Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR 28.Jul.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-67 Transceiver characteristics: DUAL MODE: Tri-band phone for GSM 900/1800/1900MHz and WCDMA 2100 CAMERA: - 2 Megapixel camera (1600 x 1200 pixels) with up to 20x digital zoom - VGA camera (640 x 480 pixels) with 2x digital zoom DISPLAY: Main: Active matrix 2.4” QVGA color display with 262.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR 28.Jul.2006 CONFIDENTIAL TABLE OF CONTENTS . 2. 3. 4. 5. 6. 7. 8. 9. 0. . 2. 3. 4. 5. 6. 7. 8.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to service NOKIA products. This Service Manual must be used only by authorized NOKIA service suppliers. The content of it is confidential. Please note that NOKIA also provides other guidance documents (e.g. Service Bulletins) for service suppliers.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 2. GENERAL REPAIR INFORMATION This section provides useful repair information how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • • Make sure your testing equipment is functioning properly before beginning repair work. To familiarize yourself with the NOKIA product read the tutorials or user’s guide on www.nokia.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR 28.Jul.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are other instructions and data, which must be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 5. SPARE PARTS OVERVIEW Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 6. SPARE PARTS LIST NOL is the database where you can find the latest corresponding Service Bulletins (spare parts, SWAP units and service tools). This will ensure that you are using up-to-date order codes only. Therefore, Service Bulletins have to be checked from NOL on daily basis. Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation.
Page CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support (34) Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 RJ-99 Soldering Jig SS-15 Camera Removal Tool (recommended) Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual N71 RM-67 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 9. DISASSEMBLY INSTRUCTION Dental tool Metal tweezers SRT-6 Slotted screwdriver SS-15 1. Needed tools. DC-Plug SS-51 Camera removal tool Torx Plus® size 5 screwdriver 2. Unlock the BATTERY COVER. 3. Remove the BATTERY COVER with the BATTERY. 4. Separate the parts from each other. 5.
Page 13 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 9. Carefully remove the A-COVER. 10. Unscrew the four, Torx Plus® size 5 SCREWS in the order shown. 11. Open the FLEX connector. 12. Open the LCD connector. 13. Open the unit and unlock the snap of the B-COVER ASSY. 14. Then unlock the SHIELD LID ASSY by using a dental tool. Do the same on both sides. 15.
Page 14 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 17. Lift the LCD a bit by using the SRT-6 and remove it from its mounting. 18. Lift the LR LID PWB and the CAMERA as shown and remove the modules carefully. 19. Take care to the secure pin when removing the LID PWB. 20. Open the CAMERA MAIN ASSY connector. 21. Place the SS-51 over the VGA CAMERA MODULE as shown and press together the blades of the SS-51.
Page 15 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support DJK/MGR CONFIDENTIAL 25. Gently, open a bit the B-COVER on the shown side. 26. In the following step, release the shown clip. 27. Place the SRT-6 between the B-COVER and the LID CENTER FRAME and release the last two snaps. 28. Now, the B-COVER can be removed. 29. Protect the LCD with a film and remove it from the LID CENTER FRAME. 30. Push the EARPIECE out of its guidance. 31. Remove the MAGNET. 32.
Page 16 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 33. The HINGE is fixed in the C-COVER. 34. Use the SS-15 as a support when removing the HINGE. Position the HINGE exactly over the recess. 35. Use a Torx driver to push out the HINGE. Take special care to the FLEX. 36. Now, the HINGE can be removed. Please note: This part must not be reused. 37. Push up the BUSHING with a screwdriver. 38.
Page 17 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support DJK/MGR CONFIDENTIAL 41. Place the SRT-6 between the C-COVER and the D-COVER as shown and lift the C-COVER a bit. Do not slide the SRT-6 along the edge. 42. Now, unlock the C-COVER. 43. Open the FLEX connector carefully. 44. Unscrew the Torx Plus® size 5 SCREW. 45. Remove the SHIELD KEY. 46. Remove the KEYMAT MENU. 47. Gently, remove the MENU KEY SURROUNDING ASSY.
Page 18 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support DJK/MGR CONFIDENTIAL 49. Fit the SRT-6 between the C-COVER SLIDE SURROUND and the C-COVER and unlock the C-COVER SLIDE SURROUND. 50. Remove the KEYMAT assembly. 51. Separate the KEYMAT from the C-COVER SLIDE SURROUND. 52. Unlock the C-COVER SLIDE ASSY. 53. And remove it from the D-COVER. 54. Unscrew the Torx Plus® size 5 SCREW. 55.
Page 19 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 57. Unlock the IHF SHIELD on the shown side... 58. ...and lift it from the D-Cover. Do not bend the IHF SHIELD. 59. Remove the D-COVER IHF LID. 60. Use a slotted screwdriver to remove the IHF SPEAKER. 61. Carefully, disconnect LZ BT MODULE from the ENGINE BOARD. 62. Remove the CENTER SHIELD paying attention to the Battery Connector. 63.
Page 20 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 10. ASSEMBLY INSTRUCTION SRT-6 SS-51 Camera removal tool Metal tweezers Torx Plus® size 5 bit DC-Plug 2mm Torque driver 1. Needed tools. 2. Insert the MICROPHONE. Avoid bending the spring contacts. 3. Use the DC-Plug to position the DC-JACK. 4. Place the CENTER SHIELD on the ENGINE BOARD. 5. Connect the LZ BT MODULE. 6.
Page 21 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 9. Position the IHF SHIELD exactly between D-COVER and the DCOVER IHF LID as shown. 10. Very carefully, fix it into place. Do not bend the IHF SHIELD. 11. Assemble the SD DOOR (only when using a new D-COVER). 12. Press the SD DOOR into place. 13. Check the right position of the IR WINDOW. 14. Open the SD DOOR and place the ENGINE BOARD into the DCOVER.
Page 22 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 17. Fix the KEYMAT into the C-COVER SLIDE SURROUND. 18. Insert the KEYMAT assembly as shown. 19. Secure the KEYMAT assembly by pressing it into place. 20. Fit the SHIELD KEY. 21. To prevent damaging the plastic thread, turn the SCREW slightly left first. Then tighten it with a torque setting of 17Ncm. 22. Fit the MENU KEYMAT. 23.
Page 23 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 25. Fit the C-COVER into the D-COVER and check the correct position of the FLEX. 26. Be sure that the surface of the C-COVER is clean. Fit the new MENU KEY SURROUND ASSY. 27. Press the parts together. 28. To prevent damaging the plastic threads, turn the SCREWS slightly left first. Then tighten them in the shown order with a torque setting of 17Ncm. 29.
Page 24 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 33. First insert the new HINGE and then gently, open the device Ensure the correct position of. 34. Push the HINGE into place. 35. Fit the HINGE COVERS. 36. Insert the MAGNET. 37. Place the LCD onto the LID CENTER FRAME. 38. Position the CAMERA MAIN ASSY on the LR LID PWB and close the CAMERA connector. 39.
Page 25 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support DJK/MGR CONFIDENTIAL 41. Place the LR LID PWB onto the LID CENTER FRAME and check the position of the CAMERA MAIN ASSY. 42. Fit the LCD into its place. 43. Close the LCD connector. 44. Remove the protective film. 45. Fit the SHIELD LID ASSY into the LID CENTER FRAME. Take special care to the grounding springs. 46. Close all snaps. 47.
Page 26 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 49. Close the FLEX connector. 50. Remove the protective film. 51. Fit the B-COVER ASSY carefully paying attention to the guides of the B-COVER. 52. Press together the B-COVER and the LID CENTER FRAME. 53. Close the snaps on the both sides of the upper block. 54. Fit the A-COVER ASSY. Start at the shown side. 55. Close the A-COVER. 56.
Page 27 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 11. COMPONENT OVERVIEW Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 28 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 12. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 29 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 13. QUICK TROUBLE SHOOTER PART 1 Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 30 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 14. QUICK TROUBLE SHOOTER PART 2 Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 31 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 15. QUICK TROUBLE SHOOTER PART 3 Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 32 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR CONFIDENTIAL 28.Jul.2006 16. QUICK TROUBLE SHOOTER PART 4 Service Manual N71 RM-67 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 33 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR 28.Jul.2006 CONFIDENTIAL 17. GONOGO TEST To test the Camera, Bluetooth and IRDA functionality refer to the N71 User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 34 (34) CMO Operations & Logistics Training & Vendor Development Multimedia Creation & Support Approved 3.0 DJK/MGR 28.Jul.2006 CONFIDENTIAL 18. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual N71 RM-67 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.
