→Manage Connections... 3. Choose Flashing→Prommer maintenance . 4.
RM-135 Service Software Instructions Nokia Customer Care Tip: All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash Box Files pane and select the file type(s) to be loaded. 5. Click OK. Figure 25 Prommer software update finished 6. To close the Prommer Maintenance window, click Close. Figure 26 Prommer Maintenance window Dead phone USB flashing Context This procedure is performed when the phone did not start after interrupting flashing.
RM-135 Service Software Instructions Nokia Customer Care • Phone specific data package • Phone which does not start after interrupted flash process Steps 1. To prepare the flashing process, run Phoenix service software and log in. 2. Chose File→Manage Connections and activate No Connection. Use the up/down arrows located in the right hand side to move it on top of the list, then click Apply.
RM-135 Service Software Instructions Nokia Customer Care 4. Go to Flashing→Firmware Update and select the correct product code by clicking on the three spots right hand next to the product code. All available product codes in the current data package are listed. Activate the correct code and click OK. The chosen product code is now shown with the software version according to the installed data package. 5. Select Dead Phone USB Flashing and connect the phone via USB cable. 6.
RM-135 Service Software Instructions Nokia Customer Care After pressing the power button: Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Software Instructions Nokia Customer Care Progress messages on the screen show actions during phone programming, please wait. Programming is completed when Flashing Completed message is displayed. Page 2 –28 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care 3 — Service Tools and Service Concepts Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
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RM-135 Service Tools and Service Concepts Nokia Customer Care Table of Contents Service tools............................................................................................................................................................3–5 Product specific tools........................................................................................................................................3–5 FS-23 .........................................................................................
Nokia Customer Care RM-135 Service Tools and Service Concepts RF testing / BB tuning concept...................................................................................................................... 3–25 RF/BB tuning and flashing with FPS-10 ....................................................................................................... 3–26 RF/BB tuning and flashing with FLS-5 ..........................................................................................................
RM-135 Service Tools and Service Concepts Nokia Customer Care Service tools Product specific tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-135, refer to various concepts. FS-23 Flash adapter FS-23 is a product specific adapter for SW update and testing purposes. It is compatible to SS-62 and SS-46. It provides galvanic connetion to terminal test pads and battery connector.
RM-135 Service Tools and Service Concepts Nokia Customer Care MJ-93 Module jig The module jig offers engine module component level repair, analysis and alignment capabilities in combination with CU-4. Features: • connection interfaces for GSM, WCDMA and Bluetooth antenna • galvanic connection to engine module test pads • multiplexing between USB an FBUS media, controlled by VUSB with CU-4 • lid interconnection with test points for measurements • connection to lid assembly incl.
RM-135 Service Tools and Service Concepts Nokia Customer Care RJ-111 Soldering jig RJ-111 is a jig to support component level exchange with soldering machines for the engine module. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care SA-102 RF coupler SA-102 is an RF coupler for WCDMA and GSM RF testing. It is used together with the product-specific flash adapter. The following table shows attenuations from the antenna pads of the mobile terminal to the SMA connector of SA-102 (+ / - 2dB ): Table 2 SA-102 attenuation table • Channel UP/ DOWN TX f [MHz] TX Loss [dB] RX f [MHz] RX Loss (dB) Low 128 824.2 12.0 869.2 10.0 Mid 189 836.4 11.3 881.4 9.
RM-135 Service Tools and Service Concepts Nokia Customer Care CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply. The unit has the following features: • software controlled via USB • EM calibration function • Forwards FBUS/Flashbus traffic to/from terminal • Forwards USB traffic to/from terminal • software controlled BSI values • regulated VBATT voltage • 2 x USB2.
RM-135 Service Tools and Service Concepts Nokia Customer Care FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package, developed specifically for POS use.
RM-135 Service Tools and Service Concepts Nokia Customer Care RJ-104 Rework jig RJ-104 is a rework jig used when servicing the BTHFM (D6000) module. It is used together with rework stencil ST-37. RJ-157 Rework jig RJ-157 is a jig used for soldering and as a rework jig for the engine module. It is used together with the ST-55 stencil. RJ-160 Rework jig RJ-160 is a jig used for soldering and as a rework jig for the engine module. It is used together with the ST-55 stencil.
RM-135 Service Tools and Service Concepts Nokia Customer Care RJ-93 Rework jig RJ-93 is used as a rework jig for the Front End Module (FEM). This rework jig takes the FEM or power amplifier (PA) module (N7520) for spreading the soldering paste to the component. Must be used together with the ST-40 stencil.
RM-135 Service Tools and Service Concepts Nokia Customer Care SS-62 Generic flash adapter base for BB5 • generic base for flash adapters and couplers • SS-62 equipped with a clip interlock system • provides standardised interface towards Control Unit • provides RF connection using galvanic connector or coupler • multiplexing between USB and FBUS media, controlled by VUSB SS-93 Opening tool SS-93 is used for opening JAE connectors.
RM-135 Service Tools and Service Concepts Nokia Customer Care SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. Cables The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-135, refer to various concepts. CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC.
RM-135 Service Tools and Service Concepts Nokia Customer Care CA-58RS RF tuning cable RF tuning cable for use with a flash adapter. CA-58RS RF cable extends adapter features to allow RF function tests and RF tuning in GSM bands.
RM-135 Service Tools and Service Concepts Nokia Customer Care XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.
RM-135 Service Tools and Service Concepts Nokia Customer Care Spare UI flex unit for MJ-93 Spare part for MJ-93. Service concepts POS (Point of Sale) flash concept Figure 27 POS flash concept Type Description Product specific tools BL-4B Battery Other tools FLS-5 POS flash dongle PC with Phoenix service software Cables DKE-2 Issue 1 USB connectivity cable COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care Flash concept with FPS-10 Figure 28 Basic flash concept with FPS-10 Type Description Product specific tools FS-23 Flash adapter Other tools FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-46 Interface adapter PC with Phoenix service software Cables XCS-4 Modular cable CA-35S Power cable USB cable Page 3 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care Flash concept with FLS-5 and SS-46 Figure 29 Flash concept with FLS-5 and SS-46 Type Description Product specific tools FS-23 Flash adapter Other tools ACF-8 Universal power supply (not shown in the concept picture) FLS-5 POS flash dongle SS-46 Interface adapter PC with Phoenix service software Cables CA-89DS Issue 1 Cable COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care CU-4 flash concept with FPS-10 Figure 30 CU-4 flash concept with FPS-10 Type Description Product specific tools FS-23 Flash adapter Other tools CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card PC with Phoenix service software Cables PCS-1 Power cable XCS-4 Modular cable Standard USB cable USB cable Page 3 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia.
RM-135 Service Tools and Service Concepts Nokia Customer Care Flash concept with FLS-5 and SS-62 Figure 31 Basic flash concept with FLS-5 and SS-62 Type Description Product specific tools FS-23 Flash adapter Other tools CU-4 Control unit FLS-5 POS flash dongle SS-62 Flash adapter base PC with Phoenix service software Cables CA-89DS Cable PCS-1 Power cable Standard USB cable USB cable Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care Flash concept with FLS-5 and module jig Figure 32 Flash concept with FLS-5 and module jig Type Description Product specific tools MJ-93 Module jig Other tools CU-4 Control unit FLS-5 POS flash dongle PC with Phoenix service software Cables CA-89DS Cable PCS-1 DC power cable USB cable Page 3 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care Module jig service concept Figure 33 Module jig service concept Type Description Phone specific tools MJ-93 Module jig Other tools CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SX-4 Smart card PC with Phoenix service software Measurement equipment Cables PCS-1 DC power cable XCS-4 Modular cable XRS-6 RF cable USB cable Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care Type Description GPIB control cable Service concept for RF testing and RF/BB tuning Figure 34 Service concept for RF testing and RF/BB tuning Type Description Product specific tools MJ-93 Module jig Other tools CU-4 Control unit PKD-1/PK-1 SW security device SX-4 Smart card Measurement equipment Smart card reader PC with Phoenix service software Cables DAU-9s MBUS cable PCS-1 DC power cable Page 3 –24 COMPANY CONFIDENTIAL Copy
RM-135 Service Tools and Service Concepts Nokia Customer Care Type XRS-6 Description RF cable GPIB control cable USB cable RF testing / BB tuning concept Figure 35 RF testing / BB tuning concept Type Description Product specific tools FS-23 Flash adapter SA-102 RF coupler Other tools CU-4 Control unit PKD-1/PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card Measurement equipment Smart card reader PC with Phoenix service software Issue 1 COMPANY CONFIDENTIAL Copyright © 200
RM-135 Service Tools and Service Concepts Nokia Customer Care Type Description Cables DAU-9s MBUS cable PCS-1 DC power cable XRS-6 RF cable USB cable RF/BB tuning and flashing with FPS-10 Figure 36 RF/BB tuning and flashing with FPS-10 Type Description Product specific tools MJ-93 Module jig Other tools CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SX-4 Smart card Measurement equipment PC with Phoenix service software Page 3 –26 COMPANY CONFIDENTIAL Copyrig
RM-135 Service Tools and Service Concepts Nokia Customer Care Type Description Cables PCS-1 DC power cable XCS-4 Modular cable XRS-6 RF cable USB cable RF/BB tuning and flashing with FLS-5 Figure 37 RF/BB tuning and flashing with FLS-5 Type Description Product specific tools MJ-93 Module jig Other tools CU-4 Control unit FLS-5 POS flash dongle PKD-1/PK-1 SW security device SX-4 Smart card Measurement equipment PC with Phoenix service software Issue 1 COMPANY CONFIDENTIAL Copyright ©
RM-135 Service Tools and Service Concepts Nokia Customer Care Type Description Smart card reader Cables CA-89DS Cable PCS-1 DC power cable XRS-6 RF cable USB cable Bluetooth test concept with SB-6 Figure 38 Bluetooth test concept with SB-6 Type Description Product specific tools FS-23 Flash adapter Other tools CU-4 Control unit PKD-1 SW Security device SS-62 Generic base adapter SB-6 BT test box ACP-8 Charger for SB-6 Cables PCS-1 Power cable DAU-9S Cable Page 3 –28 COMPANY CON
RM-135 Service Tools and Service Concepts Type PCS-1 Nokia Customer Care Description DC power cable Standard USB cable Connecting to flash adapter Prerequisites The picture shows the “close” position. Before connecting the phone to the FS-23 flash adapter, make sure that the locking mechanism is open like shown in the picture. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care Steps 1. Start the assembly straight from the top. 2. Press at top of the phone and hold it into position. Page 3 –30 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Service Tools and Service Concepts Nokia Customer Care 3. Close the locking mechanism while pressing the lever. The phone is now fixed on the FS-23 flash adapter. 4. To remove the phone, pull the lever to unlock the mechanism. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care RM-135 Service Tools and Service Concepts 5. Lift up the phone from the opposite side of the phone´s battery connector. Page 3 –32 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care 4 — BB Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care RM-135 BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 4 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Troubleshooting overview ....................................................................................................................................4–5 Dead or jammed device troubleshooting ............................................................................................................4–6 General power checking ........................................................................................
Nokia Customer Care RM-135 BB Troubleshooting and Manual Tuning Guide List of Figures Figure 39 Charging backup battery ................................................................................................................... 4–10 Figure 40 Discharging backup battery .............................................................................................................. 4–10 Figure 41 Take single trig measurement for the rise of the BSI signal. .............................................
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting overview For practical reasons, troubleshooting is divided into two sections; • Baseband troubleshooting, including camera, FM radio and Bluetooth. • RF troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Dead or jammed device troubleshooting Troubleshooting flow Page 4 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care General power checking Check the following voltages: Signal name Regulator Sleep Idle Nominal voltage Main user Notes Supply VIO External SMPS N2201 ON ON 1.82 Displays, I/Os VBACK AVILMA ON ON 2.6 Back-up battery VSIM2 AVILMA ON ON VDRAM External SMPS N2201 ON ON 1.82 SDRAM VAUX AVILMA OFF OFF 2.78 FM radio, ALS, MR sensor, displays VBAT5 VANA AVILMA ON ON 2.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Clocking troubleshooting Troubleshooting flow Page 4 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Charging troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Backup battery troubleshooting Verify that the backup battery is empty (U<1V). Switch the phone on. Measure voltage of the battery when the main battery is connected to the phone and the phone is switched on. Wait a few minutes and monitor that the backup battery voltage rises. Switch off the phone, disconnect the main battery and monitor that the voltage of the backup battery decreases.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Flash programming fault troubleshooting Part 1 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care RM-135 BB Troubleshooting and Manual Tuning Guide Part 2 Figure 41 Take single trig measurement for the rise of the BSI signal. Page 4 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Combo memory troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care MicroSD card troubleshooting Troubleshooting flow Page 4 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care USB interface troubleshooting Troubleshooting flow Page 4 –16 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 42 USB connector Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care SIM card troubleshooting Troubleshooting flow Page 4 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care MR sensor troubleshooting Troubleshooting flow Page 4 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Keyboard troubleshooting Context There are two possible failure modes in the keyboard module: • One or more keys can be stuck, so that the key does not react when a keydome is pressed. This kind of failure is caused by mechanical reasons (dirt, rust). • Malfunction of several keys at the same time; this happens when one or more rows or columns are failing (shortcut or open connection).
Nokia Customer Care RM-135 BB Troubleshooting and Manual Tuning Guide Troubleshooting flow Page 4 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Power key troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care RM-135 BB Troubleshooting and Manual Tuning Guide Vibra troubleshooting Troubleshooting flow Page 4 –24 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display module troubleshooting General instructions for display troubleshooting Context • The display is in a normal mode when the phone is in active use. • Displays are off when the phone is in the screen saver mode. Then power LED is active. • The operating modes of the display can be controlled with the help of Phoenix. Table 3 Display module troubleshooting cases Display blank There is no image on the display.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Steps 1. Verify with a working display that the fault is not on the display module itself. The display module cannot be repaired. 2. Check that the cellular engine is working normally. i To check the functionality, connect the phone to a docking station. ii StartPhoenix service software. iii Read the phone information to check that also the application engine is functioning normally (you should be able to read the APE ID). 3.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Backlights troubleshooting The phone has two illumination drivers. One of them provides the LED current for both displays and the media keys. Either main display or both cover UI display and media keys are illuminated. The other one provides a constant pre voltage for the EL foil high voltage driver. Both EL foil and high voltage regulator can’t repair separately because they are part of the UI PWB and glued on C-cover.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care EL foil backlight troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care LED driver troubleshooting LED driver troubleshooting part 1 Page 4 –30 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care LED driver troubleshooting part 2 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care Page 4 –32 RM-135 BB Troubleshooting and Manual Tuning Guide COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Power LED troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth and FM radio Introduction to Bluetooth/FM Radio troubleshooting There are two main Bluetooth problems that can occur: Problem Description Detachment of the BT antenna. This would most likely happen if the device has been dropped repeatedly to the ground. It could cause the BT antenna to become loose or partially detached from the PWB. A malfunction in the BT ASIC, BB ASICs or Phone’s BT SMD components.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth/FM Radio component layout Figure 44 Bluetooth and FM radio component layout Bluetooth settings for Phoenix Steps 1. Start Phoenix service software. 2. From the File menu, choose Open Product, and then choose the correct type designator from the Product list. 3. Place the phone to a flash adapter in the local mode. 4. Choose Testing→Bluetooth LOCALS . 5.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 45 BER test result Bluetooth self tests in Phoenix Steps 1. Start Phoenix service software. 2. ChooseFile→Scan Product. 3. Place the phone to a flash adapter. 4. From the Mode drop-down menu, set mode to Local. 5. Choose Testing→Self Tests. 6.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. To run the tests, click Start. Figure 46 Bluetooth self tests in Phoenix Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth troubleshooting Troubleshooting flow Page 4 –38 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care FM radio troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Audio troubleshooting Audio troubleshooting test instructions Single-ended external earpiece and differential internal earpiece outputs can be measured either with a single-ended or a differential probe. When measuring with a single-ended probe each output is measured against the ground. Internal handsfree output is measured using a current probe, if a special low-pass filter designed for measuring a digital amplifier is not available.
RM-135 BB Troubleshooting and Manual Tuning Guide Loop test Input terminal Output terminal External Mic to External Earpiece HS_MIC & GND HS_EAR_L & GND External Mic to Internal Earpiece HS_MIC & GND EarP & GND External Mic to Internal handsfree XMICP and GND Pad J2101 XMICN and GND Pad J2102 Internal Mic to External Earpiece B2100 OUT and GND HSEAR P, HSEAR N and GND Nokia Customer Care Path Input Output gain voltage voltage [dB] [mVp- [mVp-p] (fixed) p] Output DC level [V] Output curren
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 48 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. External output from AV Figure 49 Single-ended output waveform of the Ext_in_Ext_out loop. External output from AV (acoustic input) Page 4 –42 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 50 Single-ended output waveform of the HP_in_Ext_out loop. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal earpiece troubleshooting Troubleshooting flow Page 4 –44 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care IHF speakers troubleshooting Troubleshooting flow Page 4 –46 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External headset microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External headset earpiece troubleshooting Troubleshooting flow Page 4 –48 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Acoustics troubleshooting Introduction to acoustics troubleshooting Acoustics design ensures that the sound is detected correctly with a microphone and properly radiated to the outside of the device by speaker(s). The acoustics of the phone includes three basic systems: earpiece, Integrated Hands Free (IHF) and microphone. The sound reproduced from the earpiece readiates through a single hole on the front cover (A-cover).
Nokia Customer Care RM-135 BB Troubleshooting and Manual Tuning Guide Earpiece troubleshooting Troubleshooting flow Page 4 –50 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care IHF troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Microphone troubleshooting Troubleshooting flow Page 4 –52 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband manual tuning guide Certificate restoring for BB5 products Context This procedure is performed when the device certificate is corrupted for some reason. All tunings (RF & Baseband, UI) must be done after performing the certificate restoring procedure. The procedure for certificate restoring is the following: • Flash the phone with the latest available software using FPS-8 or FPS-10.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iii Choose the product manually from File→Open Product , and click OK. Wait for the phone type designator (e.g. “RM-1” ) to be displayed in the status bar. iv Go to Flashing→Firmware Update and wait until Phoenix reads the product data as shown in the following picture. Code must be chosen manually, it determines the correct flash files to be used.
RM-135 BB Troubleshooting and Manual Tuning Guide v Nokia Customer Care To continue, click Start. Progress bars and messages on the screen show actions during phone programming, please wait. Programming is completed when Flashing Completed message is displayed. The product type designator and MCU SW version are displayed in the status bar. vi Close the Firmware Update window and then choose File→Close Product . 2. Create a Request file.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iii To choose a location for the request file, click Browse. iv Name the file so that you can easily identify it, and click Open. The name of the file and its location are shown. v To create the Request file, click Start. vi When the file for certificate restore has been created, send it to Nokia as an e-mail attachment. 3. Restore certificate. For this procedure, you must supply +12 V to CU-4 from an external power supply.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iv From the Tools menu, choose Certificate Restore and select Process a response file in the Action pane. v To choose the location where response file is saved, click Browse. vi Click Open. The name of the file and the path where it is located are shown. vii To write the file to phone, click Start. Next actions After a successful rewrite, you must retune the phone completely by using Phoenix tuning functions.
RM-135 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Energy management calibration Prerequisites Energy Management (EM) calibration is performed to calibrate the setting (gain and offset) of AD converters in several channels (that is, battery voltage, BSI, battery current) to get an accurate AD conversion result. Hardware setup: • An external power supply is needed. • Supply 12V DC from an external power supply to CU-4 to power up the phone.
Nokia Customer Care 5 — RF troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 5 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care Table of Contents General RF troubleshooting ..................................................................................................................................5–5 Introduction to RF troubleshooting ................................................................................................................5–5 RF key components ....................................................................................................................
RM-135 RF troubleshooting Nokia Customer Care List of Figures Figure 51 RF key components - top ......................................................................................................................5–6 Figure 52 RF key components - bottom ...............................................................................................................5–7 Figure 53 General voltage checking test points..............................................................................................
RM-135 RF troubleshooting Nokia Customer Care General RF troubleshooting Introduction to RF troubleshooting Most RF semiconductors are static discharge sensitive ESD protection must be applied during repair (ground straps and ESD soldering irons).
RM-135 RF troubleshooting Nokia Customer Care RF key components Figure 51 RF key components - top Page 5 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care Figure 52 RF key components - bottom Non-replaceable RF components The following RF components cannot be replaced because of their location on the PWB: Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care General voltage checking Steps 1. Set up the main board in the module jig. The phone should be in local mode. 2. Check the following: # Signal name Test point Voltage (all bands) 1 VCTCXO supply R7501 2.5 V 2 AHNEUS supply from DC/DC conv C7590 3.2 V 3 FEM supply L7510 3.9 V 4 WCDMA PA supply from DC/DC conv C7543 0 V (1.3 V* when transmitting. Settings as in note below) Page 5 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia.
RM-135 RF troubleshooting # Nokia Customer Care Signal name Test point Voltage (all bands) 5 Vbat at WCDMA PA C7547 3.9 V 6 Supply input to DC/DC conv L7592 3.9 V * With these settings, the result should be 1.3 V. Figure 53 General voltage checking test points Phoenix self tests Context Always start the troubleshooting procedure by running the Phoenix self tests. If a test fails, please follow the diagram below.
RM-135 RF troubleshooting Nokia Customer Care Troubleshooting flow Receiver troubleshooting Introduction to receiver (RX) troubleshooting RX can be tested by making a phone call or in local mode. For the local mode testing, use Phoenix service software. Page 5 –10 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care The main RX troubleshooting measurement is RSSI reading. This test measures the signal strength of the received signal. For GSM RSSI measurements, see GSM RX chain activation for manual measurements / GSM RSSI measurement (page 5–16). For a similar test in WCDMA mode, see WCDMA RSSI measurement (page 5–19). VCTCXO troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care RX GSM850 troubleshooting Troubleshooting flow Page 5 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care RX GSM900 troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care RX GSM1800 troubleshooting Troubleshooting flow Page 5 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care RX GSM1900 troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care GSM RX chain activation for manual measurements/GSM RSSI measurement Prerequisites Make the following settings in Phoenix service software: Setting GSM850 GSM900 GSM1800 GSM1900 Phoenix Channel 190 37 700 661 Signal generator to antenna connector 881.66771MHz (67.71kHz offset) at -60dBm 942.46771MHz (67.71kHz offset) at -60dBm 1842.86771MHz (67.71kHz offset) at -60dBm 1960.06771MHz (67.71kHz offset) at -60dBm Steps 1.
RM-135 RF troubleshooting Nokia Customer Care WCDMA receiver troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care WCDMA RX chain activation for manual measurement Prerequisites Make the following settings in Phoenix service software: Setting WCDMA2100 Phoenix Channel 10700 Signal generator to antenna connector 2141.0 MHz Steps 1. Via Phoenix Testing menu, choose WCDMA/RX Control. 2. In the RX control window, make the following settings: 3. Click Start to activate the settings.
RM-135 RF troubleshooting Nokia Customer Care Figure 54 WCDMA RX generator settings WCDMA RSSI measurement Prerequisites WCDMA RX must be activated before RSSI can be measured. For instructions, please refer to WCDMA RX chain activation (page 5–18). Steps 1. From the Phoenix testing menu, select WCDMA→RX Power measurement 2. In the RX Power measurement window, select: • Mode: RSSI • Continuous mode 3. Click Start to perform the measurement.
RM-135 RF troubleshooting Nokia Customer Care Note: Never activate the GSM or WCDMA transmitter without a proper antenna load. Always connect a 50 Ω load to the RF connector (antenna, RF-measurement equipment or at least a 2 W dummy load); otherwise the GSM or WCDMA Power amplifier (PA) may be damaged. GSM transmitter troubleshooting Steps 1. Set the phone to local mode. 2. Activate RF controls in Phoenix (Testing→GSM→Rf Controls ). Use the following settings: 3. Check the basic TX parameters (i.e.
RM-135 RF troubleshooting Nokia Customer Care Figure 55 Typical readings 4. Change the power level (RF controls) and make sure the power reading follows accordingly. Next actions You can troubleshoot the GSM transmitter for each GSM band separately, one band at a time. If you want to troubleshoot GSM850, GSM1800 or GSM1900, change the band with the RF controls and set the communication analyser accordingly. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care TX 850/900 troubleshooting Troubleshooting flow Page 5 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care TX 1800/1900 troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care Checking antenna functionality Antenna overview The device has a main GSM+WCDMA antenna and a BT antenna. The main antenna has three pogopins (one feed and two GND contacts) and an antenna foil. The BT antenna consists of two pogopins and a BT antenna foil. Page 5 –24 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care Figure 56 Bluetooth and main antenna Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care Main antenna functionality The main GSM+WCDMA antenna is functioning normally when the feed and GND pogopins take proper contact to the PWB, and the antenna foil is visually intact in the antenna frame. The main antenna functionality must also be checked by measuring the transmitted power with RF coupler at GSM900 channel 124.
RM-135 RF troubleshooting Nokia Customer Care Figure 58 Phoenix WCDMA TX control window Note: Use the Start level option to set the TX power level. 4. Click Send to enable the settings and activate TX. If settings are changed (eg. new channel), you have to click RF Stop and Send again. 5. Use the CMU200 to check the WCDMA power. Figure 59 WCDMA power window Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care WCDMA transmitter troubleshooting flowchart Troubleshooting flow RF tunings Introduction to RF tunings Important: Only perform RF tunings if: Page 5 –28 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care • one or more of the RF components have been replaced • flash memory chip is replaced or corrupted. RF calibration is always performed with the help of a product-specific module jig, never with an RF coupler. Using an RF coupler in the calibration phase will cause a complete mistuning of the RF part. Important: After RF component replacements, always use autotuning. Manual tunings are only required in rare cases.
RM-135 RF troubleshooting Nokia Customer Care 2 To go to autotune, select Tuning (Alt-U) > Auto-Tune (Alt-A) from the menu. 3 Remember to set the correct attenuation values before autotuning. 4 To start autotuning, click the Tune button. System mode independent manual tunings RF channel filter calibration Context Rf channel filter calibration tunes the internal low pass filters of the RF ASIC, that limit the bandwidth of BB IQ signals.
RM-135 RF troubleshooting Nokia Customer Care Steps 1. From the Operating mode drop-down menu, set mode to Local. 2. Choose Tuning→PA Detection . 3. Click Tune. 4. Check that the detected PA manufacturers are corresponding to the actual chips on the board. 5. To end the procedure, click Close. GSM receiver tunings Rx calibration (GSM) Context Rx Calibration is used to find out the real gain values of the GSM Rx AGC system and tuning response of the AFC system (AFC D/A init value and AFC slope) Steps 1.
RM-135 RF troubleshooting Nokia Customer Care 5. Click Start. 6. Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Rx Calibration with band EGSM900 (step 1-3) pop-up window. Important: The calibration uses a non-modulated CW signal. Increase the signal generator level by cable attenuation and module jig probe attenuation. Page 5 –32 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care 7. To perform the tuning, click OK. 8. Check that the tuning values are within the limits specified in the following table: Table 7 RF tuning limits in Rx calibration Min Typ Max Unit GSM850 AFC Value (init) -200 -80..40 200 dB AFC slope 0 108..121 200 dB RSSI (AGC-0) 106 107..110 114 dB AFC Value (init) -200 -105..62 200 dB AFC slope 0 122 200 dB RSSI (AGC-0) 106 107...110 114 dB 105 105...109 114 dB 105 105...
RM-135 RF troubleshooting Nokia Customer Care 9. Click Next to continue with GSM1800 Rx tuning. Next actions Repeat steps 6 to 9for GSM1800 and GSM1900 Rx band filter response compensation (GSM) Prerequisites Rx calibration must be performed before the Rx band filter response compensation. Context On each GSM Rx band, there is a band filter in front of the RF ASIC front end. The amplitude ripple caused by these filters causes ripple to the RSSI measurement, and therefore calibration is needed.
RM-135 RF troubleshooting Nokia Customer Care 4. Select GSM900 band. 5. Choose Tuning→GSM→Rx Band Filter Response Compensation . 6. Select Tuning mode: manual 7. Click Start. 8. Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Rx Band Filter Response Compensation for EGSM900 pop-up window, step 1-3. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care 9. To perform tuning, click OK. 10. Go through all 9 frequencies. The following table will be shown: 11. Check that the tuning values are within the limits specified in the following table: Min Typ Max Unit Ch. 118/867.26771 MHz -6 -1 2 dB Ch. 128/869.26771 MHz -3 0 2 dB Ch. 140/871.66771 MHz -3 0 2 dB Ch. 172/878.06771 MHz -2 0 2 dB Ch. 190/881.66771 MHz -2 0 2 dB Ch. 217 / 887.06771 MHz -2 0 2 dB Ch. 241/891.
RM-135 RF troubleshooting Nokia Customer Care Min Typ Max Unit Ch. 37 / 942.46771 MHz -2 0 2 dB Ch. 90 / 953.06771 MHz -2 0 2 dB Ch. 114 / 957.86771 MHz -3 0 2 dB Ch. 124 / 959.86771 MHz -3 0 2 dB Ch. 136 / 962.26771 MHz -6 -1 2 dB Ch. 497 / 1802.26771 MHz -6 -1 3 dB Ch. 512 / 1805.26771 MHz -3 0 3 dB Ch. 535 / 1809.86771 MHz -3 0 3 dB Ch. 606 / 1824.06771 MHz -3 0 3 dB Ch. 700 / 1842.86771 MHz -3 0 3 dB Ch. 791 / 1861.06771 MHz -3 0 3 dB Ch.
RM-135 RF troubleshooting Nokia Customer Care Tx IQ tuning must be performed for all GSM bands. Steps 1. Start Phoenix service software. 2. From the Operating mode drop-down menu, set mode to Local. 3. Choose Tuning→GSM→Tx IQ Tuning . 4. Select Mode: Automatic. 5. Select Band: GSM900 and click Start. 6. Click Next to start GSM1800 band TX IQ tuning. 7. Click Next to start GSM1900 band TX IQ tuning. 8. ClickFinish and then Close.
RM-135 RF troubleshooting Nokia Customer Care Min Typ Max Unit I DC offset / Q DC offset -6 -4 6 % Ampl -1 0 1 dB Phase 85 90 95 ° I/Q DC -6 0.5 6 % Ampl -1 0 1 dB Phase 95 100 110 ° GSM1800/GSM1900 Tx power level tuning (GSM) Context Because of variations at the IC (Integrated Circuit) process and discrete component values, the actual transmitter RF gain of each phone is different. Tx power level tuning is used to find out mapping factors called 'power coefficients’.
RM-135 RF troubleshooting Nokia Customer Care 5. Click Start.l 6. Set the spectrum analyzer for power level tuning: Frequency Channel frequency: • 836.6 MHz GSM850 • 897.4MHz GSM900 • 1747.8MHz GSM1800 • 1880MHz GSM1900 Span 0 Hz Sweep time 2ms Trigger Video triggering (-10dBm) Resolution BW 3MHz Video BW 3MHz Reference level offset sum cable attenuation with module jig attenuation Reference level 33dBm A power meter with a peak power detector can be also used.
RM-135 RF troubleshooting 7. Nokia Customer Care Set the tuning targets according to the values in the table below GMSK 1 slot 2 slot 3 slot 850 32.5 dBm 32.0 dBm 30.5 dBm 900 32.5 dBm 32.0 dBm 30.5 dBm 1800 29.5 dBm 29.5 dBm 29.5 dBm 1900 29.5 dBm 29.5 dBm 29.5 dBm EDGE 1 slot 2 slot 3 slot 850 26,5dBm 26,5dBm 26,5dBm 900 26,5dBm 26,5dBm 26,5dBm 1800 25dBm 25dBm 25dBm 1900 25dBm 25dBm 25dBm WCDMA Band I 23.5 dBm 8.
RM-135 RF troubleshooting Nokia Customer Care Steps 1. For manual tuning, set mode to Local in the Operating Mode dropdown menu. 2. In the Tuning menu, choose WCDMA→Rx Calibration . 3. Click Start. 4. Select Band "WCDMA 2100". 5. Click Tune. 6. Setup the signal generator to correspond with the values on the, Rx Calibration pop-up window and click OK. Figure 62 Pop-up window for WCDMA2100 Page 5 –42 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care 7. Repeat step 6. for Middle and High channels. 8. Ensure Tuning Results are within limits specified in the table below: If values are OK, click Write to save the values. Band Min Typ Max Unit 2100 -6 1.5 to 3.5 6 dB Low Frequency -5 -0.7 to 4.0 5 High Frequency -5 -0.7 to 4.0 5 Rx chain Alternative steps • For sweep mode tuning, set Mode to Local in the Operating Mode dropdown menu. • In the Tuning menu, choose WCDMA→ Rx Calibration .
RM-135 RF troubleshooting Nokia Customer Care • Setup the signal generator to correspond with the values on the Rx Calibration pop-up window and click OK. Figure 63 Pop-up window for WCDMA2100 • Ensure Tuning Results are within limits specified in the table above: If values are OK, click Write to save the values to the phone. • Close the tuning window.
RM-135 RF troubleshooting Nokia Customer Care 5. Set up the spectrum analyzer in the following way: 6. After setting the spectrum analyzer, click OK. 7. Measure the power levels with a marker. Take the first measurement from 250 us after the trigger, the second after 750 us, the third after 1220 us and so on for every 500 us until the table is filled. Note: It must be possible to measure power levels down to –68 dBm. The measured power levels must be monotonously decreasing.
RM-135 RF troubleshooting Nokia Customer Care Page 5 –46 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care 8. Fill in the power level values (in dBm) to the Wide Range table. 9. In the Wide Range pane, click Calculate. 10. In the High Burst pane, click Tune. 11. Adjust the spectrum analyzer according to the following settings: Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 RF troubleshooting Nokia Customer Care 12. Measure the power levels with a marker. Take the first measurement from 250 us after the trigger, the second after 750 us, the third after 1220 us and so on for every 500 us until the table is filled. Figure 64 High burst measurement 13. In the High Burst pane, click Calculate. 14. Check that the calculated values are within the limits specified in the following table: Min Max C0-high -0.5 5 C1-high -50 50 C2-high 400 900 C0-mid -0.7 0.
RM-135 RF troubleshooting Nokia Customer Care Min Max Det-k 100 220 Det-b 0 150 15. To save the coefficients to the phone, click Write. 16. To close the Tx AGC & Power Detector window, click Close. 17. Choose Testing→WCDMA→ Tx Control. 18. Select the Algorithm mode tab. 19. Write the target power level 25 dBm to the Start level line and check the Max power limit check box (detector calibration check). 20. Setup the spectrum analyzer with the following settings: Center frequency: 1950.
RM-135 RF troubleshooting Nokia Customer Care Average: No Trigger: Free run 21. Click Send. 22. Measure the WCDMA output power. It should be around 21 dBm. 23. Click RF Stop and uncheck the Max power limit check box. 24. Repeat steps 19 to 23 for levels +19, +7, 0, -20 and –40 dBm. The measured output power may not differ more than +-2 dB from the requested value at level +19 dBm and no more than +-4 dB on lower levels. Remember to stop the RF before sending new data.
RM-135 RF troubleshooting Nokia Customer Care 3. From the Operating mode drop-down menu, set mode to Local. 4. Choose Tuning→WCDMA→Tx Band Response Calibration . 5. Click Start. The current values are shown in the Tuned Values pane. 6. Click Tune. 7. Connect the power meter to the terminal, and set it to Channel Mid frequency. 8. Read the values of slot 0 and slot 1 from the power meter and enter them to Middle power level fields in the Measured Power Levels pane.
RM-135 RF troubleshooting Nokia Customer Care Min Tx Freq Comp (the first and last value) -4 Max +4 17. To save the tuned values to the terminal, click Write. 18. Close the Tx Band Response Calibration window. Tx LO leakage (WCDMA) Context The purpose of Tx LO leakage tuning is to minimize the carrier leakage of the IQ-modulator which is caused by the DC offset voltages in the Tx IQ-signal lines and in the actual IQ modulator. The tuning improves WCDMA Tx AGC dynamics at low power levels.
Nokia Customer Care 6 — Camera Module Troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 6 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Table of Contents Introduction to camera module troubleshooting ..............................................................................................6–5 The effect of image taking conditions on image quality ...................................................................................6–6 Camera construction .................................................................................................................................
Nokia Customer Care RM-135 Camera Module Troubleshooting Figure 79 Front camera module cross section and assembly principle......................................................... 6–13 Figure 80 Effects of dust on optical path .......................................................................................................... 6–14 Figure 81 Image taken with clean protection window...................................................................................
RM-135 Camera Module Troubleshooting Nokia Customer Care Introduction to camera module troubleshooting Background, tools and terminology Faults or complaints in camera operation can be roughly categorised into three subgroups: 1 Camera is not functional at all; no image can be taken. 2 Images can be taken but there is nothing recognizable in them. 3 Images can be taken and they are recognizable but for some reason the quality of images is seriously degraded.
RM-135 Camera Module Troubleshooting Nokia Customer Care Sensitivity Camera module's sensitivity to light. In equivalent illumination conditions, a less sensitive camera needs a longer exposure time to gather enough light in forming a good image. Analogous to ISO speed in photographic film. Sharpness Good quality images are 'sharp' or 'crisp', meaning that image details are well visible in the picture.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 66 Sharpness of picture is worse in edges than in center Figure 67 Especially this type of images are affected much by lack of sharpness in edges / corners Geometrical distortion Camera lens will cause some amount of so called barrel distortion in images. In practice, this appears as bending of straight objects in edges of the image. See the two figures below for an example. This is normal behavior, do not change the camera module.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 68 Geometrical distortion Amount of light available In dim conditions camera runs out of sensitivity. Exposure time is long (especially in night mode) and the risk of getting shaken (= blurred) images grows. Image noise level grows. The maximum exposure time in night mode is ¼ seconds, so images need to be taken with extreme care and by supporting the phone when the amount of light reflected from the target is low.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 70 Near objects in image get skewed when shooting from a moving car Temperature High temperatures inside the mobile phone will cause more noise to appear in images, e.g. in +70 degrees of celsius the noise level may be very high, and it further grows if the conditions are dim. This is also normal to camera operation. This is normal behavior, do not change the camera module.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 72 Image which has been taken "against light". The actual object is dark. Flicker In some occasions a bright fluorescent light may cause flicker to be seen in the viewfinder and captured image. This phenomena may also result if pictures are taken indoors under mismatch of 50/60 Hz electricity network frequency. The frequency will be detected from operator country sign information.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 74 A lens reflection effect caused by sun shining above the scene Figure 75 A good picture taken indoors Figure 76 A good picture taken outdoors Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Camera construction This section describes the mechanical construction of both camera modules for getting a better understanding of the actual mechanical structure of each module.
RM-135 Camera Module Troubleshooting Nokia Customer Care The camera module uses socket type connecting. For versioning, laser marked serial numbering is used on the PWB. The main parts of the module are: • Lens unit including lens aperture. • Infrared filter; used to prevent infrared light from contaminating the image colors. The IR filter is glued to the EMI shielded camera body. • Camera body; made of conductive metallized plastic and attached to the PWB with glue.
RM-135 Camera Module Troubleshooting Nokia Customer Care When taking a white image, use uniformly lightened white paper or white wall. Another option is to use uniform light but in this case make sure that the camera image is not flickering when taking the test image. In case flickering occurs, try to reduce the illumination level. Use JPEG image format for analysing, and set the image quality parameter to ‘High Quality’.
RM-135 Camera Module Troubleshooting Nokia Customer Care 2 The photographed object is too close – the camera lens operates with distances from 40 cm to infinity. This is no cause to replace camera module. 3 User has tried to take pictures in too dark conditions, and images are blurred due to handshake or movement. This is no cause to replace camera module. 4 There is dirt between the protection window and camera lens. 5 The protection window is defective.
Nokia Customer Care RM-135 Camera Module Troubleshooting Image bit errors Bit errors are image defects caused by data transmission errors between the camera module and the phone baseband and/or errors inside the module. Usually bit errors can be easily detected in images, and they are best visible in full resolution images. A good practice is to use a uniform white test target when analysing these errors. The errors are clearly visible, colourful sharp dots or lines in camera images.
RM-135 Camera Module Troubleshooting Nokia Customer Care Camera viewfinder troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Bad camera image quality troubleshooting Troubleshooting flow Page 6 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Main (back) camera troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Camera baseband HW troubleshooting Troubleshooting flow Page 6 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Secondary (front) camera troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Camera baseband HW troubleshooting Troubleshooting flow Page 6 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Flash LED troubleshooting Introduction to flash LED troubleshooting A fault or complaint associated to LED flash operation can be roughly categorized into two subgroups: 1 Flash is not functional at all (no light output at all). 2 Images can be taken and they are recognizable but for some reason the quality of images is degraded. Examples of quality degradations: • Brightness is not sufficient. • Brightness is too much = overexposed.
RM-135 Camera Module Troubleshooting Nokia Customer Care Distance to the target (too close) There is no feedback in the flash system, which means that the light output is constant in every situation. This causes the images to overexposure, when shot from close distance. The flash LED is designed to work optimally between distances of 70 cm – 1.2 m. This is normal behaviour; do not change the flash module.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 86 Dark and noisy image Shaken (= blurred) images The traditional xenon flash has the advantage of stopping the movement. This is a result of an extremely short and intense light pulse, which makes it possible for a camera to use very short exposure time. Due to the weak output of the LED flash, the exposure time has to be actually increased in the viewfinder mode in total blackness, instead of shortening it.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 87 Shaken image Camera white balance failure and overexposure due to presence of ambient light Because the spectral output of the flash is known, the white balance and the exposure control of the camera work in optimal way with the flash in total blackness. This is why some of the pictures may fail (i.e.
RM-135 Camera Module Troubleshooting Nokia Customer Care Figure 88 Camera white balance failure and overexposure Colour difference between different modules There is some variation in the spectrum of the flash, which derives from the manufacturing process of the white LEDs. Because of this variation, there may be some variation in the colour of the images as well. This is normal behaviour; do not change the flash module.
RM-135 Camera Module Troubleshooting Nokia Customer Care Flash LED construction Figure 90 Mechanical construction and schematic of the flash LED module Analysing image quality Possible faults in image quality When checking for possible errors in the flash functionality, knowing what error is suspected, significantly helps the testing by narrowing down the number of possible test cases.
RM-135 Camera Module Troubleshooting Nokia Customer Care Steps 1. Take an image with the flash and monitor at same time whether the LED module flashes. Results If the LED flashes normally, the overall functionality of the module is OK. Testing image colours with flash Context With the help of this test you can check if the image colours are normal when using the flash. Steps 1. Take an image of a target, which contains something white in total blackness from less than 1 m range.
RM-135 Camera Module Troubleshooting Nokia Customer Care Camera flash LED troubleshooting Troubleshooting flow Page 6 –30 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Indicator LED troubleshooting Indicator LED construction Figure 91 Mechanical construction of the indicator LED Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Camera Module Troubleshooting Nokia Customer Care Camera indicator LED troubleshooting Troubleshooting flow Page 6 –32 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care 7 — System Module and User Interface Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
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RM-135 System Module and User Interface Nokia Customer Care Table of Contents Introduction............................................................................................................................................................7–7 Phone description .............................................................................................................................................7–7 Energy management................................................................................
Nokia Customer Care RM-135 System Module and User Interface Vibra circuitry ................................................................................................................................................. 7–34 AV connector................................................................................................................................................... 7–35 Baseband technical specifications.....................................................................................
RM-135 System Module and User Interface Nokia Customer Care Figure 111 MR sensor connection...................................................................................................................... 7–29 Figure 112 Audio block diagram........................................................................................................................ 7–31 Figure 113 Internal microphone circuitry...................................................................................................
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RM-135 System Module and User Interface Nokia Customer Care Introduction Phone description RAPIDO is the main digital baseband ASIC in the phone. It contains functionality for both WCDMA and GSM EDGE. AVILMA is mainly the audio ASIC in the phone and BETTY is basically the energy management controller for the phone. Bluetooth and FM radio are physically integrated in one single ASIC.
RM-135 System Module and User Interface Nokia Customer Care System module block diagram Page 7 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care Board and module connections Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care Energy management Battery and charging BL-4B battery The phone is powered by a BL-4B battery block. It provides a capacity of 700 mAh minimum and contains a BSI resistor for the battery identification. Its battery interface is based on blade type connector where the transceiver side has blades and the counter parts are on battery side.
RM-135 System Module and User Interface Nokia Customer Care Figure 94 Small (left) and wide (right) charger plugs Charging is controlled by energy management, and external components are needed to protect the baseband module against EMC, reverse polarity and transient frequency deviation. Backup battery When the main battery is not attached EM ASIC (N2200) goes in backup mode using back-up battery that supplies voltage to RTC in EM ASIC (N2200).
RM-135 System Module and User Interface Nokia Customer Care Power key and system power-up When the battery is placed in the phone the power key circuits are energized. When the power key is pressed, the system boots up (if an adequate battery voltage is present). Power down can be initiated by pressing the power key again (the system is powered down with the aid of SW). The power key is connected to EM ASIC N2200 (AVILMA) via PWRONX signal.
RM-135 System Module and User Interface Nokia Customer Care Power distribution Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care Clocking scheme In BB5, two main clocks are provided to the system: 38.4MHz RF clock produced by VCTCXO in RF section and 32.768kHz sleep clock produced by AVILMA with an external crystal. 32 k Sleep Clock is always powered on after startup. Sleep clock is used by RAPIDO for low-power operation. SMPS Clk is 2.4 MHz clock line from RAPIDO to BETTY. In deep sleep mode, when VCTCXO is off, this signal is set to '0'-state. BT Clk is 38.
RM-135 System Module and User Interface Nokia Customer Care Figure 96 Bluetooth interface The Bluetooth has a separate built in antenna and is powered by VBAT and the regulated voltage VIO. For audio applications the Bluetooth has a PCM data bus. In addition a UART (universal asynchronous receiver/ transmitter) is used for data communication and controls. FM radio The FM radio is physically integrated with the Bluetooth into one single module.
RM-135 System Module and User Interface Nokia Customer Care USB USB (Universal Serial Bus) provides a wired connectivity between a PC and peripheral devices. It is a differential serial bus. USB 2.0 is supported with full speed (12 Mbps). Hot swap is supported, which means that USB devices may be plugged in/out at any time. This phone is provided with a specific connector for mini USB. CBUS interface CBUS is a "main" system control bus in BB5.
RM-135 System Module and User Interface Nokia Customer Care Figure 97 SIM interface The EM ASIC handles the detection of the SIM card. The detection method is based in the BSI line. Because of the location of the SIM card, removing the battery causes a quick power down of the SIM IF. The EM ASIC SIM1 interface supports both 1.8 V and 3.0 V SIM cards. The SIM interface voltage is first 1.8 V when the SIM card is inserted, and if the card does not response to the ATR a 3 V interface voltage is used.
RM-135 System Module and User Interface Nokia Customer Care • VSD: 2.85 V (from level shifter) • VIO: 1.8 V (from AVILMA) The µSD card door state is detected by a detect switch. When the door is open, the uSD card is powered off. Hot swap is supported, which means that the card may be plugged in/out at any time, without removing the battery. Camera concept Cameras The device has two integrated digital cameras. The main camera is meant for high quality still imaging and video capture.
RM-135 System Module and User Interface Nokia Customer Care Figure 99 Main camera image orientation Secondary camera characteristics Sensor type CMOS Sensor photo detectors (effective) 384x320 F number/Aperture 2.8 Focus range 25cm -> 1m Still image resolutions 320x240 Still images format EXIF (.jpg) Video resolutions 352x288, 176x144 or 128x96 Video clip length 30sec short mode or 1 hour free mode Video file format 3GPP, (*.3gp) White Balance Automatic Colours 16.
RM-135 System Module and User Interface Nokia Customer Care Figure 100 Secondary camera mechanical outline Camera flash The device back camera has a camera flash module located directly beside the camera, providing better lighting conditions in darker environments. The indicator LED close to the flash module is used as an indicator light for certain use cases. The camera flash is a single die, ultra compact light sources. Therefore the LED does not include lens.
RM-135 System Module and User Interface Nokia Customer Care Hardware accelerator The STV0984N is an ultra low power mobile imaging digital signal processor which supports SMIA CMOS color image sensors up to 2 Megapixel resolution. It performs all the required data processing to deliver good quality in view finder, still and movie color images. The STV0984N performs high quality color processing on images, achieving JPEG compression if requested by Rapido.
RM-135 System Module and User Interface Nokia Customer Care Figure 102 Camera overview User interface Display module This phone has two displays: • Main display: Active TFT QVGA display supports up to 16,777,216 colors (320 x 240 pixels, 2.2 inches) • Cover UI display: Active TFT display supports up to 262,144 colors (128 x 160 pixels, 1.36 inches) Both displays are connected to Rapido MeSSI interface. That means they are using the same multiplexed MeSSI interface and it has dedicated CSX and TE signals.
RM-135 System Module and User Interface Nokia Customer Care Figure 103 Display overview Main display characteristics Item Specification Active Area Resolution 240x320 (166ppi) Interface MeSSI-8/16 with 8 bit data IF Number of Colors 24bit (normal mode) 3bit (partial mode) Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care Item Specification Size 41,8mm x 59,4mm x 2mm Illumination 2x2 white LEDs 230 mcd Viewing Angle 3,6,9,12 o’clock Technology AM-LCD Figure 104 Main display mechanical outline Cover UI display characteristics Item Active Area Resolution Specification 160x128 (dot pitch 0,168 x 0,168mm) Interface MeSSI-8/16 with 8 bit data IF Number of Colors 18bit Normal 3bit Partial Size 26,7mm x 36,6mm x 1,8mm Illumination 2 white LEDs in serie
RM-135 System Module and User Interface Nokia Customer Care Figure 105 Cover UI display mechanical outline Keyboard and other keys The keyboard interface of RAPIDO supports 8x8 keyboard matrix. In this phone only a subset of 5 cols and 6 rows are used. The keyboard is part of the UI PWB and the side keys are placed on the engine PWB. All keys are connected to same key matrix made by the RAPIDO GENIOs apart from cover UI keys (music keys). They are connected to RAPIDO separately without any matrix.
RM-135 System Module and User Interface Nokia Customer Care Figure 107 Keyboard layout Table 9 UI and side keys Col 0 Col 1 Col 2 Col 3 Col 4 Row 0 S1004/Up (*) S1003/Left (*) S1002/R-Soft (*) S1001/Pen (*) S1000/Appl (*) Row 1 S1009/Down (*) S1008/Right (*) S1007/End (*) S1006/Clear (*) S1005/Select (*) Row 2 S1014/L-Soft (*) S1013/Molt (*) S1012/1 (*) S1011/6 (*) S1010/8 (*) Row 3 S1018/Send (*) S1017/5 (*) S1016/7 (*) S1015/# (*) Row 4 S2401/Vol+ (**) S2402/Vol- (**) S10
RM-135 System Module and User Interface Nokia Customer Care Table 10 Cover UI keys GENIO 38 GND S1000/REW GENIO 39 S1001/Play GENIO 40 S1002/FF Backlight and illumination Display and cover UI key illumination Phone illumination diagram for both displays and cover keys is shown in figure below. The external regulator is controlled by Betty. It drives either the main display or both cover UI display and cover UI LEDs at the same time. This depends on the GENIO28 state, controlled by Rapido.
RM-135 System Module and User Interface Nokia Customer Care Figure 109 High voltage regulator circuit Power LED In order to save current and increase the standby time, the phone provides an extra power saving mode where both displays will be switched off after a certain time of user inactivity. A low frequently blinking LED will indicate, that the phone is still alive (no empty battery). The LED is located in the lid part adjacent to the cover UI display.
RM-135 System Module and User Interface Nokia Customer Care Figure 110 Power LED high side driver MR sensor MR sensor is used to monitor the position of the upper block in fold construction. MR sensor detects the fold position. There is a magnet in fold mechanics under the display module and when the fold is closed MR sensor is in magnetic field. Figure 111 MR sensor connection Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care ASICs RAPIDO ASIC Rapido ASIC is a 3G Radio Application Processor. RAM memory is integrated into Rapido.
RM-135 System Module and User Interface Nokia Customer Care Audio concept Audio HW architecture The functional core of the audio hardware is built around two ASICs: Rapido engine ASIC and the mixed signal ASIC AVilma. AVilma provides an interface for the transducers and the accessory connector. Because audio amplifiers are also integrated into the ASIC, the only discrete electronics components needed for audio paths are audio filtering components and EMC/ESD components.
RM-135 System Module and User Interface Nokia Customer Care Figure 113 Internal microphone circuitry External microphone Galvanic accessories are connected to the AV connector. Accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. External microphone circuitry is biased by Vilma ASIC MicB2 bias voltage output.
RM-135 System Module and User Interface Nokia Customer Care Figure 115 Internal earpiece circuitry (engine side) Figure 116 Internal earpiece circuitry (lid side) Internal speaker The internal speaker is used for Internal HandsFree (IHF) call mode, video call, ringing tones, FM radio and music listening. A dynamic 15x11 mm speaker is connected to EM ASIC’s (N2200) outputs HFSpP and HFSpN. The IHF amplifier integrated in N2200 is a Digital Pulse Modulated Amplifier (DPMA).
RM-135 System Module and User Interface Nokia Customer Care Figure 117 Internal speaker circuitry External earpiece Galvanic accessories are connected to the AV connector. Accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. The Avilma ASIC provides two output channels in either single-ended or differential format.
RM-135 System Module and User Interface Nokia Customer Care Figure 119 Vibra circuitry AV connector The AV connector consists of single ended mono or stereo audio output and mono audio input. The handsfree driver in Avilma is meant for the headset. Table 11 AV interface electrical characteristics Signal name Function/ Parameter Min Typ Max Unit Notes HSMIC HS mic audio input - - 1.3 Vpp V Max. negative level 0.
RM-135 System Module and User Interface Nokia Customer Care SIM IF connections Pin Signal I/O Engine connection Notes C1 VSIM Out EM ASIC N2200 VSIM1 Supply voltage to SIM card, 1.8V or 3.0V.
RM-135 System Module and User Interface Nokia Customer Care Internal interfaces Name of Connection Connector reference Module IHF speaker connector J2101, J2102 Engine assembly Microphone connector B2100 Engine assembly BTB connector (Engine side) X2401 Engine assembly BTB connector (UI side) X1000 UI PWB BTB connector (Engine side) X2500 Engine assembly BTB connector (Camera side) X1001 Camera PWB Main camera connector X1000 Vibra connector X1002 Coax connector (Engine side) X24
RM-135 System Module and User Interface Nokia Customer Care RF description Block diagram Figure 121 RF block diagram using RF ASIC N7505 The RF block diagram uses RF ASIC N7505 that performs the RF back-end functions of receive and transmit function of the cellular transceiver. Receiver (RX) An analogue signal is received by the phone's antenna. The signal is converted to a digital signal and is then transferred further to the baseband (eg. to the earpiece).
RM-135 System Module and User Interface Nokia Customer Care Transmitter (TX) The digital baseband signal (eg. from the microphone) is converted to an analogue signal, which is then amplified and transmitted from the antenna. The frequency of this signal can be tuned to match the bandwidth of the system in use (eg. GSM900). The transmitter functions are implemented in the RF ASIC. Even though the GSM and WCDMA signals pass different components, the principles of the transmission is the same.
Nokia Customer Care RM-135 System Module and User Interface Frequency mappings GSM850 frequencies Page 7 –40 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care EGSM900 frequencies Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
Nokia Customer Care RM-135 System Module and User Interface GSM1800 frequencies Page 7 –42 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care GSM1900 frequencies Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care WCDMA 2100 Rx frequencies Page 7 –44 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 System Module and User Interface Nokia Customer Care WCDMA 2100 Tx frequencies Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
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Nokia Customer Care Glossary Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Glossary Nokia Customer Care (This page left intentionally blank.) Page Glossary–2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
RM-135 Glossary Nokia Customer Care A/D-converter Analog-to-digital converter ACI Accessory Control Interface ADC Analog-to-digital converter ADSP Application DPS (expected to run high level tasks) AGC Automatic gain control (maintains volume) ALS Ambient light sensor AMSL After Market Service Leader ARM Advanced RISC Machines ARPU Average revenue per user (per month or per year) ASIC Application Specific Integrated Circuit ASIP Application Specific Interface Protector B2B Board to
RM-135 Glossary Nokia Customer Care DPLL Digital Phase Locked Loop DSP Digital Signal Processor DtoS Differential to Single ended EDGE Enhanced data rates for global/GSM evaluation EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FCI Functional cover interface FPS Flash Programming Tool FR Full rate FSTN Film compensated super twisted nematic GND Ground, conductive mass GPIB General-purpose inter
RM-135 Glossary Nokia Customer Care LPRF Low Power Radio Frequency MCU Micro Controller Unit (microprocessor) MCU Multiport control unit MIC, mic Microphone MIDP Mobile Information Device Profile MIN Mobile identification number MIPS Million instructions per second MMC Multimedia card MMS Multimedia messaging service NTC Negative temperature coefficient, temperature sensitive resistor used as a temperature sensor OMA Object management architechture OMAP Operations, maintenance, and
RM-135 Glossary Nokia Customer Care SARAM Single Access RAM SAW filter Surface Acoustic Wave filter SDRAM Synchronous Dynamic Random Access Memory SID Security ID SIM Subscriber Identity Module SMPS Switched Mode Power Supply SNR Signal-to-noice ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber/Wallet Identification Module TCXO Temperature controlled Oscillator Tiku Finnish for Chip, Successor of the UP