nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 1 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 SERVICE MANUAL Level 1&2 nokia 9300i RA-8 Transceiver characteristics: • Band: - Tri-band phone for GSM 900/1800/1900MHz • Display: - Outer Display: Active matrix color display with 65.536 colors, resolution 128 x 128 pixel Inner Display: Transflective display with 65.
nokia PAGE 2 (27) CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany Approved 1.0 MGR CONFIDENTIAL 18.11.2005 TABLE OF CONTENT Page 1. INTRODUCTION ...........................................................................................................................................................3 2. GENERAL REPAIR INFORMATION........................................................................................................
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 3 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 4 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: o To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
nokia PAGE 5 (27) CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany Approved 1.0 MGR CONFIDENTIAL 18.11.2005 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 6 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 9300i Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 7 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 5. SPARE PARTS OVERVIEW Service Manual 9300i Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 8 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 9 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Internal Battery BP-6M Inserted under the back cover, this Li-Polymer 970 mAh battery provides power in a lightweight package.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 10 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 SF-24 POS Flash Adapter is used in POS (Point of Sales) environment for software updating. It provides controlled supply voltage and necessary connections between the phone and the Flash Device. It substitutes for the phone’s standard battery during the software update.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 11 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 12 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 2.) Insert by starting from Battery Spring side. (NOT from 3.) Now, make sure that the contacts springs are settled Battery Connector side) To fix the Flash Adapter first press correctly. the adapter spring and then connect the test pins with the test pads of the device. 4.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 13 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 9. DISASSEMBLY INSTRUCTIONS 1.) Protect the window with a film. 2.) Fit protective film to the LCD Module. 3.) Press down the Latch and open the Battery Cover. 4.) Be sure that the battery is removed and then continue with disassembly. Note to put back the Sealing Tape after the re-assembly. 5.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 14 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 9.) The screws are not reusable. 10.) Open the flap carefully by using the dental tool. 11.) Remove the SHIELD in shown order. 12.) Remove the Power Key. 13.) Push out the Speaker with SRT-6. 14.) Open the LCD connector carefully. 15.) Lift and remove the LCD Module. 16.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 15 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 17.) Use the SRT-6 as a lever to lift the Shield. 18.) Hold the unit as shown in the picture. 19.) Use a slotted screwdriver to unlock the snap. 20.) The snap of the C-Cover is locked to the Shield. Bend the snap a bit in the shown direction and push it out carefully. 21.) Press out the C-Cover Assy carefully. 22.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 16 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 25.) Open the hooks carefully by using the SRT-6 as a lever. 26.) Unlock the hooks along the edge of the Qwerty Keypad as shown. 27.) The same procedure on the shown side. 28.) Now, the Qwerty Keypad can be removed. For assembly only! Always use a new Adhesive Qwerty Keypad when reassembling! 30.) Remove the Chassis Assy.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 17 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 32.) Remove the Microphone by using the dental tool. 33.) Remove the WLAN Antenna with tweezers. 34.) Note the placement of the RF Coax Cable before continuing the disassembly. 35.) First remove the Antenna Assy. Do Not open the Antenna RF connector! 36.) Remove the RF Coax Cable from its guidance. 37.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 18 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 39.) Unlock the UI flex connector with SRT-6 carefully. 40.) Remove the UI flex from the connector carefully as shown in the picture. Do not fold the flex foil 41.) Unscrew the Torx Plus® size 6 screw. 42.) Separate the 1CP QWERTY Flex Module from Chassis. 43.) Unlock the QWERTY flex connector with SRT-6 carefully. 44.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany For assembly only! PAGE 19 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 For assembly only! Place the Engine Module onto the Shield. Take care of the RF Gasket. Always use new screw when re-assembling! For assembly use a Torx Plus® size 6 driver with a torque setting of 25Ncm.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 20 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 10.LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward. Only marked components ( e.g. I002 ) can be changed.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 21 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 11.QUICK TROUBLE SHOOTER PART 1 Service Manual 9300i Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 22 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 12.QUICK TROUBLE SHOOTER PART 2 Service Manual 9300i Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 23 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 13.QUICK TROUBLE SHOOTER PART 3 Service Manual 9300i Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 24 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 14.BLUETOOTH & INFRARED TEST Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other. Infrared test You need another infrared device (e.g. 6230) to do a GoNoGo test.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 25 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 15.GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 26 (27) Approved 1.0 MGR CONFIDENTIAL 18.11.2005 17.FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection film. Put the unit under the stretch film. Add repair documentation e.g.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Bochum / Germany PAGE 27 (27) CONFIDENTIAL Approved 1.0 MGR 18.11.2005 18. ESD PROTECTION REQUIREMENTS Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el.