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Issue 1 12/04 COMPANY CONFIDENTIAL

Nokia Customer Care

5 - Disassembly/

Reassembly Instructions

Summary of content (14 pages)

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RAE-6/RA-4 Nokia Customer Care Table of Contents Page No RAE-6/RA-4 Disassembly Instructions ............................................................. 5 Reassembly ....................................................................................................... 14 Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 5 - Disassembly/Reassembly Instructions RAE-6/RA-4 Disassembly Instructions (Also see the video clips on care point.) 1.) Protect the window with a film. 2.) Fit protective film to the LCD Module. 3.) Press down the Latch and open the Battery Cover. 4.) Be sure that the battery is removed and then continue with disassembly. Note to put back the Sealing Tape after the re-assembly. 5.) Push the Latch and open the A-Cover Assy. 6.) Protect the LCD Module with a film.
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RAE-6/RA-4 5 - Disassembly/Reassembly Instructions Nokia Customer Care 7.) Remove the Keypad. Note the guide openings on the UI Shield Assy when assembling the Keypad. 8.) The screws are not reusable. 9.) Unscrew the four, Torx Plus® size 6 screws in the shown order. Always use new screws when re-assembling! For assembly, reverse the order and use a Torx Plus® size 6 driver with a torque setting of 25Ncm. 10.) Open the flap carefully by using the dental tool. 11.) Remove the SHIELD in shown order.
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RAE-6/RA-4 Nokia Customer Care 5 - Disassembly/Reassembly Instructions 13.) Push out the Speaker with SRT-6. 14.) Open the LCD connector carefully. 15.) Lift and remove the LCD Module. 16.) From shown side only, open the UI Module connector carefully. 17.) Use the SRT-6 as a lever to lift the Shield. 18.) Hold the unit as shown in the picture. 19.) Use a slotted screwdriver to unlock the snap. 20.) The snap of the C-Cover is locked to the Shield.
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RAE-6/RA-4 5 - Disassembly/Reassembly Instructions Nokia Customer Care 21.) Press out the C-Cover Assy carefully. 22.) Take away the C-Cover Assy. 23.) The Command Buttons drop out by pushing them out. 24.) Place the SRT-6 between Qwerty Keypad and the DC-Jack and lift the Qwerty Keypad carefully. 25.) Open the hooks carefully by using the SRT-6 as a lever. 26.) Unlock the hooks along the edge of the Qwerty Keypad as shown. 27.) The same procedure on the shown side. 28.
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RAE-6/RA-4 Nokia Customer Care 5 - Disassembly/Reassembly Instructions For assembly only! Always use a new Adhesive Qwerty Keypad when re-assembling! 29.) Unscrew the eight, Torx Plus® size 6 screws in the order shown. Always use new screws when re-assembling! For assembly, reverse the order and use a Torx Plus® size 6 driver with a torque setting of 25Ncm. 30.) Remove the Chassis Assy. Always start from the antenna side. 31.) Remove the DC-Jack by using the DCplug. 32.
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RAE-6/RA-4 5 - Disassembly/Reassembly Instructions Nokia Customer Care 34.) First remove the Antenna Assy. Do Not open the Antenna RF connector! 35.) Remove the RF Coax Cable from its guidance. 36.) Do not pull up on the cable. 37.) Lift RF connector straight up by using angled tweezers, do not bend it sideways. For Repair only! RF Coax Cable cannot be disconnected from the Antenna. If Antenna Assy or RF Coax Cable is defect, use always a new Antenna Assy and a new Coax Cable.
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RAE-6/RA-4 Nokia Customer Care 5 - Disassembly/Reassembly Instructions Unlock the connector carefully. Unscrew the Torx Plus® size 6 screw. Turn the Engine Module. Take care of the RF Gasket. Remove the flex from the connector carefully. For assembly only! For assembly only! Place the Engine Module onto the Shield. Take care of the RF Gasket. Always use new screw when re-assembling! For assembly use a Torx Plus® size 6 driver with a torque setting of 25Ncm.
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RAE-6/RA-4 5 - Disassembly/Reassembly Instructions Nokia Customer Care 39.) Remove the flex from the connector carefully as shown in the picture. Do not fold the flex foil 40.) Unscrew the Torx Plus® size 6 screw. 41.) Separate the Chassis from the Shield carefully. 42.) For assembly only! For assembly only! Assemble the Chassis. Be careful and do not damage the Hinge Pin and the flex. For assembly use a Torx Plus® size 6 driver with a torque setting of 22Ncm.
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RAE-6/RA-4 Nokia Customer Care 5 - Disassembly/Reassembly Instructions For assembly only! For assembly only! Place the flex into the connector carefully. Be sure that the contacts are clean when connecting the flex. Close the connector carefully. 13 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 5 - Disassembly/Reassembly Instructions Nokia Customer Care Reassembly Reassembly should be in reverse order to disassembly unless otherwise stated. Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.