Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR 31.Okt.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-140 Transceiver characteristics: Series: S40 Band: Tri-band phone for GSM 900/1800/1900MHz & WCDMA 2100 Camera: -Main Camera: 3Mpix with autofocus - Second Camera: VGA camera Display: Napa dual display Main: 1st: QVGA (240x320) 2.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR 31.Okt.2006 CONFIDENTIAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR 31.Okt.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 5. SPARE PARTS OVERVIEW Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 6. LEVEL 2 SOLDER COMPONENTS Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (47) Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 7. NOKIA ONLINE (NOL) NOL is the database where you can find the latest corresponding Service Bulletins (spare parts, SWAP units and service tools). This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation.
Page 10 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 8. SERVICE TOOLS FLS-5 Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-5. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 11 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR 31.Okt.2006 CONFIDENTIAL RJ-112 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit (V2) For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
Page 12 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 9. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 13 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 10. UPPER BLOCK DISASSEMBLY INSTRUCTION 1. Needed tools: a Torx driver, a torque driver with a bit holder, 2. Always cover all sensitive surfaces with a protective film. a Torx plus size 4 bit, the SS-93, metal tweezers, the SS-111 connector opening tool and the SRT-6. 3. Open and remove the BATTERY COVER. If a battery is inserted, take it out. 4.
Page 14 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 7. Do the same on the shown side. 8. Now, remove the UPPER B-COVER. 9. Locate the (4) M1.4x3.6 Torx Plus 4IP screws and unscrew them in the order shown. 10. Remove the screws. 11. Remove the SECOND DISPLAY FRAME ASSY. 12. Use tweezers to remove COAX GROUNDING SPRING. Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 15 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 13. Remove the CUI KEYS. 14. Cover the display surface with the protective film. 15. Be very careful, when opening the COAX CONNECTOR . Start on the shown side and gently raise the connector with opening tool. 16. Unlock the UPPER C-COVER ASSY using the SS-93... 17. …and remove it from the A-COVER ASSY. 18. Now, the COAX PWB GROUNDING SPRING can be removed.
Page 16 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 19. Using SS-93, gently open the display connector. 31.Okt.2006 20. Lift the display assembly as shown... 21. …and, using SS-93, carefully pull out the display connector 22. Cover the display surface with the protective film. from the UPPER A-COVER. 23. Remove the IHF SPEAKER, first breaking the adhesive seal and then lifting it from position and discard it.
Page 17 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 11. UPPER BLOCK ASSEMBLY INSTRUCTION 1. Always use a new IHF SPEAKER if once removed. 2. Pay attention to the right position of the IHF SPEAKER when assembling. Do not touch the spring contacts. 3. When using a new A-COVER ASSY remove the adhesive seal protection film. 4. Remove the protection film... 5. ...
Page 18 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 7. Close the display connector. 8. Fit the COAX PWB GROUNDING SPRING to the UPPER C-COVER. 9. Now, remove the protection film. 10. Lift the metal tab as shown… 11. Fit the UPPER C-COVER ASSY. 12. Pay attention to the right position of the metal tab. It must be placed over the screw hole of the UPPER C-COVER.
Page 19 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 13. Secure the UPPER C-COVER ASSY by pressing it into its position. 14. After covering the display, gently close the COAX CONNECTOR. 15. Place the COAX GROUNDING SPRING over the connector. 16. Check the right position of the COAX CABLE. 17. Fit the CUI KEYS and check the right position. 18. Align the SECOND DISPLAY FRAME ASSY with the UPPER CCOVER.
Page 20 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 19. Insert the screws. 20. Set the torque driver to the torque of 15 Newton centimeter. 21. To avoid damaging the threads first turn the screws slightly left to engage the threads and then tighten them lightly. 22. Tighten the screws to the correct torque in the order shown. 23. Fit the UPPER B-COVER... 24. ...and secure it by squeezing the covers.
Page 21 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 12. LOWER BLOCK DISASSEMBLY INSTRUCTIONS 1. Needed tools: a Torx driver, a torque driver with a bit holder, 2. Open and remove the BATTERY COVER. If a battery is inserted, a Torx plus size 6 bit, a DC-plug, a dental pick, the SS-93, take it out. metal tweezers, the SS-111 connector opening tool, the SS-81 camera removal tool and the SRT-6.
Page 22 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support 7. Remove the SCREWS. Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 8. Start to release the LOWER B-COVER by opening the snaps on the shown side. 9. The LOWER B-COVER is additionally secured with two snaps 10. Gently, open the snaps on both sides with the dental pick. to the LOWER A-COVER. 11. Lift a bit the LOWER B-COVER, ... Service Manual 7390 RM-140 12. ...
Page 23 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support 13. Use the DC-plug to remove the DC-JACK. Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 14. Remove the ANTENNA ASSY. 15. The PWB is secured with two snaps to the LOWER A-COVER. 16. Release the PWB... 17. and very gently, open it as shown. Service Manual 7390 RM-140 18. Take a special care the on flexible cords. Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 24 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 20. ...and than gently place the PWB on the table. 19. First open the connector of the LOWER FLEX ASSEMBLY... 21. Insert the SS-111 below the flanks of the COAX CONNECTOR. 22. Very gently lever the COAX CONNECTOR. Do not touch surrounding components. 23. Disconnect the MAIN CAMERA with SS-93 paying attention on fragile components.
Page 25 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 25. Insert the SS-81 into the CAMERA socket until the snaps open and remove the MAIN CAMERA from the CAMERA FLEX CONNECTOR. 26. Remove the MICROPHONE. 27. Before removing the LOWER C-COVER ASSEMBLY, first remove the shown decoration part. Be careful as this is no a spare part. 28. Bend a bit the LOWER A-COVER to release the metal clips of the LOWER C-COVER.
Page 26 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 13. LOWER BLOCK ASSEMBLY INSTRUCTION 1. Gently fit the decoration part. 2. Place the LOWER C-COVER into the LOWER A-COVER beginning on the lower side. 3. Secure the LOWER C-COVER ASSY by pressing it into its position. 4. Insert the MICROPHONE avoiding to bend the spring contacts. 5.
Page 27 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 7. Close the MAIN CAMERA connector. 8. Lift up the PWB and hold it as shown... 9. Align the COAX CONNECTOR with the PWB CONNECTOR and close it carefully. 10. Connect the LOWER FLEX CONNECTOR to the PWB. Avoid to strain at the cords. 11. Be sure that the cords are not squeezed. 12. Now, secure the PWB into its position.
Page 28 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 13. Fit the ANTENNA ASSY. 14. Insert the DC-Jack paying attention to the spring contacts. 15. Align the LOWER B-COVER with the LOWER A-COVER… 16. ... and gently press the covers together. 17. Insert the screws. 18. Set the torque driver to the torque of 20 Newton centimeter. Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation.
Page 29 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 19. To avoid damaging the threads first turn the screws slightly left to engage the threads and then tighten them lightly. 20. Tighten the screws to the correct torque in the order shown. 21. Fit the BATTERY COVER. 22. Place the KEYMAT onto the LOWER A-COVER... 23. ...and secure it into its position. 24. Using a new A-COVER ASSY fit the new BUMPER.
Page 30 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 14. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 31 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 15. QUICK TROUBLE SHOOTER - POWER ON Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 32 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 16. QUICK TROUBLE SHOOTER - CHARGING Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 33 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 17. QUICK TROUBLE SHOOTER - NO SERVICE Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 34 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 18. QUICK TROUBLE SHOOTER - SIM & CARD READER Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 35 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 19. QUICK TROUBLE SHOOTER - EARPIECE Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 36 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 20. QUICK TROUBLE SHOOTER - IHF SPEAKER Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 37 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 21. QUICK TROUBLE SHOOTER - DISPLAY Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 38 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 22. QUICK TROUBLE SHOOTER - FLASHLIGHT Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 39 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 23. QUICK TROUBLE SHOOTER - MICROPHONE Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 40 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 24. QUICK TROUBLE SHOOTER - KEYMAT Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 41 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 25. QUICK TROUBLE SHOOTER - CUI KEYS Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 42 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 26. QUICK TROUBLE SHOOTER - VOLUME KEYS Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 43 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 27. QUICK TROUBLE SHOOTER - CAMERA KEY Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 44 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 28. QUICK TROUBLE SHOOTER - CAMERA SMALL Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 45 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 31.Okt.2006 29. QUICK TROUBLE SHOOTER - CAMERA Service Manual 7390 RM-140 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 46 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR 31.Okt.2006 CONFIDENTIAL 30. GONOGO TEST To test the Camera, Bluetooth and IRDA functionality refer to the phone User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 47 (47) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 2.0 MGR 31.Okt.2006 CONFIDENTIAL 31. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual 7390 RM-140 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.
