Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR 11.Jul.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR 11.Jul.2006 CONFIDENTIAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to service NOKIA products. This Service Manual must be used only by authorized NOKIA service suppliers. The content of it is confidential. Please note that NOKIA also provides other guidance documents (e.g. Service Bulletins) for service suppliers.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 2. GENERAL REPAIR INFORMATION This section provides useful repair information how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • • Make sure your testing equipment is functioning properly before beginning repair work. To familiarize yourself with the NOKIA product read the tutorials or user’s guide on www.nokia.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR 11.Jul.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are other instructions and data, which must be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the various categories. See the corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual E62 RM-88 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 5. COMPONENT OVERVIEW Service Manual E62 RM-88 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 6. SPARE PARTS LIST Please repleace this page (placeholder) with the latest corresponding Service Bulletins (spare parts, SWAP units, and service tools) from NOL! This will ensure that you are using up-to-date order codes only. Therefore, Service Bulletins on NOL have to be checked on a daily basis. Service Manual E62 RM-88 Copyright © 2006 NOKIA Corporation.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device combined, developed specifically for POS use. ACF-8 Universal Power Supply for FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 Lead-free Soldering Wire Mandatory for lead-free products (Level 2 only). SS-76 Domesheet alignment tool 0772040 NMP Standard Toolkit (V2) For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
Page 11 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use the FLS-4S Flash Dongle you should follow the user’s guide inside the sales package. Always check for the latest version of flash software, which is available on NOKIA Online. Service Manual E62 RM-88 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 9. DISASSEMBLY INSTRUCTION TORX PLUS® SIZE 6 SCREWDRIVER SRT-6 METAL TWEEZERS TORX PLUS® SIZE 6 SCREWDRIVER TORX PLUS® DC-PLUG SIZE 4 BIT SIZE 6 BIT Dental Pick TORQUE DRIVER 1. Needed tools. 2. Cover the window with a protective film. 3. Push the BATTERY RELEASE BUTTON and remove the BATTERY COVER. 4. Unlock the snaps of the ANTENNA LID with the SRT-6.
Page 13 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 7. Remove the assemblies from the A-COVER ASSY. 8. Gently, open the LCD connector with the SRT-6. 9. Unscrew the Torx Plus ® size 6 screw. Do not reuse the screw. 10. Unscrew the Torx Plus ® size 4 screw. Do not reuse the screw. 11. Remove the LCD MODULE and the WINDOWS ASSY. 12. The EARPIECE drops out easily by pushing it down with a screwdriver.
Page 14 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 13. Use the SRT-6 to separate LCD-MODULE from the WINDOWS ASSY. 14. Remember to cover the inner side of the WINDOW ASSY end the LCD MODULE with protective film. 15. Separate the KEYMAT from the A-COVER ASSY. 16. If needed, carefully unlock and remove the OPERATOR LOGO. 17. First lift up the ANTENNA ASSY and then pull it out. 18.
Page 15 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 19. Use the DC plug to remove the DC-JACK. 20. Remove the MICROPHONE with tweezers. Avoid bending the spring contacts. 21. Remove the JOYSTICK MODULE. 22. Note: The JOYSTICK BUTTON ASSY is glued to the CHASSIS. Carefully, separate the parts from each other with SRT-6. 23. Remove the JOYSTICK BUTTON ASSY with tweezers. 24. Unlock the SIDE BUTTON MODULE ASSY...
Page 16 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 25. ...and remove it from its socket. 26. Unlock the both snaps of the CONNECTOR HOUSING INCL. IRDA WINDOW... 27. ...and remove it. 28. Remove the BATTERY RELEASE BUTTON and the BATTERY RELEASE SPRING. Service Manual E62 RM-88 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 17 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 11.Jul.2006 10. ASSEMBLY HINTS 1. Take special care to all spring contacts on the ENGINE MODULE when assembling the unit. 2. Always use a new screw. Tighten the Torx Plus size 4 screw to the torque of 17 Ncm. 3. First insert the guide pins of the ANTENNA ASSY into the recesses of the CHASSIS, then place the ANTENNA ASSY it into its socket. 4. Always use a new screw.
Page 18 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 11.Jul.2006 CONFIDENTIAL 11. GONOGO TEST To test the Bluetooth and IRDA functionality refer to the User`s guide. The User´s Guide is available on www.nokia.com. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other.
Page 19 (19) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 11.Jul.2006 CONFIDENTIAL 12. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the latest information on NOKIA Online. http://www.astratec.co.uk/ Service Manual E62 RM-88 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.
