Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR 13.Jul.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-133 RM-132 Transceiver characteristics: Band: - RM-133: Dual Mode WCDMA2100/EGSM 850/900/1800/1900MHz - RM-132: Quadband EDGE GSM phone for 850/900/1800/1900MHz Camera: 3.2 Megapixel (2048x1536 pixels) with 20x digital zoom Display: QVGA color TFT display with 262.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR 13.Jul.2006 CONFIDENTIAL TABLE OF CONTENTS Page 1. INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. COMPONENT OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION 12 10. ASSEMBLY INSTRUCTION 20 11.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR 13.Jul.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 5. COMPONENT OVERVIEW Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 6. SPARE PARTS LIST NOL is the database where you can find the latest corresponding Service Bulletins (spare parts, SWAP units and service tools). This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (36) Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 13.Jul.2006 CONFIDENTIAL Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit (V2) For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
Page 11 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 9. DISASSEMBLY INSTRUCTION 2. Cover the window with a protective film. 1. Needed tools: a Torx Plus size 6 screwdriver, metal tweezers, a DC plug, the SS-93 opening tool, a dental pick and the SRT-6. 3. Unlock and open the SLIDE COVER ASSEMBLY. 4. Cover the CAMERA WINDOW with a protective film. 5.
Page 13 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 7. Do the same on the other side. 8. Slide the SRT-6 along the marked edges to unlock the snaps. 9. Do the same on the other side. 10. Lift the A-COVER a bit and unlock its top side from the BCOVER with the SS-93. 11. Remember to protect the inner side of the window with a protective film. 12. Unlock and remove the KEYMAT.
Page 14 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13. Carefully unlock and remove the DISPLAY SHIELD by using the dental tool. 14. Cover the DISPLAY with a protective film. 15. Gently lift out the DISPLAY with the SS-93 from the UI FRAME… 16. …and disconnect it from the ENGINE MODULE. 17. Open the FRONT CAMERA connector. 18. Remove the FRONT CAMERA from the UI-FRAME. Service Manual N73-1 RM-133 / N73-5 RM-133 13.Jul.
Page 15 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 19. The CAMERA BOOT can now be separated from the FRONT CAMERA. 20. Carefully open the UI MODULE connector taking special care to the surrounding components. 21. Undo the screws in the order shown. 22. Remove the screws and discard them. 23. The UI FRAME is attached with two snaps to the B-COVER. 24. Unlock the UI FRAME with the SS-93.
Page 16 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 25. Open the SD DOOR but do not remove it yet. 26. Lift the UI FRAME a bit and unsnap the LIGHT GUIDE. 27. Now remove the SD DOOR. 28. Remove the UI FRAME with the UI MODULE from the B-COVER. 29. Take special care to the BASEBAND GASKET. 30. Open the snap if it snapped back and remove the LIGHT GUIDE.
Page 17 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 31. Place the UI MODULE over the JOYSTICK HAT and carefully lever out the MODULE from the UI FRAME with SS-93. 13.Jul.2006 32. Move the UI MODULE to the primary position and then remove the UI MODULE by using the SS-93 as a support. 33. Gently, unlock the BASEBAND GASKET as shown and remove 34. Replace the EARPIECE when necessary.
Page 18 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 37. ... and remove it as shown taking care to all spring contacts. 38. Unlock the ANTENNA MODULE ASSEMBLY with the SS-93 ... 39. ... and remove it from the B-COVER. 40. Lift the IHF SPEAKER from its housing and remove it easily. 41. Gently push down the FLASH LED from the ANTENNA MOULDING. 42. Remove the GASKET IHF HOUSING.
Page 19 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 43. Remove the IHF SPEAKER 2 remember to remove whole IHF 44. Remove the MICROPHONE with the dental pick. GASKET 2 residues. 45. Use the DC plug to release the DC-JACK. 46. The DC-JACK drops out easily when turning the B-COVER. 47. The disassembly procedure is now finished. Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation.
Page 20 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 10. ASSEMBLY INSTRUCTION 1. Needed tools: a Torque driver, a Torx size 6 plus bit, metal tweezers and the SS-93 opening tool. 2. Insert the MICROPHONE exactly as shown, avoid bending the spring contacts. 3. Take a special attention to the right position of the spring contacts 4. to avoid short-circuit or malfunction of the MICROPHONE.. 5.
Page 21 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 7. Ensure the correct position of the new IHF GASKET 2. 8. Place the IHF SPEAKER 2 into the B-COVER and press it lightly to stick it on correctly. 9. Position the GASKET IHF HOUSING onto its place paying attention to the spring contacts of the IHF SPEAKER. 10. Place the FLASH LED into its socket and secure it carefully with the SS-93. 11.
Page 22 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 13. Insert the IHF SPEAKER paying attention to its spring contacts. 14. Insert the ENGINE MODULE under the shown angle. 15. Pay special attention to the SWITCHES when inserting the ENGINE MODULE into the B-COVER. 16. Secure the ENGINE MODULE. 17. Clean the camera window. 18. and the MAIN CAMERA with compressed air.
Page 23 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 19. Insert the MAIN CAMERA into its housing... 20. ...and carefully close the connector. 21. Place the BASEBAND GASKET on the IU FRAME and secure it as shown. 22. Place the EARPIECE with a new EARPIECE ADHESIVE into its frame, avoid bending the spring contacts. 23. Ensure the correct position of the CAMERA BOOT when putting it onto the FRONT CAMERA. 24.
Page 24 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25. Position the UI MODULE onto the UI FRAME and slightly press on the JOYSTICK HAT to ensure that it is glued. 13.Jul.2006 26. Check the right positioning of the UI MODULE. 27. Place the LIGHT GUIDE over the UI MODULE and carefully fit 28. Put the UI FRAME into the B-COVER and press it into place. it to the UI FRAME. 29. Gently, close the connectors.
Page 25 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 31. Set the torque driver to the torque of 25 Newton centimeter. 32. To avoid damaging the plastic threads, first turn the screws slightly left to engage the thread and then tighten them lightly. 33. Tighten the screws to the correct torque in the order shown. 34. Set the torque driver to the torque of 28 Newton centimeter. 35.
Page 26 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 37. ... and place it carefully onto the UI FRAME. 38. After removal of the plastic film check the surface of the DISPLAY for cleanliness. 39. Fit the DISPLAY SHIELD to the UI FRAME. 40. Insert the SD DOOR but do not close it yet. 41. Put the KEYMAT into the A-COVER. 42. Check the window for cleanliness ...
Page 27 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 43. ... and fit the A-COVER to the B-COVER. 44. Now, close the SD DOOR. 45. Fit the SLIDE COVER ASSEMBLY 46. Finally, check the functionality of the keys and ensure that there are no gaps between the covers. Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 28 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 11. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 29 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 12. QUICK TROUBLE SHOOTER - MAIN OVERVIEW Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 30 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 13. QUICK TROUBLE SHOOTER - ZOOMS PART 1 1.1 POWER (4) 2.1 CHARGING (4) 3.1 NO SERVICE (2) 4.1 SIM (1) Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 31 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 14. QUICK TROUBLE SHOOTER - ZOOMS PART 2 5.1 IHF SPEAKER/2 (4) 6.1 KEYMAT (4) 7.1 JOYSTICK (3) 8.1 DISPLAY (3) Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 32 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 15. QUICK TROUBLE SHOOTER - ZOOMS PART 3 9.1 MICROPHONE (2) 10.1 EARPIECE (2) 11.1 LEDs (3) 12.1 VOLUME KEY (2) Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 33 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 16. QUICK TROUBLE SHOOTER - ZOOMS PART 4 13.1 SLIDE DETECT (3) 14.1 CAMERA KEY (2) 15.1 CAMERA MODE KEY (2) 16.1 FRONT CAMERA (3) Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 34 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13.Jul.2006 17. QUICK TROUBLE SHOOTER - ZOOMS PART 5 17.1 MAIN CAMERA (3) 18.1 SD CARD READER (3) 19.1 FLASH LED (2) Service Manual N73-1 RM-133 / N73-5 RM-133 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 35 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 13.Jul.2006 CONFIDENTIAL 18. GONOGO TEST To test the Camera, Bluetooth and IRDA functionality refer to the phone User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 36 (36) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 13.Jul.2006 CONFIDENTIAL 19. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual N73-1 RM-133 / N73-5 RM-133 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.
