User Guide

ManualsBrandsNokia ManualsCell Phone8800

Service Manual

RM-13/33 (Nokia 8800/8801)

Mobile Terminal

Part No: (9240218 (Issue 1))

Nokia Customer Care

Company Confidential

Summary of content (224 pages)

PAGE 2
RM-13/33 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Original issue Page ii Date 05/2005 Inserted By Comments J Bryman Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 3
RM-13/33 Introduction the RM-13/33 service manual Nokia Customer Care Introduction the RM-13/33 service manual This is the original issue of the RM-13/33 service manual. Service There are very few serviceable parts on the PWB. Most components are under shielding and are therefore not changeable. Except for some mechanical parts (see Mechanical parts (Page 2–7)), there are only two components on the PWB changeable for service; the battery connector and the SIM connector.
PAGE 4
RM-13/33 Copyright Nokia Customer Care Copyright Copyright © 2005 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
PAGE 5
RM-13/33 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
PAGE 6
RM-13/33 For your safety Nokia Customer Care For your safety QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Page vi Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 7
RM-13/33 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
PAGE 8
RM-13/33 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
PAGE 9
RM-13/33 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
PAGE 10
RM-13/33 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail.
PAGE 11
RM-13/33 Nokia 8800/8801 Service Manual Structure Nokia Customer Care Nokia 8800/8801 Service Manual Structure 1 2 3 4 5 6 7 8 9 General Information Parts Lists and Component Layouts Phoenix Service Software Instructions Service Tools and Service Concepts Disassembly and Reassembly instructions Baseband Troubleshooting and Tuning RF Troubleshooting and Tuning System Module Description Schematics 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 15
RM-13/33 General Information Nokia Customer Care Table of Contents Product selection.............................................................................................................................................................................1–5 Features..............................................................................................................................................................................................1–5 Hardware and software features.................
PAGE 17
RM-13/33 General Information Nokia Customer Care Product selection The RM-13 is a triple band transceiver unit designed for the GSM900/1800/1900 networks, including EGSM. RM-33 is the US variant, designed for the GSM850/1800/1900 networks. Figure 1 RM-13/33 product picture Features Hardware and software features Hardware features • • • • • • • • • • • • • • • • Active TFT color display (208x208 pixels) with 256 K colors. Douglas 6UI style, 5-way navigation key including select.
PAGE 18
RM-13/33 General Information Nokia Customer Care • • • • FM Radio MP3 player DCT3 charger plug Plug and play bottom accessory support Software features • ISA OS 8.0s Platform • Nokia Series 40 UI : C++ and Java MIDP 2.
PAGE 19
RM-13/33 General Information Nokia Customer Care Accessories Table 1 Power Name Type Battery 600 mAh Li-Ion BL-5X Charger ACP-7 Retractable charger ACP-8 Charger ACP-12 Mobile charger LCH-8 Mobile charger LCH-9 Mobile charger LCH-12 Table 2 Car accessories Name Type Plug and play handsfree PPH-1 Wireless plug-in handsfree HF-6W Wireless car kit CK-1W Advanced car kit CK-7W Car kit phone Nokia 610 Car kit Nokia 616 Car phone Nokia 810 Table 3 Audio Name Type Wired headset
PAGE 20
RM-13/33 General Information Nokia Customer Care Name Type Wired headset HS-15 TTY HDA-9 Table 4 Connectivity Name Type Digital pen SU-1B Desk stand DT-8 Table 5 Imaging and lifestyle Name Type Image viewer SU-2 Image frame SU-7 Image album PD-1 Camera PT-5W SIM copy device RX-17 Page 1–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 23
RM-13/33 Parts Lists and Component Layouts Nokia Customer Care Table of Contents Exploded view..................................................................................................................................................................................2–5 Spare parts overview.....................................................................................................................................................................2–6 Mechanical parts.............................
PAGE 27
RM-13/33 Parts Lists and Component Layouts Nokia Customer Care Mechanical parts Table 6 Mechanical parts list ITEM/ CIRCUIT REF.
PAGE 28
RM-13/33 Parts Lists and Component Layouts Nokia Customer Care ITEM/ CIRCUIT REF. QTY PART NAME I019 4 SCREWS M1.4x2.4 TORX 4 PLUS I020 1 ENGINE MODULE INCL.
PAGE 29
RM-13/33 Parts Lists and Component Layouts Nokia Customer Care Component parts Table 8 Changeable component parts for RM-13/33 Refs Type Object Name PWB Position, X/Y Assy Side X100 Battery connector SMD BATTERY CONN 2POL POGO WITH A SWITCH C2 B X386 SIM connector SM SIM CONNECTOR 2X3POL G3 B Note: Most components are under shielding and therefore not changeable. Component layouts See also A3 size layouts in the Schematics chapter (Page 9–4).
PAGE 30
RM-13/33 Parts Lists and Component Layouts Nokia Customer Care Component layout, build 1eaa_11a/b (RM-13/33), bottom Figure 4 RM-13/33 component layout, bottom Page 2–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 31
RM-13/33 Parts Lists and Component Layouts Nokia Customer Care Component layout, build 1eaa_11a/b (RM-13/33), top Figure 5 RM-13/33 component layout, top 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 35
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Table of Contents Service software installation.......................................................................................................................................................3–5 Phoenix installation steps in brief.......................................................................................................................................3–5 Installing Phoenix.................................................
PAGE 36
Nokia Customer Care RM-13/33 Phoenix Service Software Instructions Figure 36 FLS virtual port icon..................................................................................................................................................3–21 Figure 37 Connections list..........................................................................................................................................................3–22 Figure 38 Connection information............................................
PAGE 37
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Service software installation Phoenix installation steps in brief Phoenix is the DCT-4 generation service software for reprogramming, testing and tuning the phone.
PAGE 38
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Context If at any point during installation you get this message, Dongle is not found and installation cannot continue: Figure 6 Dongle not found Possible reasons may be defective or too old PKD-1 Dongle (five digit serial number Dongle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger.
PAGE 39
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 2. Click Next in Welcome dialog to continue. Figure 8 Welcome dialogue 3. Read the disclaimer carefully. Figure 9 Disclaimer text 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 40
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 4. Choose destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. Figure 10 Destination folder Click Next to continue. You may choose another location by selecting Browse (not recommended). 5. Wait for the components to be copied. Figure 11 Installation status 1 Progress of the setup is shown in the Setup Status window. Page 3–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 41
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 6. Wait for the drivers to be installed and updated. Figure 12 Installation status 2 The process may take several minutes to complete. If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered right away. Figure 13 Registering components 1 If the operating system used requires restarting your computer the Install Shield Wizard will tell you about it. Select Yes...
PAGE 42
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Figure 14 Restart computer After the reboot, components are registered and Phoenix is ready for use. Note: Phoenix does not work, if components have not been registered. Figure 15 Registering components 2 Page 3–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 43
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 7. Click Finish to end installation. Figure 16 Finish installation Phoenix is now ready for use. Next action After the installation, Phoenix service software can be used after: • installing phone model specific data package for Phoenix, and • configuring users and connections. FLS-4S can be used right away. FPS-8* can be used after updating its Flash Update Package files.
PAGE 44
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care If you try to update the Phoenix with the same version that you already have (for example, a15_2004_24_7_55 to a15_2004_24_7_55) you are asked if you want to uninstall the version of Phoenix you have on your PC. In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows Control panel.
PAGE 45
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 3. If the operating system does not require rebooting, click Finish to complete. Figure 19 Finish uninstallation If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards.
PAGE 46
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 3. In the following view, select Repair. Figure 20 Repair program Phoenix will now reinstall components and register them. The procedure is the same as when updating Phoenix. 4. To complete the repair, click Finish. Phoenix service software data package overview Each product has its own data package (DP).
PAGE 47
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Note: Very often the Phoenix Service SW and the phone-specific data package for Phoenix come in pairs, meaning that a certain version of Phoenix can only be used with a certain version of the data package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins and readme.txt files of the data packages. Steps 1.
PAGE 48
Nokia Customer Care RM-13/33 Phoenix Service Software Instructions In this view you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version required with this data package. Click Next to continue. Figure 23 Data package setup information 4. Confirm location and click Next to continue. Figure 24 Data package destination folder The install shield checks where the Phoenix application is installed and the directory is shown.
PAGE 49
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 5. Click Next to start copying the files. Figure 25 Start copying files Phone model specific files will be installed. Please wait. Figure 26 Data package installation status 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 50
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 6. Click Finish to complete the installation. Figure 27 Finish data package installation You now have all phone model specific files installed in your Phoenix Service SW. Next action Phoenix can be used, for example, for flashing phones and printing type labels after: • configuring users, and • managing connections. FLS-4S can be used right away. FPS-8* can be used after updating Flash Update Package files.
PAGE 51
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 2. Once the previously installed data package is uninstalled, click Finish. Figure 29 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Windows Control Panel → Add/Remove Programs → xx-xx * Phone Data Package . (*= type designator of the phone) Next action Run the installation package again to continue installation from the beginning.
PAGE 52
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 3. Type in the name and initials of the user and click OK. A new user is now created. 4. Click OK. You are now able to login with the user name created. 5. Click OK. Figure 31 Login, user configured Managing connections in Phoenix Steps 1. Start Phoenix Service SW and log in. Figure 32 Phoenix icon 2. Choose File → Manage Connections .
PAGE 53
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Figure 34 Connections list 3. Click Add to add a new connection, and select if you want to create it manually or by using the Connection Wizard. In the following dialogs you will be asked to select settings for the connection. If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection. 4. Select Manual mode, and click Next to continue.
PAGE 54
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care ii For FPS-8 Flash Prommer, choose the following connection settings: • Media: FPS-8 • Port Num: COM Port where FPS-8 is connected • COMBOX_DEF_MEDIA: FBUS 5. Click Finish to complete the configuration. 6. Activate the connection you want to use by clicking it, use up/down arrows to move it on top of the list, and click Apply.
PAGE 55
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Figure 40 Product support module information Installing Flash support files for FPS-8* and FLS-4* Before you begin Note: Only separate installation package. • Install Phoenix Service SW. • Install phone model specific data package for Phoenix. • The flash support files are delivered in the same installation package with Phoenix data packages or newer Phoenix packages beginning from September 2003.
PAGE 56
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 2. If the same version of Flash Update package already exists, and you want to reinstall it, the previous package is first uninstalled. Restart installation again after that. Figure 42 Uninstall flash update package If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again.
PAGE 57
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia \Phoenix. Click Next to continue. Figure 45 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Installation will continue.
PAGE 58
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 4. Choose Finish to complete the installation procedure. Figure 47 Finish flash update Next action FLS-4 can be used right after the Flash Update Package is installed. FPS-8* flash prommer must be updated using Phoenix! Updating FPS-8 Flash prommer software Steps 1. Start Phoenix Service Software and log in, manage connection correctly for the FPS-8* flash prommer. Figure 48 Phoenix icon 2. Choose Flashing → FPS-8 Maintenance .
PAGE 59
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 3. When the new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select Yes to update files. Figure 50 Prommer SW update 4. Wait until you are notified that update has been successful; the procedure will take a couple of minutes. Click OK to close the FPS-8 Maintenance window.
PAGE 60
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Figure 52 FPS-8 info window Alternative steps • FPS-8 SW can also be updated by pressing Update button and selecting appropriate fps8upd.ini file in C: \Program Files\Nokia\Phoenix\Flash. Figure 53 Flash directory window • All files can be loaded separately to FPS-8. To do this, just press the right mouse button in the Flash box files window and select the file type to be loaded. More information can be found in Phoenix Help.
PAGE 61
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care When activation file is received (for example, 00000.in), copy it to the C:\ProgramFiles\Nokia\Phoenix \BoxActivation directory on your computer (this directory is created when Phoenix is installed). Steps 1. Start Phoenix Service Software. 2. Choose Maintenance → Prommer Maintenance . Figure 54 Prommer maintenance 3. In the Prommer Maintenance window, click Activate. 4.
PAGE 62
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 4. To confirm the deactivation, click Yes. Figure 56 Deactivation warning The box is deactivated. 5. To complete the deactivation, restart FPS-8. Updating JBV-1 docking station software Before you begin The JBV-1 docking station contains software (firmware) which can be updated.
PAGE 63
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care Figure 57 Extracting JBV-1 update files 2. Files needed for JBV-1 package setup program will be extracted. Read the instructions in the dialog box and click Next to continue. 3. Figure 58 JBV-1 update information Accept the suggested destination folder for installing the JBV-1 SW Package, and click Next to continue. Figure 59 JBV-1 update destination folder 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia.
PAGE 64
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 4. Select Full installation and click Next to continue. 5. Figure 60 Select installation: Full A program folder is created and the software files are installed there. Click Next to continue. Figure 61 Select program folder Page 3–32 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 65
RM-13/33 Phoenix Service Software Instructions 6. 7. 8. Nokia Customer Care Click Finish to complete the installation. Figure 62 Finish JBV-1 update installation Connect the USB cable/JBV-1 to your computer. Connect power to JBV-1 (11-16V DC) from an external power supply, then connect the USB Cable between the JBV-1 USB connector and the PC. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package.
PAGE 66
RM-13/33 Phoenix Service Software Instructions Nokia Customer Care 11. Choose file JBV1v18.CDE and click Open to update your JBV-1 to a new version (v.18). Figure 64 JBV-1 update directory window Wait until you hear a "click" from the JBV-1. The older SW file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW package has been installed on your computer. 12. Click OK to see the current JBV-1 status (after a successful update).
PAGE 69
RM-13/33 Service Tools and Service Concepts Nokia Customer Care Table of Contents Service tools......................................................................................................................................................................................4–5 ACF-8..............................................................................................................................................................................................4–5 CA-5S.........................
PAGE 71
RM-13/33 Service Tools and Service Concepts Nokia Customer Care Service tools List of Service Tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product , refer to various concepts. ACF-8 Universal power supply ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.
PAGE 72
RM-13/33 Service Tools and Service Concepts Nokia Customer Care DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for example, between the PC's serial port and module jigs, flash adapters or docking station adapters. FLC-2 DC cable FLC-2 is used with a flash adapter to supply a controlled operating voltage. FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.
PAGE 73
RM-13/33 Service Tools and Service Concepts Nokia Customer Care FPS-10 Flash prommer FPS-10 interfaces with: • • • • PC Control unit Flash adapter Smart card FPS-10 flash prommer features: • • • • • • Flash functionality for BB5 terminals Smart Card reader for SX-2 or SX-4 USB traffic forwarding USB to FBUS/Flashbus conversion LAN to FBUS/Flashbus and USB conversion Vusb output switchable by PC command FPS-10 sales package includes: • FPS-10 prommer • Power Supply with 5 country specific cords • USB
PAGE 74
RM-13/33 Service Tools and Service Concepts Nokia Customer Care JBV-1 Docking station The JBV-1 docking station is a general tool that has been designed for calibration and software update use. The JBV-1 is used together with a docking station adapter as one unit In calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing the power for the phone can be taken from the flash prommer or external power supply: 11-16 V DC.
PAGE 75
RM-13/33 Service Tools and Service Concepts Nokia Customer Care RJ-87 Soldering jig The soldering jig RJ-87 is used for soldering and as a rework jig for the main board. The material is resistant to the heat used by lead free soldering. The PWB can be used with either A or B side upwards. SA-41 RF Coupler SA-41 RF Coupler is used for Go/No-Go test after changing components in the RF part of the phone.
PAGE 76
RM-13/33 Service Tools and Service Concepts Nokia Customer Care XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.
PAGE 77
RM-13/33 Service Tools and Service Concepts Item Nokia Customer Care Type Description 1 SF-29 Point of Sales flash loading adapter 2 XCS-1 Service cable 3 FLS-4S Flash device 4 ACF-8 AC charger 5 Computer with Phoenix SSW POS flash concept with FPS-8 Figure 68 POS Flash concept with FPS-8 Item Type Description 1 SF-29 Point of Sales flash loading adapter 2 FLC-2 Power cable 3 XCS-4 Modular cable 4 FPS-8 Flash prommer box 5 ACF-8, included in FPS-8 sales pack AC Charger 6
PAGE 78
RM-13/33 Service Tools and Service Concepts Nokia Customer Care Note: More than 32MB SRAM required in FPS-8.
PAGE 79
RM-13/33 Service Tools and Service Concepts Nokia Customer Care POS flash concept with FPS-11 Figure 70 POS flash concept with FPS-11 Item Type Description 1 SF-29 Point of Sales flash loading adapter 2 CA-28DS Service cable 3 FPS-11 Flash prommer box 4 AC adapter included in sales kit AC charger 5 CA-31D included in sales kit USB cable 6 PKD-1 Software protection key 7 9240218 (Issue 1) Computer with Phoenix SSW Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 80
RM-13/33 Service Tools and Service Concepts Nokia Customer Care JBV-1 flash concept with FPS-8 Figure 71 JBV-1 flash concept with FPS-8 Item Type Description 1 JBV-1 Docking station 2 DA-41 Docking station adapter 3 PCS-1 Power cable 4 XCS-4 Modular cable 5 FPS-8 Flash prommer box 6 ACF-8, included in FPS-8 sales pack AC Charger 7 AXS-4, included in FPS-8 sales pack D9 – D9 cable 8 CA-10DS, included in FPS-8 sales pack Printer cable 9 PKD-1 Software protection key 10 Comput
PAGE 81
RM-13/33 Service Tools and Service Concepts Nokia Customer Care JBV-1 flash concept with FPS-10 Figure 72 JBV-1 flash concept with FPS-10 Item Type Description 1 JBV-1 Docking station 2 DA-41 Docking station adapter 4 CA-41PS Power cable 3 XCS-4 Modular cable 5 FPS-10 Flash prommer box 6 AC-33, included in sales kit AC Charger 7 CA-31D, included in sales kit USB cable 8 PKD-1 Software protection key 9 Computer with Phoenix SSW JBV-1 service concept This concept is for baseban
PAGE 82
RM-13/33 Service Tools and Service Concepts Nokia Customer Care Figure 73 JBV-1 service concept Item Type Description 1 JBV-1 Docking station 2 DA-41 Docking station adapter 3 CA-5S DC cable 4 PCS-1 Power cable 5 DAU-9S MBUS cable 6 PKD-1 Software protection key 7 Computer with Phoenix SSW Module jig flash concept with FPS-8 Flashing with MJ-33 is recommended in local mode.
PAGE 83
RM-13/33 Service Tools and Service Concepts Nokia Customer Care Figure 74 Module jig flash concept with FPS-8 Item Type Description 1 MJ-33 Module jig 2 PCS-1 Power cable 3 XCS-4 Modular cable 4 FPS-8 Flash prommer box 5 ACF-8, included in FPS-8 sales pack AC Charger 6 AXS-4, included in FPS-8 sales pack D9 – D9 cable 7 CA-10DS, included in FPS-8 sales pack Printer cable 8 PKD-1 Software protection key 9 Computer with Phoenix SSW SF-12 SRAM Module (3 pcs needed inside FPS-8)
PAGE 84
RM-13/33 Service Tools and Service Concepts Nokia Customer Care Figure 75 Module jig flash concept with FPS-10 Item Type Description 1 MJ-33 Module jig 2 CA-41PS Power cable 3 XCS-4 Modular cable 4 FPS-10 Flash prommer box 5 AC-33 AC charger 6 CA-31D USB cable 7 PKD-1 Software protection key 8 Computer with Phoenix SSW Module jig service concept This concept is for troubleshooting and RF calibration. MJ-33 is intended for use with an external power supply.
PAGE 85
RM-13/33 Service Tools and Service Concepts Nokia Customer Care Figure 76 Module jig service concept Item Type Description 1 MJ-33 Module jig 2 XRF-1 RF cable 3 DAU-9S MBUS cable 4 PCS-1 Power cable 5 PKD-1 Software protection key 6 9240218 (Issue 1) Computer with Phoenix SSW Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 89
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions..............................................................................................................................................................5–5 Reassembly instructions.............................................................................................................................................................
PAGE 91
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care Disassembly instructions Steps 1. You will need these tools. 2. Always protect the window with a plastic film. 3. Remove the battery cover. 4. Unscrew the 4 torx screws size 6 plus screws in the shown order. Mind the different screw lengths. 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 92
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care Note: For reassembly ALWAYS USE NEW SCREWS! When reassembling, use the reverse order and the following torques: • For M1.6x4.1 : 17 Ncm (1 & 2) • For M1.6x7.5: 25 Ncm (3 & 4) 5. Remove the B-cover by shifting it carefully and as shown in the picture below. Mind the sharp contact springs. 6. Unlock the antenna assy, beginning from the left side. 7. Use the DC plug to remove the system connector. Ensure that no adhesive remains.
PAGE 93
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care 8. Lever out the vibra motor with a slotted screwdriver. Ensure that no adhesive remains. 9. Once removed, the microphone cannot be used again. 10. Unlock and remove the SIM retainer. 11. Pull up the A-cover. Note: Mind the Flex foil components. 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 94
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care 12. Open the first flex connector of the PWB with the SRT-6. 13. Open the second flex connector and remove the PWB. 14. Peel off the bottom flex carefully. 15. Shift the slide to the end position before you continue. Page 5–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 95
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care 16. Once released, the backplate cannot be used again. 17. Peel off the backplate slowly. 18. Unscrew the 4 torx size 4 screws in the shown order. For reassembly use the reverse order and a torque of 17 Ncm. Note: For reassembly ALWAYS USE NEW SCREWS! 19. Remove the UI cover. 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 96
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care 20. Protect the inner side window and now bared LCD with plastic film. 21. Carefully lever out the camera module with the SRT-6. 22. Remove the earpiece with tweezers. 23. Pull up the camera housing. Page 5–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 97
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care 24. Lever out the keymat with the SRT-6. 25. Carefully lift up the main flex. 26. Peel off the main flex. 27. Release the springs from the middle pin first. 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 98
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care 28. Release the end loop of the springs. Reassembly instructions Steps 1. Mind the correct positioning of the springs. Place the lower spring. 2. Then, place the upper spring. 3. Page 5–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 99
RM-13/33 Disassembly and Reassembly instructions Nokia Customer Care Make sure the springs have correct functionality. 4. Continue by following the disassembly instructions, but in reversed order. Note: Pay special attention to step 18 and 4. Note: For reassembly ALWAYS USE NEW SCREWS! 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 103
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Table of Contents Introduction to baseband troubleshooting............................................................................................................................6–5 Display information: "Contact service".....................................................................................................................................6–5 Power and charging troubleshooting..................................................
PAGE 104
Nokia Customer Care RM-13/33 Baseband Troubleshooting and Tuning Figure 83 Flash programming troubleshooting.................................................................................................................6–14 Figure 84 Uplink or downlink failure......................................................................................................................................6–16 Figure 85 Uplink missing audio signal........................................................................
PAGE 105
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Introduction to baseband troubleshooting For service There are only two changeable parts on the PWB: • Battery connector (X100) • SIM connector (X386), troubleshoot: SIM card failure (Page 6–12) Note: Most components are under shielding and therefore not changeable. You MUST NOT cut the shielding cans open! For analysis This document describes in overview the different hardware error possibilities for the phone.
PAGE 106
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care IR IF_TEST If all these self tests are passed, the phone will start up. From Phoenix it is possible to run all the self tests and the additional “Runtime test”. Power and charging troubleshooting Phone is dead The phone does not use any current at all when the supply is connected and/or power key is pressed. It is assumed that the voltage supplied is 3.9 VDC. UEMEK will prevent any functionality at battery/supply levels below 2.
PAGE 107
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Figure 77 Phone is dead Phone does not stay on or is jammed If the MCU does not service the watchdog register within the UEMEK, the operations watchdog will run out after approximately 32 seconds. It is not possible to measure this service routine. 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 110
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Low battery operation time Figure 80 Low battery operation time troubleshooting Page 6–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 111
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Interface troubleshooting FM radio troubleshooting Figure 81 FM radio Camera failure Introduction to camera troubleshooting Bad conditions often cause bad pictures. Therefore, the camera operation has to be checked in constant conditions or by using a second, known-to-be-good Nokia device as reference. Image quality is hard to measure quantitatively, and the difference between a good and a bad picture can be small.
PAGE 112
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care When checking for possible errors in camera functionality, knowing what error is suspected significantly helps the testing by narrowing down the amount of test cases.
PAGE 113
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Figure 82 SIM card failure Flash programming troubleshooting The flash programming is possible via the pads on the PWB. In flash programming error cases, the flash prommer (via Phoenix or Darium computer software) can give some information about the error.
PAGE 114
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Various errors can appear from the prommer when flashing the phone - not all of them can be directly linked to the hardware. Because uBGA components are used, it is not possible to verify if there is a short circuit in control and address/ data lines on TikuEDGE, NOR flash, NAND flash or SDRAM.
PAGE 115
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care TX IQ DP LOOP TEST SIM CLK LOOP TEST SIM IO CTRL LOOP TEST MBUS RX TX LOOP TEST BACKUP BATT TEST RADIO TEST WARRANTY TEST PA TEMP TEST SIM LOCK TEST PPM VALIDITY TEST KEYBOARD STUCK TEST LPRF IF TEST FLASH CHECKSUM TEST CAMERA IF TEST EXT RAM DATA BUS TEST EXT RAM ADDR BUS TEST NAND FLASH ID TEST BT WAKEUP TEST IR IF_TEST If all these self tests are passed, the phone will start up.
PAGE 116
Nokia Customer Care RM-13/33 Baseband Troubleshooting and Tuning Audio troubleshooting Uplink or downlink failure Figure 84 Uplink or downlink failure Page 6–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 117
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Uplink missing audio signal Figure 85 Uplink missing audio signal 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 118
Nokia Customer Care RM-13/33 Baseband Troubleshooting and Tuning Uplink weak audio signal Figure 86 Uplink weak audio signal Page 6–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 119
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Uplink distorted audio signal Figure 87 Uplink distorted audio signal 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 121
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Downlink missing audio signal Figure 89 Downlink missing audio signal 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 122
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Downlink weak audio signal Figure 90 Downlink weak audio signal Page 6–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 123
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Downlink distorted audio signal Figure 91 Downlink distorted audio signal 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 124
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Downlink noise in audio signal Figure 92 Downlink noise in audio signal Page 6–24 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 125
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Downlink TDMA noise Figure 93 Downlink TDMA noise 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 126
Nokia Customer Care RM-13/33 Baseband Troubleshooting and Tuning Various noise problems Figure 94 Various noise problems Page 6–26 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 129
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Connections troubleshooting Bluetooth troubleshooting Figure 97 Bluetooth troubleshooting 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 130
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Baseband tuning Energy management calibration Before you begin External power is needed. Energy management calibration is used for calibrating the battery and charger settings of the phone. Preparation for energy management calibration: • Charger calibration: Connect DC cable CA-5S between JBV-1 and VIN of the phone. • Connect 12...15 V from the external power supply to JBV-1. Note: Make sure that FBUS connection is used.
PAGE 131
RM-13/33 Baseband Troubleshooting and Tuning Nokia Customer Care Figure 99 Energy management calibration 3. Set limits for energy management calibration according to the table below. Table 9 Calibration value limits Parameter Min. Max. ADC Gain 27000 28000 ADC Offset -50 50 BSI Gain 930 1100 VBAT Gain 10000 11000 VBAT Offset 2400 2600 VCHAR 58000 62000 ICHAR 3500 4600 4. If values are within limits, select "Save to phone".
PAGE 135
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Table of Contents Introduction to RF troubleshooting..........................................................................................................................................7–5 RF troubleshooting for service....................................................................................................................................................7–5 Auto tuning................................................................
PAGE 136
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Figure 118 Synthesizer................................................................................................................................................................7–32 Page 7–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 137
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Introduction to RF troubleshooting For service There are no changeable RF components on the PWB when servicing the phone. In case of RF failure, the entire PWB must be replaced. Go to RF troubleshooting for service (Page 7–5) for assistance. Note: Most components are under shielding, and must not be replaced for service.
PAGE 138
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care If “pass”, there is no RF failure. Auto tuning This phone can be tuned automatically. Autotune is designed to align the phone's RF part easier and faster. It performs calibrations, tunings and measurements of RX and TX. The results are displayed and logged in a result file, if initiated. Hardware set up Hardware requirements for auto tuning: • • • • • PC (Windows 2000/NT) with GPIB card Power supply Product specific module jig Cables: 3 (alt.
PAGE 139
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Figure 100 RX Channel Select Filter Calibration i Check Save to Phone ii Press Tune iii Press Stop to store the data to the phone Results RX channel select filter calibration is finished. RX calibration Context RX calibration is used to determine gain at different gain settings for front-end and the Helgo ASIC and it needs to be done in all three bands. Note: Always calibrate band 850/900 first.
PAGE 140
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Figure 101 RX calibration (Example) i Make sure you have made the following settings: Table 10 RX calibration settings Band Calibration mode 1st Manual [dbm] 2nd Manual [dbm] GSM 850/900 Automatic -50 -85 GSM 1800/1900 Automatic -50 -85 ii Check Load from phone and Save to phone. iii Press Start Initial data will be loaded from the phone and calibration starts.
PAGE 141
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Figure 102 RX calibration with band EGSM900 (Example) iv Follow the instructions in the pop–up window and set frequency and level of the signal generator. v Press OK vi Press “Save & Continue” Figure 103 RX calibration values (Example) Results Calibration data will be stored to the phone. Next action Continue to next band. 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 142
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care RX band filter response compensation (GSM) Before you begin Rx calibration must be done before the RX Band Filter Response Compensation Context In each GSM RX band, there is a band pass filter in front of Helgo front end. The amplitude ripple caused by these filters causes ripple to the RSSI measurement and therefore calibration is needed. The calibration has to be repeated for each GSM band. Steps 1. 2. 3.
PAGE 143
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care 6. Click Tune. 7. Connect signal generator to the phone and set frequency and amplitude as instructed in the "RX Band Filter Response Compensation for EGSM900" popup window. 8. To perform tuning, click OK. 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 144
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care 9. Go through all 9 frequencies. 10. Check that the tuning values are within the limits specified in this table: Table 11 RX band filter response tuning values Band & channel Min [dB] Typ [dB] Max [dB] Ch. 965/923.26771 MHz -10 -1 5 Ch. 975/925.26771 MHz -3 0 5 Ch. 987/ 927.66771 MHz -3 0 5 Ch. 1009 / 932.06771 MHz -3 0 5 Ch. 37 / 942.46771 MHz -3 0 5 Ch. 90 / 953.06771 MHz -3 0 5 Ch. 114 / 957.86771 MHz -3 0 5 Ch.
PAGE 145
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care 11. Check the "Save to Phone" check box and click Stop if the values are within the limits. Next action Repeat the steps 4 to 10 for GSM1800 and GSM1900. TX manual tuning TX power level tuning (GSM) Context Because of variations at the IC process and discrete component values, the actual transmitter RF gain of each phone is different. TX power level tuning is used to find out mapping factors called 'power coefficients’.
PAGE 146
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care 3. From the Tuning menu, choose GSM -> Tx Power Level Tuning . 4. Set Mode to Automatic and Edge to Off. TX data type: GMSK: Random 5. EDGE: PN-9 Set the spectrum analyzer for power level tuning: Frequency Channel frequency 897.4MHz GSM900 1747.
PAGE 148
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care 7. Adjust power levels 5, 15, 19 and Base to correspond the "Target dBm" column by pressing + or – keys. See target values in table below. Figure 104 TX power level tuning window (example) Table 12 TX power tuning targets TX power tuning targets GMSK 850/900 1800/1900 Power level Target dBm Power level Target dBm 5 32.5 0 29.5 (30.
PAGE 149
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care TX power tuning targets 8. 9. 10 23 4 22 11 21 5 20 12 19 6 18 13 17 7 16 14 15 8 14 15 13 9 12 16 11 10 10 17 9 11 8 18 7 12 6 19 5 13 4 Base -15 14 2 15 0 Base -15 Click Calculate Coefficients. Check that the coeffiecient values are within the limits specified in the following table. Table 13 TX power level tuning coefficient values Min Typ Max 0.45 0.626 0.
PAGE 150
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care PL0 coefficient Min Typ Max 0.45 0.482 0.7 PL11 coefficient 0.218 PL15 coefficient 0.12 0.184 0.3 0.35 0.377 0.6 GSM1900 EDGE on PL2 coefficient PL11 coefficient 0.23 PL15 coefficient 0.12 0.193 0.3 If the values are within the limits, check that the Save to Phone Permanent Memory check box is checked and click Stop. 10. Set Edge mode on and start tuning again. Change video averaging to 50. 11.
PAGE 151
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care GSM900 GSM1800 GSM1900 Detector Type Max Peak Max Peak Max Peak Reference Level 35dBm 35dBm 35dBm Marker 1 897.33229 MHz 1747.73229 MHz 1879.93229 MHz Marker 2 897.4MHz 1747.8MHz 1880MHz Marker 3 897.46771MHz 1747.86771MHz 1880.06771MHz 2. Open the following two windows in Phoenix: i select Testing → RF Controls Figure 105 RF controls 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 152
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care ii select Tuning → TX IQ Tuning . Figure 106 Tx IQ tuning After opening the two windows, Phoenix should look like this: Page 7–20 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 153
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Figure 107 Phoenix set-up (Tx IQ Tuning windows) 3. Select correct settings for the band you are tuning. The following table summarises the settings of the RF control window for IQ tuning of the three bands. Table 15 RF Control window settings Band TX Data Type TX Power Level RX/TX Channel GSM900 All 1 5 37 GSM1800 All 1 0 700 GSM1900 All 1 0 661 4. Start IQ tuning by pressing Start button in the TX IQ Tuning window.
PAGE 154
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Figure 108 Spectrum analyzer screen shot when performing IQ tuning, part 1 5. Adjust the ‘TXI DC Offset’ and the ‘TXQ DC Offset’ buttons in the TX IQ Tuning window so that the carrier level (marker 2) reaches a minimum. After this adjustment is done, the carrier (marker 2) should be at least 40dB below the lower side band (marker 1). 6.
PAGE 155
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care Figure 109 Spectrum analyzer screen shot when performing IQ tuning, part 2 7. After reducing the amplitude of the frequency components at marker 2 and 3 to a minimum, press Save & Continue. The EGSM tuning has now been completed.
PAGE 159
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care TX troubleshooting TX 900 GMSK troubleshooting Figure 113 Troubleshooting TX 900 GMSK, part 1 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 161
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care TX 1800/1900 troubleshooting Figure 115 Troubleshooting TX 1800/1900, part 1 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 163
RM-13/33 RF Troubleshooting and Tuning Nokia Customer Care RF engine troubleshooting N500 Helgo Figure 117 N500 Helgo 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 167
RM-13/33 System Module Description Nokia Customer Care Table of Contents Phone description...........................................................................................................................................................................8–5 Engine.................................................................................................................................................................................................8–7 Engine modules............................
PAGE 168
RM-13/33 System Module Description Nokia Customer Care Figure 128 Display unit connections......................................................................................................................................8–14 Figure 129 Led driver block.......................................................................................................................................................8–16 Figure 130 Audio block diagram....................................................................
PAGE 169
RM-13/33 System Module Description Nokia Customer Care Phone description Introduction This chapter describes the baseband module including engine, power management, interfaces, audio etc. The phone is based on a DCT4.5 generation baseband and RF circuitry.
PAGE 170
RM-13/33 System Module Description Nokia Customer Care PWB overview Figure 119 PWB layout overview, bottom side Figure 120 PWB layout overview, top side Note: Shieldning cans must ONLY be removed by Repair analysis technicians, and for analysis only. Page 8–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 171
RM-13/33 System Module Description Nokia Customer Care System block diagram Figure 121 System block diagram Engine Engine modules The engine contains • RF ASICs (Application specific integrated circuits) 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 172
RM-13/33 System Module Description Nokia Customer Care • TikuEDGE processor with integrated memory • Baseband ASIC (UEMEK) RF engine The RF module performs the necessary high frequency operations of the engine. In both transmitter and receiver, the modulator and demodulator operate at the channel frequency.
PAGE 173
RM-13/33 System Module Description Nokia Customer Care • Accessory interfaces: LPRF (Bluetooth) • Handling of RF-BB interface • I/O voltage = 1.8 V, Core voltage <1.8 V The main sections of the processor are: • • • • • ARM925 mega-module C-DSP Lead 3 mega-module A-DSP Lead 3 mage module PDRAM 2G system logic (PDA Peripherals) The ARM mega-module has a traffic controller, which provides the interface between the memory control unit, external memories, LCD controller, and internal busses.
PAGE 174
RM-13/33 System Module Description Nokia Customer Care 7 Protection Battery and charging Battery Note: For technical data, see Battery endurance (Page 8–19). This device uses a BL-5X battery. The battery pack is special designed and differs from most Nokia phones. The BSI terminal is removed due to size limitation and the GND and VBAT is interchanged. The BSI resistor is placed on the PWB, as only one battery capacity is supported.
PAGE 175
RM-13/33 System Module Description Nokia Customer Care The radio has an automatic band search function, which can search for a strong write/read signal from a certain frequency. When this is found, data is transmitted to the radio. When the signal strength is low, the TikuEDGE can read data, which is available until the signal is strong again. Figure 125 FM radio module interface to engine Camera This device is equipped with a SVGA resolution camera.
PAGE 176
RM-13/33 System Module Description Nokia Customer Care Figure 126 Tiku/UEMEK SIM interface connections SIM Logic level shifting The SIM interface can be programmed to support 3V and 1.8V SIM cards. The UEMEK contains a SIM interface called Logic level shifting. A register in the UEMEK selects the supply voltage when the SIM interface is powered down. SIM Power up/down The SIM power up/down sequence is generated in the UEMEK. This means that the UEMEK generates the reset switch (RST) signal to the SIM.
PAGE 177
RM-13/33 System Module Description Nokia Customer Care Figure 127 System connector inputs and pads User interface Display The display is mounted on the UI-flex. The display unit has a parallel interface, consisting of the following: • 8-bit data bus (DISPDATA(7:0)) • Write enable WRX • Read enable RDX The display interface block in Tiku handles the above signals, while the ones in the table below are handled by other components on the PWB.
PAGE 178
RM-13/33 System Module Description Nokia Customer Care Figure 128 Display unit connections Keyboard The keyboard is made up of a 4x5 matrix and three special separate keys. They are connected as described in the table below. Table 18 Keypad connections Keypad matrix and Navigation key Navigation Key Page 8–14 Left Tiku Tiku connection Description - Separate controllines (Special keys) for Navi_Up, Navi_Down and Navi_Select.
PAGE 179
RM-13/33 System Module Description Nokia Customer Care Keypad matrix and Navigation key Keypad Column 0 Tiku connection Tiku GPIO 2 Column 1 GPIO 3 Column 2 GPIO 4 Column 3 GPIO 5 Row 0 GPIO 8 Row 1 GPIO 9 Row 2 GPIO 10 Row 3 GPIO 11 Row 4 GPIO 12 Description Tiku, Keyboard interface KDI in the UIF block, Engine interface The connection between the main board and the UI board goes through the UI-flex and a 66-pin multi row connector plug.
PAGE 180
RM-13/33 System Module Description Nokia Customer Care Figure 129 Led driver block Slide switch This is a slide phone that wakes up when it slides open. A switch detects the position of the slide. It is implemented with a Hall IC and a magnet. The signal from the Hall IC is connected to the analouge keyboard input (AuxDet) in the UEMEK, as this is also an interrupt input.
PAGE 181
RM-13/33 System Module Description Nokia Customer Care Figure 130 Audio block diagram Earpiece The earpiece is driven by differential signals from UEMEK (EARP & EARN). It makes contact with the PWB via spring contacts. Microphone Two inputs are used from UEMEK, one for the normal internal microphone and the other for the headset. The third microphone input is used for FM. The microphone bias block in UEMEK generates bias voltages for handportable and handsfree/headset microphones.
PAGE 182
RM-13/33 System Module Description Nokia Customer Care Power amplifier The power amplifier, also called boomer, is a differential operational amplifier (opamp). It has a gain of +12 dB. The differential output drives the internal handsfree speaker, IHF. The outputs go into a high impedance state when powered down. The amplifier can be enabled and shut down using a GENIO line from Tiku. The boomer is off when the shutdown pin (GENIO23) is low. Software controls IHF, headset and earpiece volume via UEMEK.
PAGE 183
RM-13/33 System Module Description Nokia Customer Care Figure 131 Bluetooth engine interface Technical specifications General specifications Unit Dimension (mm) Transceiver with BL-5X 600 mAh Li-Ion battery pack 45x15,0/16,5 Weight (g) Volume (cc) 134 67 Battery endurance Battery Talk time BL-5X 600 mAh Li-ion 1.5 - 2.5 hours Standby time Up to 7days Note: Variation in operation times will occur depending on SIM card, network settings and usage.
PAGE 184
RM-13/33 System Module Description Nokia Customer Care Environmental conditions Temperature Temperature range Min oC Max oC Operational (all specs met) -5 +55 Functional (reduced performance) -30 +70 Storage -30 +85 The HW module complies with the SPR4 Operating Conditions. Humidity Relative humidity range is 5...95%. The hardware module is not protected against water. Condensed or splashed water might cause malfunction. Any submerge of the phone will cause permanent damage.
PAGE 185
RM-13/33 System Module Description Nokia Customer Care Main RF characteristics Table 20 Channel numbers and frequencies System Channel number TX frequency RX frequency Unit GSM850 128 <= n <= 251 F = 824.2 + 0.2*(n - 128) F = 869.2 + 0.2*(n-128) MHz GSM900 0 < =n <= 124 F = 890 + 0.2*n F = 935 + 0.2*n MHz 975 <= n <= 1023 F = 890 + 0.2* (n 1024) F = 935 + 0.2*(n -1024) MHz GSM1800 512 <= n <= 885 F = 1710.2 + 0.2* (n - 512) F = 1805.2 + 0.
PAGE 186
RM-13/33 System Module Description Nokia Customer Care Parameter Unit and value Output Power GSM850: GSMK 5...33 dBm GSM850: 8-PSK 5...27 dBm EGSM900: GSMK 5...33 dBm EGSM900: 8-PSK 5...27 dBm GSM1800: GSMK 0...30 dBm GSM1800: 8-PSK 0...26 dBm GSM1900: GSMK 0...30 dBm GSM1900: 8-PSK 0...
PAGE 187
RM-13/33 System Module Description Nokia Customer Care Item Values LO frequencies GSM850: 3476..3575 MHz (4 x RX freq) EGSM900: 3700...3840 MHz (4 x RX freq) GSM1800: 3610...3760 MHz (2 x RX freq) GSM1900: 3860...3980 MHz (2 x RX freq) Typical 3 dB bandwidth +/- 91 kHz Sensitivity min.
PAGE 191
RM-13/33 Schematics Nokia Customer Care Table of Contents Schematics.........................................................................................................................................................................................9–4 List of Figures Figure 132 RM-13/33 Audio, v. 2.0, ed. 287 ...........................................................................................................................9–4 Figure 133 RM-13/33 Bluetooth, ed. 113............................
PAGE 196
RM-13/33 Schematics Nokia Customer Care RX front end and antenna switch Figure 136 RM-13/33 RX front end and antenna switch, ed. 182 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 198
RM-13/33 Schematics Nokia Customer Care Power amplifier and detection Figure 138 RM-13/33 Power amplifier and power detection, ed. 161 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 200
RM-13/33 Schematics Nokia Customer Care RF-baseband interface Figure 140 RM-13/33 RF-BB interface, v. 1.3, ed. 3 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 201
RM-13/33 Schematics Nokia Customer Care Energy management (UEM) Figure 141 RM-13/33 UEMEK power management, v. 1.0, ed. 3 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 203
RM-13/33 Schematics Nokia Customer Care DC_DC for Tiku and VIO Figure 143 RM-13/33 DC_DC for Tiku and VIO, v. 1.7, ed. 3 MultiGND and connections Figure 144 RM-13/33 MultiGND connecting AGNDs & IRGND to global GND, v. 0.0, ed. 3 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 204
RM-13/33 Schematics Nokia Customer Care Flash memory Figure 145 RM-13/33 Flash memory 128 Mbit, v. 2.0, ed. 3 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 205
RM-13/33 Schematics Nokia Customer Care TikuEDGE Figure 146 RM-13/33 TikuEDGE part of uBB engine, v. 1, ed. 3 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 206
RM-13/33 Schematics Nokia Customer Care GENIO and GPIO Figure 147 RM-13/33 GENIO & GPIO connection block, v. 0.0, ed. 3 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 208
RM-13/33 Schematics Nokia Customer Care SIM reader Figure 149 RM-13/33 SIM reader, v. 2.0, ed. 143 MultiGND symbol bypass Figure 150 RM-13/33 MultiGND symbol bypass, v. 0.0, ed. 28 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 209
RM-13/33 Schematics Nokia Customer Care System connector Figure 151 RM-13/33 System connector, v. 3.3, ed. 327 Zocus (current measurement) Figure 152 RM-13/33 Zocus current measurement, v. 2.1, ed. 99 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 214
RM-13/33 Schematics Nokia Customer Care Differential stereo Figure 157 RM-13/33 Differential stereo, v. 0.0, ed. 71 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 216
RM-13/33 Schematics Nokia Customer Care Component layout, top side Figure 159 RM-13/33 Component layout 1eaa_11a/b, top side 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 217
RM-13/33 Schematics Nokia Customer Care Component layout bottom side Figure 160 RM-13/33 Component layout 1eaa_11a/b, bottom side 9240218 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
PAGE 221
RM-13/33 Glossary of terms Nokia Customer Care A/D-converter Analog-to-digital converter ACI Accessory Control Interface ADC Analog-to-digital converter ADSP Application DPS (expected to run high level tasks) AGC Automatic gain control (maintains volume) ALS Ambient light sensor AMSL After Market Service Leader ARM Advanced RISC Machines ARPU Average revenue per user (per month or per year) ASIC Application Specific Integrated Circuit ASIP Application Specific Interface Protector B2B
PAGE 222
RM-13/33 Glossary of terms Nokia Customer Care DPLL Digital Phase Locked Loop DSP Digital Signal Processor DtoS Differential to Single ended EDGE Enhanced data rates for global/GSM evaluation EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FCI Functional cover interface FPS Flash Programming Tool FR Full rate FSTN Film compensated super twisted nematic GND Ground, conductive mass GPIB General-pu
PAGE 223
RM-13/33 Glossary of terms Nokia Customer Care LPRF Low Power Radio Frequency MCU Micro Controller Unit (microprocessor) MCU Multiport control unit MIC, mic Microphone MIDP Mobile Information Device Profile MIN Mobile identification number MIPS Million instructions per second MMC Multimedia card MMS Multimedia messaging service NTC Negative temperature coefficient, temperature sensitive resistor used as a temperature sensor OMA Object management architechture OMAP Operations, mainte
PAGE 224
RM-13/33 Glossary of terms Nokia Customer Care SARAM Single Access RAM SAW filter Surface Acoustic Wave filter SDRAM Synchronous Dynamic Random Access Memory SID Security ID SIM Subscriber Identity Module SMPS Switched Mode Power Supply SNR Signal-to-noice ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber/Wallet Identification Module TCXO Temperature controlled Oscillator Tiku Finnish for Chip, Successo