Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR 19.Jan.2007 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-208 Transceiver characteristics: Band: Dual mode Quad-band phone for GSM 850/900/1800/1900MHz and WCDMA (Band I) Camera: 2.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR 19.Jan.2007 CONFIDENTIAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR 19.Jan.2007 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 4. EXPLODED VIEW See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 5. SPARE PARTS OVERVIEW Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 6. GENERAL RECYCLING RECOMMENDATION Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (44) Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 7. LEVEL 2 SOLDER COMPONENTS Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 10 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 8. NOKIA ONLINE (NOL) NOL is the database where you can find the latest corresponding Service Bulletins (spare parts, SWAP units and service tools). This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation.
Page 11 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 9. SERVICE TOOLS FLS-5 incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 12 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 19.Jan.2007 CONFIDENTIAL RJ-142 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit (V2) For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
Page 13 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 10. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 14 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 11. DISASSEMBLY INSTRUCTION 1. Needed tools: The SS-93, the SRT-6, metal tweezers, the dental pick, a bit holder with a Torx Plus size 6 bit and a dc plug. 2. Always cover the windows with a protective film. 3. Unlock and remove the BATTERY COVER. 4. Shift open the assembly. Carefully pry open the clips of the A-COVER with the SS-93… 5. …on both sides. 6.
Page 15 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 7. Remove the S60 KEYMAT. 8. Protect the window from inner side. 9. Shift together the assembly. 10. Carefully bend open the metal snaps of the DISPLAY HOLDER ASSEMBLY. 11. …on both sides. 12. Cover the LCD with a protective film. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 16 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 13. Lift up the whole display assembly. 14. Carefully bring it into position shown to gain the maximum flex foil lengths. 15. Lever out the EARPIECE HOLDER ASSEMBLY. 16. Open the flex connector of the display. 17. Shift open the assembly. 18. Push out the glued in MASKING PLATE and discard it. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation.
Page 17 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 19. It can’t be used again. 20. Align the recess of the slider to reach the screw and keep it into position. 21. Unscrew this screw and remove it before continue. 22. Close the assembly. 23. Unscrew these 4 screws in the order shown. 24. Shift open the assembly.
Page 18 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support MGR CONFIDENTIAL 25. Now unlock the metal latches of the KEYMAT… 26. … on both sides. 27. Carefully remove the SHEET METAL ASSEMBLY. 28. Remove the glued in T9 KEYMAT. 29. Unlock the snaps… 30. ... on both sides. Service Manual E65 RM-208 Approved 1.0 19.Jan.2007 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 19 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 31. Separate the cover slightly. Keep in mind that flex foils are still connected. 32. Open these 2 connectors with the SS-93 carefully. 33. Now the SLIDE MODULE ASSEMBLY can be removed. 34. Disconnect the camera connector. 35. Lift up the ENGINE MODULE. Keep in mind that the flex foil is still connected. 36. Disconnect the flex foil.
Page 20 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 37. Lift out the ANTENNA MODULE ASSEMBLY. 38. Remove the MICROPHONE and the DC JACK. The MICROPHONE will be destroyed surely and must be renewed when reassemble. 39. Gently pry out the 1YF SIM CARD MODULE and remove it. 40. Carefully release the glued in CAMERA FLEX ASSEMBLY. 41. Now it can be removed easily. 42. Unlock all clips of the SIDE KEYS.
Page 21 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support 43. Lift up the 1YC UI FLEX ASSEMBLY. Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 44. Peel it up completely. 45. It can’t be used again. Remove all adhesive residues before 46. Peel up the T9 FLEX ASSEMBLY, beginning from the connector side. reassemble. 47. It can’t be used again. Service Manual E65 RM-208 48. Remove any adhesive residues before reassemble. Copyright © 2007 NOKIA Corporation.
Page 22 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 49. The disassembly procedure is now complete. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 23 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 12. ASSEMBLY INSTRUCTION 1. Needed tools: The SS-93, metal tweezers, a torque driver with a Torx Plus size 6 bit and a DC plug. 2. The SS-110 Alignment tool is also needed for correct placement of the flex foils. 3. Place the flex foil assemblies. 4. Mind the guide. 5. Remove all protective films. 6. Bring the slider into position shown.
Page 24 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 7. Position it over the flex foil assemblies, mind the guides. 8. Push it down slightly. 9. Bend over this contact foil and fix it. 10. Lift up the SLIDE MODULE ASSEMBLY and turn it. Remove this protecting film. 11. Position it as shown, smooth it down evenly. 12. Mind the alignment tabs. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation.
Page 25 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 13. Insert the SIDE KEYS. 14. Push it down slightly, click all snaps into their places. 15. Position them with the SS-93. 16. Insert the CAMERA FLEX ASSEMBLY. 17. Check the correct positioning before continue. 18. Insert the SIM CARD MODULE and click it into its place. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 26 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 19. Insert the MICROPHONE and CD JACK. 20. Insert the ANTENNA MODULE ASSEMBLY. 21. Close the connector of the SIM CARD MODULE. 22. Position the ENGINE MODULE into the B-COVER ASSEMBLY. 23. Close the connector of the CAMERA FLEX ASSEMBLY. 24. Bring the SLIDE MODULE ASSEMBLY into position shown. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation.
Page 27 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25. Slot the connector through the recess as shown. 26. Bend over the 2nd flex foil as shown. 27. Now position the SLIDE MODULE ASSEMBLY over the BCOVER ASSEMBLY. 28. Close this connector first. 19.Jan.2007 29. Move the SLIDE MODULE ASSEMBLY down and close the 2nd 30. Now close the slider slowly and align it to the B-COVER connector. ASSEMBLY.
Page 28 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 31. Mind this guide. 32. Click these 2 top snaps into their places. 33. Set the correct torque for the single screw. 34. Bring the SLIDE MODULE ASSEMBLY into position shown to reach the hidden thread. 35. Hold the slider into position. Insert the screw. 36. To prevent destroying the plastic thread, turn the screw to the left first.
Page 29 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 37. Then tighten it to the correct torque. 38. Mind the correct placement of the EARPIECE HOLDER ASSEMBLY. 39. Check that the SHEET METAL ASSEMBLY was positioned correctly to ensure the correct functionality of the slider. 40. Tighten the 4 screws in the order shown. 41. Insert the S60 KEYMAT first before placing the A-COVER ASSEMBLY. Mind the guide.
Page 30 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 13. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 31 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 14. QUICK TROUBLE SHOOTER - POWER ON Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 32 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 15. QUICK TROUBLE SHOOTER - CHARGING Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 33 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 16. QUICK TROUBLE SHOOTER - NO SERVICE Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 34 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 17. QUICK TROUBLE SHOOTER - SIM Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 35 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 18. QUICK TROUBLE SHOOTER - EARPIECE Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 36 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 19. QUICK TROUBLE SHOOTER - IHF SPEAKER Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 37 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 20. QUICK TROUBLE SHOOTER - DISPLAY Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 38 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 21. QUICK TROUBLE SHOOTER - MICROPHONE Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 39 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 22. QUICK TROUBLE SHOOTER - T9 KEYMAT Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 40 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 23. QUICK TROUBLE SHOOTER - S60 KEYMAT Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 41 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 24. QUICK TROUBLE SHOOTER - VOLUME KEYS/ EDIT/VOICE KEY Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 42 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19.Jan.2007 25. QUICK TROUBLE SHOOTER - CAMERA Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 43 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 19.Jan.2007 CONFIDENTIAL 26. GONOGO TEST To test the Camera, Bluetooth WLAN and IRDA functionality refer to the phone User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 44 (44) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 19.Jan.2007 CONFIDENTIAL 27. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual E65 RM-208 http://www.cadex.com/ Copyright © 2007 NOKIA Corporation. All rights reserved.
