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Issue 1 12/04 COMPANY CONFIDENTIAL

Nokia Customer Care

4 - Service Tools

Summary of content (30 pages)

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RAE-6/RA-4 4 - Service Tools Nokia Customer Care Table of Contents Page No List of Recommended Service Tools ................................................................ 5 New service tools for RAE-6/RA-4 ..................................................................... 5 Service tools reused from other products .......................................................... 6 Standard and generic service tools for RAE-6 AND RA-4 ................................. 6 New Service Tools for RAE-6/RA-4 ....
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools List of Recommended Service Tools ■ New service tools for RAE-6/RA-4 Description Note SF-24, Point of sales flash adapter MJ-20, Module jig DA-21, Docking station adapter SA-61, RF-coupler For the both RAE-6 and RA-4. ST-27, Stencil for 4510453 / Z7600 RJ-28, SOLDERING JIG SS-56, DISPLAY ALIGNMENT JIG for PDA display alignment The following spare parts are available for the tools. Description 5 Note MJ-20: 100GSS193.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care ■ Service tools reused from other products The following tools are developed for other products, and also used in RAE-6 AND RA-4.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools • SPS-2 soldering paste spreader • Standard USB A-B cable (not available from Nokia) 7 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care New Service Tools for RAE-6/RA-4 ■ DA-21 docking station adapter The DA-21 docking station adapter makes signal connections to the phone. JBV-1 and DA-21 are used as one unit.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ Module jig MJ-20 Module jig MJ-20 is designed for module level testing. It can be used for testing at engine level for the following: • flashing • RF • battery • system • display • keyboard • USB • SIM/MMC reader View of MJ-20 Test patterns of MJ-20 Table 1: Signal description of the UI flex test pattern Pin Signal Pin Signal n.c. n.c. n.c. n.c. n.c. n.c. 1 GND (Ground) 2 GND (Ground) 3 V18 (Supply voltage 1.8V) 4 V28 (Supply voltage 2.
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RAE-6/RA-4 4 - Service Tools Pin Nokia Customer Care Signal Pin Signal 6 EARN (Audio signal for earpiece) 7 EARP (Audio signal for earpiece) 8 PWRONX (Power-on-signal) 9 ROW0 (Row-line of keyboard matrix) 10 UWIRE(4) (CS for PDA display) 11 UWIRE(3) (CSX for CMT display) 12 ROW2 13 ROW1 14 UWIRE(2) (SCL for CMT and PDA display) 15 UWIRE(1) (SDA for CMT and SDIN for PDA display) 16 UWIRE(0) (DOUT for PDA display) 17 ROW3 18 ROW4 19 GND (Ground) 20 GND (Ground) 21 GND (Gro
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools Figure 1: Pin order of UP module connector X100 Interface signals QWERTY flex test pattern In the following table all the signals on ZIF connector are described. On 1CP module there is no physical connector component, but a pad area corresponding to the connector on the engine PWB. Pin Signal name Signal description Pin Signal name Signal description n.c n.c n.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care Figure 2: Pin order of the connector ■ SF-24 POS flash adapter SF-24 POS flash adapter is used in POS (Point of Sales) environment for software updates. It provides controlled supply voltage and necessary connections between the phone and the flash prommer. It substitutes for the phone’s standard battery during the software update. Voltage limits: 3.6 - 4.2V View of SF-24 Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ ST-27 rework stencil ST-27 is a LGA rework stencil used with RJ-46 and component Z7600. View of ST-27 ■ RJ-28 soldering jig RJ-28 soldering jig is used for soldering and as a rework jig for 1BC engine module. View of RJ-28 13 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ SA-61 RF coupler SA-61 is a coupler for RF testing. SA-61 is used with DA-21. For RAE-6 and RA-4. View of SA-61 ■ SS-56 display alignment jig SS-56 is a display alignment jig used for PDA display alignment. View of SS-56 14 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care Re-used Service Tools ■ RJ-21 rework jig Rework jig for N7700. View of RJ-21 ■ RJ-46 rework jig RJ-46 is used for LGA type component reworking purposes. View of RJ-46 Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ RJ-71 rework jig Rework jig for N7700. View of RJ-71 ■ ST-13 rework stencil Stencil for N7700. View of ST-13 16 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care ■ ST-26 rework stencil Stencil for N4200. View of ST-26 ■ JBV-1 docking station The JBV-1 docking station has been designed for calibration and software update use. In calibration mode, JBV-1 is powered by an external power supply 11-16V DC. In flashing mode, power for the phone can be taken from FPS-8 or external power supply 11-16V DC. View of JBV-1 Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ FPS-8 flash prommer The flash prommer FPS-8 is used, for example, with SF-24, DA-21 and JBV-1. Power is supplied to FPS-8 from the universal power supply. Sales pack includes: • FPS-8 prommer • FPS-8 SW activation & installation instructions • FPS-8 activation sheet • ACF-8 power supply • AXS-4 service cable (D9-D9) • Printer cable View of FPS-8 18 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care ■ FPS-10 flash prommer The flash prommer FPS-10 is used, for example, with SF-14, DA-21 and JBV-1. Power is supplied to FPS-8 from the universal power supply.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ JBT-9 test box The JBT-9 test box is a generic device to perform Bluetooth Bit Error Rate testing and doing cordless FBUS connection via Bluetooth. An ACP-12x charger is needed for BER testing and AXS-4 cable in case of cordless testing interface usage. Sales package includes: • JBT-9 test box • SMA stub antenna • Installation and warranty information Vies of JBT-9 ■ FLS-4S POS flash prommer POS flash prommer including ACF-8 power supply.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care ■ PKD-1 SW security device Software security dongle for service SW. View of PKD-1 ■ ACF-8 universal power supply ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output. View of ACF-8 Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ ACP-12U charger (US) • Output: 5.3V DC, 500 mA; US Version View of ACP-12U ■ ACP-12E charger (Europe) View of ACP-12E 22 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care ■ SPS-1 soldering paste spreader View of SPS-1 ■ SPS-2 soldering paste spreader View of SPS-2 ■ SRT-6 opening tool View of SRT-6 Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ SX-2 smart card Smart card for FPS-10/11. View of SX-2 ■ DAU-9S serial data cable Serial data cable with modular connector. 9 pole Sub-D f <=> 8 pole modular The MBUS cable DAU-9S has a modular connector and is used for example between the PC’s serial port and module jig MJ-20. View of DAU-9S 24 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care ■ XCS-4 modular cable Modular cable for e.g. connection between FPS-8 and DA-21. XCS-4 is a shielded (one specially shielded conductor) for flashing and service purposes. View of XCS-4 ■ FLC-2 power supply cable Power supply cable from FPS-8 to SF-14. Banana connectors to 3,5 mm DC plug, 1,2 meters. FLC-2 is used to supply a controlled operating voltage. View of FLC-2 Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ PCS-1 power cable Power cable to connect e.g. JBV-1 to FPS-8. 2 x Banana connectors to 5,5 mm DC plug. View of PCS-1 ■ XRF-1 RF cable RF cable to connect e.g. module repair jig to RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB View of XRF-1 26 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 4 - Service Tools Nokia Customer Care ■ AXS-4 service cable The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors e.g. between PC and FPS-8. Cable length is 2 meters. View of AXS-4 ■ CA-5S DC cable DC cable for a phone to JBV-1 connection, used in EM calibration, for example. View of CA-5S Issue 1 12/04 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RAE-6/RA-4 Nokia Customer Care 4 - Service Tools ■ AXP-8 parallel printer cable The parallel printer cable connects the parallel connector of the PC and the parallel input of the FPS-8. View of AXP-8 ■ DKU-2 connectivity cable View of DKU-2 28 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.