Customer Care Solutions NMM-3 Series Transceivers 4 - Service Tools Issue 1 (11/2003) Copyright 2003 Nokia Corporation Company Confidential
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation Table of Contents Page No JBV-1 Docking Station and MJF-29 Adapter................................................................................... 3 MJS-84 Module Jig ................................................................................................................................. 4 MJS-85 Soldering Jig .................................................................................................................
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools JBV-1 Docking Station and MJF-29 Adapter The JBV-1 Docking Station has been designed for calibration and software update use. The MJF-29 Docking Station Adapter makes signal connections to the phone. JBV-1 and MJF-29 are used as one unit.
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation MJS-84 Module Jig The MJS-84 Module Jig is used for faultfinding and testing the following modules: • User Interface • Baseband and RF on system module Product Code MJS-84 Module Jig: 0770590 View of MJS-84 Figure 2: MJS-84 *Note: Power to the MJS-84 can be supplied in three ways; 5V to 9V connected to the jack or ‘DC IN’ banana socket or Vbat direct (3.2V to 4.
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools MJS-85 Soldering Jig The Soldering Jig MJS-85 is used to support the engine module during soldering and rework. Product Code MJS-85 Soldering Jig: 0770591 View of MJS-85 Figure 4: MJS-85 SRT-6 Opening Tool The Opening Tool is to assist in the mechanical disassembly of the NMM-3.
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation SRT-11 Camera Removal Tool The Camera Removal Tool SRT-11 is used to remove the camera from its locking connector. Product Code SRT-11 Camera Removal Tool: 0770580 View of SRT-11 Figure 6: SRT-11 FPS-8 Flash Prommer (Sales Pack) The FPS-8 Flash Prommer in conjunction with JBV-1 / MJS-84 is used for programming and updating the phone software. Power is supplied to FPS-8 from the Universal Power Supply.
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools ACF-8 Universal Power Supply The ACF-8 Universal Power Supply is used to power FPS-8, it provides 2.1A at 6V DC. Product Code ACF-8 Universal Power Supply: 0680032 View of ACF-8 Figure 8: FPS-8C Parallel Flash Prommer (Sales Pack) The FPS-8C Parallel Flash Prommer is used with the JBV-1 / MJS-84. A maximum of 8 phones can be flashed simultaneously. The FPS-8C consists of eight SF11C programming cards.
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation FLS-4S POS (Point Of Sale) Flash Adapter (Sales Pack) The FLS–4S POS Flash Adapter connects to the PC parallel port, it is used in conjunction with the FLA-45 POS Flash Loading Adapter for programming and updating the phone software. Power is supplied to the FLS-4S from a ACF-8 Universal power supply.
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools View of FLA-45 Figure 11: FLA-45 FLC-2 DC Cable The FLC-2 is used to supply a controlled operating voltage to FLA-48 adapter.
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation AXS-4 Service Cable The AXS-4 D9-D9 Service Cable is used to connect two 9 pin D connectors e.g. between PC and FPS-8. Cable length is 2 meters. Product code AXS-4 D9-D9 Service Cable: 0730090 View of AXS-4 Figure 13: AXS-4 XCS-1 Service Cable The XCS-1 Service Cable is used to connect FLS-4 to FLA-48.
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools SW Security Device PKD-1 SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Whithout the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if needed.
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation CA-24RS RF Cable RF cable CA-24RS is used to connect e.g. ............................................... to RF measurement equipment. Product code CA-24RS RF Cable: 0730315 View of CA-24RS Figure 17: CA-24RS TBD XRF-1 RF Cable RF cable XRF-1 is used to connect e.g. MJS-51, CPL-5, TDS-10 or RA7 to RF measurement equipment..
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools DAU-9S MBUS Cable The MBUS Cable DAU-9S has a modular connector, and is used with between PC’s serial port and e.g. MJS-51, FLA-48, or JBV-1 Product Code DAU-9S MBUS Cable: 0730108 View of DAU-9S Figure 19: DAU-9S SCB-3 DC Cable The DC Cable SCB-3 is used to connect e.g. JBV-1 to the phone.
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation XCS-4 Modular Cable XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing and service purposes. Product code XCS-4 Modular Cable: 0730178 View of XCS-4 Figure 21: XCS-4 Printer Cable This cable is used to connect the PC to FPS-8.
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools Appendix 4-A Guideline For First Lead Free Products CONTENTS 1. Scope 2. SnPb / Pb Free Process 2.1 Pb (Sn62Pb36Ag2) Product 2.2 Pb Free (Sn95.5Ag3.8Cu0.7) Product 2.3 Mixed Component Product 3. Rework Method 4. Rework Material 5. Rework Equipment and Tools 5.1 Manual Soldering Using Soldering Iron 5.2 Manual and Semi-automatic Hot Gas Soldering 6. 1. Rework Station Heating Profile 6.
NMM-3 4 - Service Tools Company Confidential CCS Technical Documentation 2.3 Mixed Component Product This process uses Pb-free paste, but all components are not Pb free yet. In rework, Pbfree paste and Pb-free solder wire are used. The rework station uses the Pb-free process profile. 3. Rework Method Rework methods are the same as in Pb-process. Components that cannot be repaired with soldering iron are repaired at the rework station.
Company Confidential NMM-3 4 - Service Tools CCS Technical Documentation 5. Rework Equipment and Tools The same soldering irons and hot air guns can be used as in the Pb-process. Studies are being made on the capability of rework stations approved for a process that contains lead ( Zevac / Airvac, Metcal BGA 3000 series) to see how they perform in connection with the lead-free process. (The performance of Zevac with a lead-free process would seem adequate.
NMM-3 4 - Service Tools 6.1 Company Confidential CCS Technical Documentation Profile Measurement Method on PWBs for Rework Station Needed equipment: Product PWB, CSP component, 3 pcs. K-type thermocouples, data logger, e.g. Datapaq, glue or Kapton tape. Thermocouples should be placed in 3 positions on product: one on top of component surface, one between component and PWB and one beneath the PWB. To start, drill holes from beneath the PWB under the BGA .
Company Confidential CCS Technical Documentation NMM-3 4 - Service Tools Datapaq profile. Green (upper) profile is component surface temperature (max. 260 °C) and red (lower) profile is measured between component and PWB (max.
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