Nokia Customer Care NEM-4 Series Transceivers 4 - Service Tools Issue 2 09/2004 Copyright © 2004 Nokia Corporation Company Confidential
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation Table of Contents Page No JBV-1 Docking Station and MJF-26 Adapter................................................................ 3 MJS-80 Module Jig........................................................................................................ 4 RJ-10 Soldering Jig........................................................................................................ 5 LRK-2 / 3 LGA component rework kits 1 & 2 ...........
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools JBV-1 Docking Station and MJF-26 Adapter The JBV-1 Docking Station has been designed for calibration and software update use. The MJF-26 Docking Station Adapter makes signal connections to the phone. JBV-1 and MJF-26 are used as one unit.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation MJS-80 Module Jig The MJS-80 Module Jig is used for testing of the following modules: • User Interface • Baseband and RF on system module Product code MJS-80 Module Jig: 0770566 View of MJS-80 Figure 2: MJS-80 *Note: The nominal supply voltage for MJS-80 is +6.0 V. The supply voltage must not exceed +12.0 V (min 5V). (MJS-80 has overvoltage protection.) For flashing with FPS-8 it is possible to bypass regulator (jumper).
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools RJ-10 Soldering Jig The Soldering Jig RJ-10 is used for soldering and as a rework jig for system module.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation LRK-2 / 3 LGA Component Rework Kits 1 & 2 Type designator Description Part code MJS-76 LGA Re-work Jig 0770417 SES-2 Stencil 0770415 SPS-2 Spreader 0770471 SES-2 Stencil 0770415 SPS-2 Spreader 0770471 LRK-2 (0273645) Kit 1 LRK-3 (0273646) Kit 2 Rework procedure Due to the large mechanical tolerance of the power amplifiers the following procedure is necessary: 1 Put power amplifier into the MJS-76 re-work jig, the
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools 2 Once the best fit location has been found, leave the PA there and put stencil on top of the jig and PA. 3 Put soldering paste on the PA properly. 4 Remove stencil and the PA from the jig. 5 Start soldering process.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation MJS-76 PA LGA Re-work Jig (Product Code 0770417) Introduction This tool is used in LGA type component reworking purposes in central service centers, Part list Part number Name of Part Material code 1 Frame 2 Cylindrical pin 3x12 640b003 1 3 Cylindrical pin 2x12 640B012 1 4 Type label 9380601 1 Drawing number Qty SME5S910 1 Exploded view Page 4-8 Copyright © 2004 Nokia Corporation Company Confidential Issue 2 0
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools FPS-8 Flash Prommer (Sales Pack) The Flash Prommer FPS-8 is used with e.g. FLA-21 and JBV-1. Power is supplied to FPS-8 from the Universal Power Supply.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation FPS-8C Parallel Flash Prommer (Sales Pack) The Parallel Flash Prommer FPS-8C is used with MJF-6 and JBV-1. Flash programming can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C programming cards. SF11C card is functionally identical to FPS-8.
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools FLA-41 POS (Point Of Sale) Flash Loading Adapter The POS Flash Loading Adapter FLA-41 is used in place of the phone’s normal battery during service, to supply a controlled operating voltage and to connect to pads which are under battery.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation FLC-2 DC Cable The FLC-2 is used to supply a controlled operating voltage to FLA-41 adapter.
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools AXS-4 Service Cable The AXS-4 D9-D9 Service Cable is used to connect two 9 pin D connectors e.g. between PC and FPS-8. Cable length is 2 meters. Product code AXS-4 D9-D9 Service Cable: 0730090 View of AXS-4 Figure 9: AXS-4 XCS-1 Service Cable The XCS-1 Service Cable is used to connect FLS-4S to FLA-41.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation SW Security Device PKD-1 SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Whithout the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if needed.
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools PCS-1 Power Cable The PCS-1 Power Cable (DC) is used to connect e.g. JBV-1 or MJS-80 to FPS-8. Product code PCS-1 Power Cable: 0730012 View of PCS-1 Figure 13: PCS-1 XRF-1 RF Cable RF cable XRF-1 is used to connect e.g. MJS-80, CPL-5, TDS-10 or RA7 to RF measurement equipment. XRS-6 RF Cable can also be used.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation XRS-4 RF Cable The XRS-4 RF cable is used for tuning with the MJS-26. Product code XRS-4 RF Cable: 0730221 View of XRS-4 Figure 15: XRS-4 XRS-11 RF Cable The XRS-11 RF Cable is used for tuning with the MJS-80.
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools DAU-9S MBUS Cable The MBUS Cable DAU-9S has a modular connector, and is used with between PC’s serial port and e.g. MJS-80, FLA-41, or JBV-1 Product code DAU-9S MBUS Cable: 0730108 View of DAU-9S Figure 17: DAU-9S CA-5S DC Cable The DC Cable CA-5S is used to connect e.g. JBV-1 to the phone. SCB-3 DC Cable can also be used.
NEM-4 4 - Service Tools Company Confidential CCS Technical Documentation XCS-4 Modular Cable XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing and service purposes. Product code XCS-4 Modular Cable: 0730178 View of XCS-4 Figure 19: XCS-4 DA-10DS Printer Cable This cable is used to connect the PC to FPS-8.
Company Confidential CCS Technical Documentation NEM-4 4 - Service Tools SS-17 Dome Sheet Assembly Jig The SS-17 Dome Sheet Assembly Jig is used when new Dome Sheets need to be assembled.
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