Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR 29.03.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR 29.03.2006 CONFIDENTIAL TABLE OF CONTENTS Page . INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. SPARE PARTS OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION 12 0. ASSEMBLY INSTRUCTION 16 . LEGEND FOR QUICK TROUBLE SHOOTER 20 2.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR CONFIDENTIAL 29.03.2006 . INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR CONFIDENTIAL 29.03.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR 29.03.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR CONFIDENTIAL 29.03.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR CONFIDENTIAL 29.03.2006 5. SPARE PARTS OVERVIEW Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (25) Approved 2.0 MGR CONFIDENTIAL 29.03.2006 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation.
(25) Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 7. SERVICE TOOLS FLS-4s incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. Alternative FLS-5 ACF-8 Universal Power Supply is used to power FLS-4s and FLS-5 . Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 CA-53 Service Cable to connect the PC with the Pop-Port™ Connector. 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual E60 RM-49 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-5S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 9. DISASSEMBLY INSTRUCTION 1.) You need the following tools. 2.) Remove the Battery Cover. 3.) Carefully open the A-Cover Assy with the SRT-6. 4.) Slide along both sides beginning from the bottom. 5.) Protect the LCD Shield with a plastic film. 6.) Remove the Keymat T9. 7.) Remove the Joystick Button. 8.) Unscrew the 6 Torx Plus size 6 screws in the shown order.
Page 13 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 9.) Remove the 1KE UI PWB. 10.) Remove the LCD Shield. 11.) Protect the LCD with a plastic film. 12.) Open the MMC Door before continuing. 13.) Separate the parts. 14.) Flip the LCD as shown. 15.) Gently remove the LCD Connector Shield with the SRT-6. 16.) Always use a new shield when reassembling. Service Manual E60 RM-49 29.03.2006 Copyright © 2006 NOKIA Corporation.
Page 14 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 17.) Open the flex connector. 18.) First, pull the edges of the cover. Then carefully lift out the Engine Module as shown. 19.) Lift out the Engine Module. 20.) Use a slotted screwdriver to release the Antenna Module Assy. 21.) Unlock the clip of the Antenna Module Assy in shown direction. 22.) Use a screwdriver to unlock the Earpiece Cover. 23.
Page 15 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support MGR CONFIDENTIAL 25.) Push out the Earpiece. 26.) Pull out the MMC Door. 27.) Remove the Power Key. 28.) Remove the DC Jack with the DC Plug. 29.) Ease out the Microphone with a slotted screwdriver. Always use a new microphone when reassemble. 30.) Remove it with tweezers. Service Manual E60 RM-49 Approved 2.0 29.03.2006 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 16 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 0. ASSEMBLY INSTRUCTION 1.) Insert the Microphone into its compartment. 2.) Insert the DC Jack. 3.) Place the Power Key. 4.) Inset the MMC Door and fix it into its compartment. 5.) Place the Earpiece, mind the guiding. Always fit a new Earpiece Adhesive when replacing the Earpiece. 6.) Place the Earpiece Contact PWB. 7.
Page 17 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 9.) Place the Antenna Module Assy into the B-Cover. 10.) Place the Engine Module into the C-Cover. Start inserting the Engine Module at position 1 (Note the guide pin) and press down at 2. Remember the joystick on the back. Do not damage it. 11.) Close the flex connector. 12.) Place a new LCD Connector Shield against the cans edge and press it down. 13.
Page 18 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 17.) Position the UI PWB Assy. Note the guiding. 18.) Insert the six Torx Plus size 6 screws. 19.) To prevent damaging the plastic theads, turn the screws to the left first (1), then tighten them slightly (2). 20.) Apply the torque of 22 Ncm to the screws in the shown order. 21.) Place the Joystick Button. 22.) Place the T9 Keymat. 23.) Remove the plastic film. 24.
Page 19 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 25.) Place the A-Cover beginning from the top. 26.) Click all snaps into their places. 27.) Protect the window with a plastic film. 28.) Glue the MMC READER LABEL onto the MMC reader. 29.) At least place the Battery Cover. Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 20 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 . LEGEND FOR QUICK TROUBLE SHOOTER Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 21 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 2. QUICK TROUBLE SHOOTER PART 1 Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 22 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 3. QUICK TROUBLE SHOOTER PART 2 Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 23 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 29.03.2006 4. QUICK TROUBLE SHOOTER PART 3 Service Manual E60 RM-49 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 24 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR 29.03.2006 CONFIDENTIAL 5. BLUETOOTH & INFRARED TEST Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other. Infrared test You need another infrared device (e.g. 6230) to do a GoNoGo test.
Page 25 (25) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR 29.03.2006 CONFIDENTIAL 6. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual E60 RM-49 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.