Model 9000/9100/9500 Service Manual IMPORTANT: Fill in pertinent information on page 3 for future reference.
Model 9000/9100/9500 Table of Contents Job Specifications Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General and Commercial Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General and Commercial Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 9000/9100/9500 Job Specifications Sheet Job Number ___________________________________________ Model Number _________________________________________ Water Test ____________________________________________ Capacity Of Unit ________________________ Max. _____________ Per Regeneration Brine Tank Size _____________________________________ Salt Setting Per Regeneration ____________________________________ Control Valve Specifications 1. Type of Timer A. 82 minute available regeneration time, 1/15 RPM B.
Model 9000/9100/9500 General and Commercial Installation Checklist Water Pressure A minimum of 25 lbs of water pressure is required for regeneration valve to operate effectively. Electrical Facilities An uninterrupted alternating current (A/C) supply is required. Make sure: • Voltage supply is compatible with unit before installation. • Current supply is always hot and cannot be turned off with another switch. Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup.
Model 9000/9100/9500 Equipment Configuration 9000/9100 tank two yokes water meter tank one outlet inlet tank two adapter bypass valve main control valve adapter clips Figure 1 : 9000/9100 9500 1-1/2" copper outlet inlet meter dome must face up tank two adapter control valve tank two Figure 2 : 9500 5
Model 9000/9100/9500 General and Commercial Installation Checklist 1. Place the softener tank where you want to install the unit. NOTE: Be sure the tank is level and on a firm base. 2. During cold weather it is recommended that the installer warm the valve to room temperature before operating. 3. Perform all plumbing according to local plumbing codes. — Use a 1/2" minimum pipe size for the drain. — Use a 3/4" drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20′ (6 m). 4.
Model 9000/9100/9500 rapid rinse brine rinse brine fill backwash stand-by tank two tank one Figure 3 : Control Valve Position Indicators Figure 4 : Timer 16. Cycle timer into backwash position. Turn manual knob so that the micro switch rides on the first set of pins. — In this position the tanks switch (lower piston) and the control valve moves to the backwash position (upper piston). — Wait until the positioning of upper and lower pistons stops before advancing the timer further.
Model 9000/9100/9500 pin storage Figure 5 : Program Wheel NOTE: Two motors are available: 1/15 RPM has 82 minute Regeneration Time. 1/30 RPM has 164 minute Regeneration Time. See Figure 5 .
Model 9000/9100/9500 Regeneration Cycle Program Setting Procedure Setting the Regeneration Cycle Program The Regeneration cycle program on the water conditioner is preset at the factory. However, portions of the cycle or program time may be lengthened or shortened for local conditions or system design. 1. Expose cycle program wheel by grasping timer in lower right hand corner and pulling.
Model 9000/9100/9500 Time Brine Refill and Meter Setting Procedure Programming 1. The control valve is set at the factory for backwash; brine and slow rinse; rapid rinse and brine tank fill times. Change any of these times by repositioning the pins and holes or adding more pins. NOTE: Two speed timer motors are available 1/15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute. 1/30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes. 2.
Model 9000/9100/9500 Example: Unit is set for a 16" diameter tank with 4 ft3 of resin and salted at 8 lbs. per ft3, 7 gpm backwash, #3 injector, 1.0 gpm brine refill, and 60 psi and timer set for 10 min. backwash, 60 min. brine and rinse, 10 min. rapid rinse, 10 min. brine tank fill. Backwash Brine and Rinse Rapid Rinse Brine Tank Fill 10 minutes x 7.0 gpm = 60 minutes x 1.0 gpm = 10 minutes x 7.0 gpm = 10 minutes x 1.0 gpm = 70.0 gallons 60.0 gallons 70.0 gallons 10.
Model 9000/9100/9500 ET Timer Installation And Start-Up Procedures 1. In Normal Operation the Time Of Day and, if flow meter equipped, the Volume Remaining displays appear alternately. Set the Time Of Day display. Press the Up or Down set button to display the correct time. Example: 12:59 P.M. Valve In Service Figure 6 2. Flow Meter Equipped Valves Only: The Volume Remaining Display displays the volume of water in gallons (including any reserve capacity) remaining prior to Regeneration.
Model 9000/9100/9500 Example: Valve advancing to Regeneration Step #1 #1 flashing Regeneration arrow on Backwash Figure 8 — When the first cycle step is reached, a red LED turns on indicating the current Regeneration cycle step. Example: Regeneration Step #1 reached 10.0 minutes remain in Step #1 Regeneration arrow on Backwash Figure 9 — Press the Extra Cycle button during a Regeneration step to immediately advance the valve to the next Regeneration step position.
Model 9000/9100/9500 ET Timer Control Start-Up Procedure Display ET Service Indicator Valve In Service, Arrow On Manual Regeneration Tonight, Flashing Arrow Time of Day Indicator Reserve Indicator Volume Remaining Above Reserve, Arrow Off Volume Remaining At or Below Reserve, Arrow Flashing Totalizer Indicator Flow Indicator No Water Flow, Arrow Off Water Flow, Arrow Flashing Sensor Indicator Sensor Input Signal, Arrow Flashing Valid Regeneration Signal, Arrow On Flow Rate Indicator Program Indicator Volume
Model 9000/9100/9500 ET Timer Control Operation Timeclock Regeneration Valves When the number days since the last Regeneration reaches the preset number of days, a Regeneration cycles initiates at the preset Regeneration Time. Flow Meter Equipped Immediate Regeneration Valves The Time Of Day display alternates with the Volume Remaining display. The Meter arrow flashes in direct relation to the water flow rate through the unit.
Model 9000/9100/9500 Figure 14 Start an Extra Cycle Press the Extra Cycle button to start an Extra Regeneration tonight. Press and hold the Extra Cycle button for 5 seconds to start an Extra Cycle immediately. Totalizer/Flow Rate Press the Totalizer Flow Rate button to display the flow rate. Press the button a second time to display the total accumulation of water flow through the valve since the last reset. Press the button a third time to return the display to Time Of Day or Volume Remaining.
Model 9000/9100/9500 Example: Less than 10 minutes remaining in Regeneration Step #1 Backwash Figure 16 Press the Extra Cycle button during a Regeneration cycle to immediately advances the valve to the next cycle step position and resume normal step timing. Control Operation During Programming The control enters Program Mode with the valve In Service. While in Program Mode the control continues to operate normally, monitoring water usage and keeping all displays up to date.
Model 9000/9100/9500 SE Timer Control Start-Up Procedures Display SE Figure 17 : SE Timer Display In normal operation the Time Of Day display alternates with Volume Remaining and Tank in In Service displays (9000SE Timer only). As treated water is used, the Volume Remaining display counts down (in gallons) from a maximum value to zero or (----). Once this occurs a Regeneration cycle initiates immediately or delayed to the set Regeneration Time.
Model 9000/9100/9500 Set Control Programming 1. Press and hold both the Set Up and Set Down buttons for 5 seconds. 2. Set the Treated Water Capacity. Using the Set Up or Set Down buttons, set the amount of treated water to flow through the unit before a Regeneration is required. 3. Press the Extra Regeneration button. 4. Set the Regeneration Time. Use the Set Up or Set Down buttons to set the desired time of day for Regeneration to occur. NOTE: This does not display if Regeneration occurs immediately.
Model 9000/9100/9500 Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value, a Regeneration cycle initiates immediately. This event occurs regardless of the Volume Remaining display reaching zero gallons. Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates at the preset Regeneration Time.
Model 9000/9100/9500 ET and SE Timer Assemblies Figure 20 Item Quantity Part Number Description 1 2 3 1 1 1 configured item configured item 40427-03 ET timer assembly SE timer assembly wire harness 21
Model 9000/9100/9500 9000/9100/9500 Electro Mechanical Timer Assembly Figure 21 22
Model 9000/9100/9500 9000/9100/9500 Electro Mechanical Timer Assembly Item Quantity Part Number Description 1 2 3 4 5 6 7 8 9 10 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 2 1 1 4 1 1 1 1 3 1 1 2 1 1 1 1 1 1 31 32 33 34 2 1 1 1 35 36 37 38 23 1 2 1 13870-03 17870 15465 16930 15227 10300 17513 15407 15228 16270-10 16270-50 16270-30 16270-40 16270-50 16270-60 13806 13748 11999 15223 13886-01 13296 17724 17723 14276 14253 14087 15314 15320 11413 13018 18563
Model 9000/9100/9500 9000/9100/9500 Power Head Figure 22 24
Model 9000/9100/9500 9000/9100/9500 Power Head Item Quantity Part Number Description 1 2 2 1 3 1 4 5 6 7 8 9 10 11 12 13 14 1 1 1 2 2 1 2 1 1 2 1 1 1 1 18728 11838 11839 40084-12 11545-01 14678 19303-01 40085-12 19674 25651 15202 14822 40041-06 15134 15135 14896 40422 19367 15175 14917 15199 14430 19160 18737 18738 18739 15131 17784-05 17784-06 15172 10340 10218 10339 15331 15133 13547 15810 15132 17331 17765 15638 17337 15372 15216 15425 17744 19121-01 19121-05 19791-01 15692 16433 10302 15173 n
Model 9000/9100/9500 9000 Control Valve Assembly Figure 23 26
Model 9000/9100/9500 9000 Control Valve Assembly Item Quantity Part Number Description 1 1 1 4 1 1 14861-01 14861-01NP 15137 14906 14928 valve body, machined valve body, machined (nickel plated) screw, hex washer #10-24 x 3/8" end plate end plug 9 1 1 1 1 10 1 11 1 12 1 15471 60400 60400-01 60125 60125-HW 60125-20 60421 60421-HW 60421-20 60401 60401-01 60385-XXXX stand off piston assembly, top piston assembly, top (hot water) seal and spacer kit, top seal and spacer kit, top (hot water) sea
Model 9000/9100/9500 9100 Control Valve Assembly Figure 24 28
Model 9000/9100/9500 9100 Control Valve Assembly Item Quantity Part Number Description 1 2 3 4 5 6 7 8 9 1 4 1 1 1 1 1 1 1 1 1 1 1 1 40688 15137 14906 14928 19054 18303 40538 60400 60125 60125-20 60421 60421-20 60401 60385-XXXX valve body assembly screw, hex washer #10-24 x 3/8” end plate end plug O-ring, 124 O-ring, 336 retainer, 32mm piston top assembly seal and spacer kit, top seal and spacer kit, top (559PE) seal and spacer kit, bottom seal and spacer kit, bottom (559PE) piston assembly, bottom i
Model 9000/9100/9500 9500 Control Valve Assembly Figure 25 Item Quantity Part Number Description 1 1 2 3 1 1 16919-01 16919-01NP 16919-21 16919-21NP 60080-XX 60039-XX valve body 9500 NPT, mechanical base valve body 9500 NPT, mechanical base, nickel-plated valve body 9500 BSP/Metric, mechanical base valve body 9500 BSP/Metric, mechanical base, nickel-plated injector assembly (see chart for dash numbers) injector assembly (see chart for dash numbers) injector blue #2 yellow #3 green #4 white #5 4
Model 9000/9100/9500 9500 Brine Valve Systems (1600 and 1700 Series) Figure 26 Item Quantity Part Number 1 2 3 1 2 1 3A 1 16922 15137 60037-610 60020-620 60020-630 60020-690 60037HW 60020-25 60020-50 60020-100 4 5 6 7 8 9 10 1 1 1 2 2 1 1 16922 15137 15414 16959 60039-00 60039-10 60039-12 60039-15 60039-20 60039-24 60039-30 60039-35 60039-40 Figure 27 Description bracket, brine valve screw, brine valve bracket brine valve assembly, 0.25 gpm brine valve assembly, 0.
Model 9000/9100/9500 9000/9100/9500 Second Tank Assemblies Figure 28 Figure 29 Figure 30 32
Model 9000/9100/9500 9000/9100/9500 Second Tank Assemblies Item Quantity Part Number Description 1 2 3 4 4 4 4 1 5 1 14202-01 13255 15078-01 14864-01 14864-01NP 15823-06 15823-06NP 15823-12 15823-12NP 15823-14 15823-14NP 15823-16 15823-16NP 9000 second tank assembly screw, hex head #8-32 clip, hold-down coupling assembly, 9000 second tank adapter assembly, 9000 second tank adapter assembly, 9000, nickel-plated yoke assembly 6" tanks, 6" tubes yoke assembly 6" tanks, 6" tubes, nickel-plated yoke ass
Model 9000/9100/9500 9000/9100/9500 Meter Assemblies Figure 31 Figure 32 Figure 33 34
Model 9000/9100/9500 9000/9100/9500 Meter Assemblies Item Quantity Part Number Description 1 1 1A 1B 1C 1D 1 60086 60086-50 60087 14038 14716 15150 15218 15218NP 15237 15237NP 13509 13509-01 19797 60626 60626-01 60389 60389NP 60389-20 60390 60390NP 60390-20 60612 60622 15078 60610-01 60610-01NP 60610-02 60610-02NP 60610-21 60610-21NP 60610-22 60610-22NP 60611-01 60611-01NP 60611-02 60611-02NP 9000 meter assembly 3/4" meter assembly, standard range 3/4" meter assembly, electronic (ET) 3/4" meter ass
Model 9000/9100/9500 9000/9100 Bypass Valve Figure 34 Item Quantity Part Number Description 1 1 2 Not Shown 3 1 60040SS 60040-10 60041SS 60041-10 60049 3/4" bypass valve NPT 3/4" bypass valve BSP 1" bypass valve NPT 1" bypass valve BSP plastic bypass valve 40157 plastic bypass T-handle wrench 36
Model 9000/9100/9500 2310 Safety Brine Valve Figure 35 Item Quantity Part Number Description 1 2 1 1 3 1 60014 60068 60026-30 60002 2310 safety brine valve 2310 float assembly float assembly red/white (float fill) #500 air check 37
Model 9000/9100/9500 9500, 2350 Safety Brine Valve Figure 36 Item Quantity Part Number Description 1 1A 2 1 1 1 3 1 1 60038 61024 60026-30 60076-30SAN 60009-00 60009-01 2350 safety brine valve 2350 actuator assembly float assembly red/white float assembly green/green (hot water) #900 air check #900 air check hot water 18603 18604 2350 fittings for 1700 brine system #900 fittings for 1700 brine system Not Shown 4 5 38
Model 9000/9100/9500 2300 Safety Brine Valve Figure 37 Item Quantity Part Number Description 1 1 2 1 3 1 60027-FFA 60027-FFS 60028-30 60026-30SAN 60002 60003 2300 safety brine valve, fitting facing arm 2300 safety brine valve, fitting facing stud float assembly blue/white float assembly green/green, hot water #500 air check #500 air check, hot water 39
Model 9000/9100/9500 Water Conditioner Flow Diagrams In Service Position Figure 38 : In Service Position Tanks Switching Figure 39 : Tanks Switching, Meter Initiated Regeneration 40
Model 9000/9100/9500 Backwash Figure 40 : Backwash Position Brine Draw Figure 41 : Brine Draw 41
Model 9000/9100/9500 Slow Rinse Figure 42 : Slow Rinse Rapid Rinse Figure 43 : Rapid Rinse 42
Model 9000/9100/9500 Brine Tank Fill Position Figure 44 : Brine Tank Fill Position In Service, Tanks Switched Figure 45 : In Service, Tanks Switched 43
Model 9000/9100/9500 Troubleshooting PROBLEM 1. Softener fails to regenerate. CAUSE A. Electrical service to unit has been interrupted. B. Timer is defective. 2. Hard water. A. Bypass valve is open. B. No salt in brine tank. C. Injector screen plugged. D. Insufficient water flowing into brine tank. E. Hot water tank hardness. F. Leak at distributor tube. G. Internal valve leak. CORRECTION A. Assure permanent electrical service (check fuse, plug, pull chain or switch). B. Replace timer. A.
Model 9000/9100/9500 PROBLEM 8. Softener fails to draw brine. CAUSE A. B. C. D. Drain line flow control is plugged. Injector is plugged. Injector screen plugged. Line pressure is too low. E. Internal Control Leak CORRECTION A. B. C. D. Clean drain line flow control. Clean injector. Clean screen. Increase line pressure to 25 psi min. E. Change seals, spacers and piston assembly. 9. Control cycles continuously. A. Broken or shorted switch. A.
Model 9000/9100/9500 Mechanical Timer Valve Wiring TM - TIMER MOTOR VDM - VALVE DRIVE MOTOR SW1 - TIMER HOMING SWITCH SW2 - TIMER PROGRAM SWITCH SW3 - VALVE HOMING SWITCH SW4 - VALVE PROGRAM SWITCH THCAM - TIMER HOMING CAM TPCAM - TIMER PROGRAM CAM Figure 46 46
Model 9000/9100/9500 ET Timer Valve Wiring TB1 - HIGH VOLTAGE TERMINAL BLOCK TB2 - LOW VOLTAGE TERMINAL BLOCK CB1 - 3200ET CIRCUIT BOARD F1 - TIMED AUXILIARY OUTPUT FUSE VDM - VALVE DRIVE MOTOR SW1 - HOMING SWITCH SW2 - STEP SWITCH SW3 - BRINE CAM SWITCH HCAM - VALVE HOMING CAM SCAM - VALVE STEP CAM BVCAM - BRINE VALVE CAM Figure 47 Twin Unit Meter/Timeclock/Sensor Regeneration 47
Model 9000/9100/9500 SE Timer Valve Wiring CB1 - SE TIMER T1 - 24V TRANSFORMER TM - 3/4" TURBINE FLOW METER (OPTIONAL) PWM - 1.
Model 9000/9100/9500 9000 Control Dimensions Figure 49 49
Model 9000/9100/9500 9100 Control Dimensions Figure 50 50
Model 9000/9100/9500 9500 Control Dimensions Figure 51 51
Model 9000/9100/9500 Meter Flow Data 9000 Figure 52 : 9000 Meter Flow Data 52
Model 9000/9100/9500 9100 Figure 53 : 9100 Meter Flow Data 9500 Figure 54 : 9500 Meter Flow Data 53
Model 9000/9100/9500 Injector Flow Data 9000/9100 Figure 55 : 9000/9100—1600 Series Injectors 54
Model 9000/9100/9500 9500 Figure 56 : 9500—1600 Series Injectors Figure 57 : 9500—1700 Series Injectors 55
P/N 40944 Rev.
