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Service Manual

RM-209 (Nokia 7373)

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Part No: 9254061 (Issue 1)

Nokia Customer Care

COMPANY CONFIDENTIAL

Summary of content (236 pages)

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RM-209 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Original issue Page ii Date 09/2006 Inserted By Comments J Bryman COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Copyright Nokia Customer Care Copyright Copyright © 2006 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
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RM-209 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
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RM-209 For your safety Nokia Customer Care For your safety QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
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RM-209 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
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RM-209 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
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RM-209 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.
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RM-209 Nokia 7373 Service Manual Structure Nokia Customer Care Nokia 7373 Service Manual Structure 1 General information 2 Parts and layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly and reassembly instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 System module 9 Schematics Glossary Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 General information Nokia Customer Care Table of Contents Product selection....................................................................................................................................................1–5 Features...................................................................................................................................................................1–6 Phone features.......................................................................................
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RM-209 General information Nokia Customer Care Product selection The RM-209 (Nokia 7373) is a triple band transceiver unit designed for the GSM900/1800/1900 networks, including EGSM. Figure 1 RM-209 product picture Key Features: • 180-degree rotator design with ergonomic tilt • EDGE tri-band phone • 2-megapixel camera with full-screen landscape camera mode, 8x digital zoom, and dedicated key • 2.
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RM-209 General information Nokia Customer Care Features Phone features Display and keypad features • 262 K colour QVGA 240 x 320 pixels display • 5-way scroll key, 2 soft keys, send and end keys, Camera Key, Volume/Zoom key • Dedicated key for landscape video camera mode Hardware features • Svivel phone • 2-megapixel camera with full-screen landscape camera mode and 8x digital zoom • Bluetooth • PopPort™ • 2 mm charger plug interface • FM radio • MP3 player • Internal vibrator • Plug-in SIM (1.
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RM-209 General information Multimedia Nokia Customer Care • Visual Radio: Listen to music and interact with your favorite radio stations - Find out what song is playing, who sings it, and other artist information - Enter contests and answer surveys, vote for your favorite songs - Download the songs you buy direct to your phone • Digital music supported for the following media type: MP3, AMR, MIDI • Video playback formats: H.
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RM-209 General information Nokia Customer Care Accessories Table 1 Battery and chargers Type Name Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm standard charger can be used together with the CA-44 charger adapter. AC-3 Compact charger AC-4 Travel performance charger AC-5 Travel charger BL-4B Battery 700 mAh Li-Ion CA-44 Charger adapter (from 3.
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RM-209 General information Nokia Customer Care Type Name LPS-4 Loopset MD-1 Music stand MK-3 Music pack Table 4 Connectivity Type CA-53 Name USB cable Table 5 Imaging and lifestyle Type Name MU-22 1 GB µSD card MU-25 64 MB µSD card MU-26 128 MB µSD card MU-27 256 MB µSD card MU-28 512 MB µSD card Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Parts and layouts Nokia Customer Care Table of Contents Exploded view.........................................................................................................................................................2–5 Spare parts overview.............................................................................................................................................2–6 Mechanical parts list...........................................................................................
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RM-209 Parts and layouts Nokia Customer Care Mechanical parts list Note: For product codes, please refer to the Service bulletin.
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RM-209 Parts and layouts Nokia Customer Care ITEM QTY SPARE PART DESCRIPTION Comment I210 1 KEYMAT I211 1 BLUETOOTH ANTENNA A9 1 1YGA LIGHT SWAP PACKAGE I212 1 SHIELDING RAP LID Must be replaced after disassembly I213 1 SHIELDING RETU-TAHVO LID Must be replaced after disassembly I214 1 SHIELDING RF LID Must be replaced after disassembly I215* 1 1YGA LIGHT SWAP PWB I216 1 SHIELDING BT LID Must be replaced after disassembly I217 1 SHIELDING HWA LID Must be replaced after di
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RM-209 Parts and layouts Nokia Customer Care RM-209 SWAP TRX MEA-13 SA PINK Bronze RM-209 SWAP TRX EURO-C BRONZE RM-209 SWAP TRX EURO-C FRANCE BRONZE RM-209 SWAP TRX EURO-C TURKEY BRONZE RM-209 SWAP TRX EURO-I BELARUS BRONZE RM-209 SWAP TRX EURO-I UKRAINE BRONZE RM-209 SWAP TRX EURO-I RUSSIA BRONZE RM-209 SWAP TRX MEA-13 SA BRONZE Black-chrome RM-209 SWAP TRX EURO-C BLA-CR RM-209 SWAP TRX EURO-C FRANCE BLA-CR RM-209 SWAP TRX EURO-C TURKEY BLA-CR RM-209 SWAP TRX EURO-I BELARUS BLA-CR RM-209 SWAP TRX EURO-I
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RM-209 Parts and layouts Nokia Customer Care Component parts list Table 8 Spare component parts (1yga_30a) Note: For product codes, please refer to the latest Service bulletin.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X C2070 B E 8 CHIPTCAP 150U M 10V 6X3.2X1.5 150u_10V 10V C2071 B H 7 Chipcap 5% NP0 27p 50V C2072 T O 6 Chipcap 5% NP0 27p 50V C2073 B H 8 CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V C2074 B G 8 Chipcap X7R 10% 16V 0402 10n 16V C2075 B H 7 CHIPCAP X5R 1U K 6V3 0603 1u0 6.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X C2202 T N 9 Chipcap X7R 10% 50V 0402 1n0 50V C2203 T N 7 Chipcap X7R 10% 50V 0402 1n0 50V C2204 T N 7 Chipcap X7R 10% 50V 0402 1n0 50V C2205 T N 6 Chipcap X7R 10% 50V 0402 1n0 50V C2206 T N 7 Chipcap X7R 10% 50V 0402 1n0 50V C2207 T N 8 Chipcap X7R 10% 50V 0402 1n0 50V C2208 T N 7 Chipcap 5% NP0 27p 50V C2209 T N 7 Chipcap 5% NP0 22p 50V C2210 T L 8 CHIPCAP X5R 1U K 16V 0603 1u0
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X C2281 T M 8 CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V C2300 T J 6 Chipcap X7R 10% 16V 0402 10n 16V C2301 T J 6 CHIPCAP X5R 22U M 6V3 0805 22u 6V3 C2302 T L 6 CHIPCAP X5R 22U M 6V3 0805 22u 6V3 C2303 T J 8 CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V C2304 T L 7 Chipcap X7R 10% 16V 0402 10n 16V C2305 T J 9 CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V C2306 T I 9 CHIPCAP X5R 1U K 6V3 0603 1u0 6.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X C2800 T L 5 CHIPCAP X5R 100N K 16V 0402 100n 16V C2801 T J 4 CHIPCAP X5R 100N K 16V 0402 100n 16V C2802 T K 5 CHIPCAP X5R 100N K 16V 0402 100n 16V C2803 T L 5 CHIPCAP X5R 100N K 16V 0402 100n 16V C2804 T J 5 CHIPCAP X5R 100N K 16V 0402 100n 16V C2805 T M 2 CHIPCAP X5R 100N K 16V 0402 100n 16V C2807 T J 5 CHIPCAP X5R 1U K 6V3 0603 1u0 6.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X C3201 B L 6 CHIPCAP X5R 1U K 6V3 0402 1u0 6.3V C3202 B L 5 Chipcap X7R 10% 16V 0402 10n 16V C3203 B L 6 CHIPCAP X5R 1U K 6V3 0402 1u0 6.3V C3210 B M 5 Chipcap 5% NP0 27p 50V C3300 B I 4 CHIPCAP X5R 100N K 10V 0402 100n 10V C3301 B F 4 CHIPCAP X5R 100N K 10V 0402 100n 10V C3302 B G 4 Chipcap X5R 10% 6.3V 0402 220n 6.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X C6158 B N 4 CHIPCAP X5R 100N K 10V 0402 100n 10V C6159 B P 3 CHIPCAP X7R 33N K 10V 0402 33n 10V C6162 B N 4 CHIPCAP X7R 33N K 10V 0402 33n 10V C6163 B O 5 CHIPCAP X7R 33N K 10V 0402 33n 10V C6164 B O 3 CHIPCAP X5R 100N K 10V 0402 100n 10V C6165 B P 3 CHIPCAP X7R 33N K 10V 0402 33n 10V C6167 B O 5 Chipcap X7R 10% 16V 0402 10n 16V C6170 B O 5 Chipcap X7R 10% 16V 0402 10n 16V C6176 B P
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X Y Description Value C7525 T I 8 Chipcap 5% NP0 18p 50V C7560 T H 2 Chipcap +-0.25pF NP0 1p2 50V C7561 T H 3 Chipcap 5% X7R 820p 50V C7562 T I 5 Chipcap 5% NP0 39p 50V C7563 T I 4 Chipcap 5% NP0 39p 50V C7564 T G 3 Chipcap X7R 10% 16V 0402 10n 16V C7565 T I 4 Chipcap 5% NP0 39p 50V C7566 T H 3 Chipcap +-0.25pF NP0 4p7 50V D2200 T M 7 RETU 3.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X L2107 B L 8 FERR.BEAD 220R/100M 2A 0R05 0603 220R/ 100MHz ~ L2108 T G 8 CHIP COIL 56N J Q38/200MHZ 0603 56nH ~ L2109 T G 9 CHIP COIL 56N J Q38/200MHZ 0603 56nH ~ L2111 B L 9 FERRITE BEAD 0.6R 600R/100MHZ 0402 600R/ 100MHz ~ L2112 B G 6 FERRITE BEAD 0.6R 600R/100MHZ 0402 600R/ 100MHz ~ L2113 B G 6 FERRITE BEAD 0.6R 600R/100MHZ 0402 600R/ 100MHz ~ L2202 T M 9 FERR.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X L2404 T O 5 FERR.BEAD 240R7100M 0.4A 0R4 0402 240R/ 100MHz ~ L3200 B L 5 FERR.BEAD 240R7100M 0.4A 0R4 0402 240R/ 100MHz ~ L3201 B L 6 FERR.BEAD 240R7100M 0.4A 0R4 0402 240R/ 100MHz ~ L3202 B L 5 FERR.BEAD 240R7100M 0.4A 0R4 0402 240R/ 100MHz ~ L3301 B H 4 FERRITE BEAD 0.6R 600R/100MHZ 0402 600R/ 100MHz ~ L3303 B I 3 INDUCT WW 2.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X N2101 B M 9 AF AMP TPA2012D2 77DB/217HZ CSP ~ ~ N2300 T K 7 TAHVO V5.2 LF TFBGA84 ~ ~ N2301 T K 9 WHITE LED DRIVER 4LEDS 500MW 8BUMP USMD8 ~ ~ N3200 B L 6 VREG & LEVEL SHIFT LP3928 USMD16 ~ 2.8V N3300 B I 4 DC/DC CONV LM3671TLX-1.82V USMD5 ~ ~ N6030 B O 2 BC4-ROM1.
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X R2202 T M 6 Resistor 5% 63mW 1k0 ~ R2203 T N 6 Resistor 5% 63mW 1k0 ~ R2204 T N 6 Resistor 5% 63mW 1k0 ~ R2205 T N 6 Resistor 5% 63mW 1k0 ~ R2206 T N 6 Chipres 0W06 jumper 0402 0R ~ R2207 T N 6 Chipres 0W06 jumper 0402 0R ~ R2208 T N 6 Chipres 0W06 jumper 0402 0R ~ R2209 T N 6 Chipres 0W06 jumper 0402 0R ~ R2212 T M 6 Resistor 5% 63mW 470R ~ R2213 T N 8 Resistor 5% 63mW 4
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X R3002 T K 5 Resistor 5% 63mW 10R ~ R3003 T M 3 Resistor 5% 63mW 4k7 ~ R3004 T M 4 Resistor 5% 63mW 4k7 ~ R3200 B L 5 ASIP EMIF04-MMC02F2**PB-FREE** ~ ~ R3201 B K 5 Resistor 5% 63mW 22k ~ R3202 B K 6 Resistor 5% 63mW 22k ~ R3203 B M 5 Resistor 5% 63mW 1k2 ~ R3204 B M 5 Resistor 5% 63mW 680R ~ R3300 B H 3 Resistor 5% 63mW 4k7 ~ R3301 B H 3 Resistor 5% 63mW 4k7 ~ R3306 B
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X R7510 T I 7 Resistor 5% 63mW 15R ~ R7522 T I 7 Resistor 5% 63mW 27k ~ R7523 T G 7 Chipres 0W06 jumper 0402 0R ~ R7560 T I 5 Resistor 5% 63mW 220R ~ S2401 B H 2 SM SW TACT SPST 12V 50MA SIDE KEY ~ ~ S2402 B J 2 SM SW TACT SPST 12V 50MA SIDE KEY ~ ~ S2403 B I 9 SM SW TACT SPST 12V 50MA SIDE KEY ~ ~ S2404 B O 9 SM SW TACT SPST 12V 50MA SIDE KEY ~ ~ T7501 T H 3 TRANSF BALUN 3800+-550
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RM-209 Parts and layouts Nokia Customer Care Item ref PWB Side X Z2400 T O Z6030 B Z7001 B Z7002 B Z7501 T Z7503 T Z7504 T Z7520 T P D D G I H G Y 3 2 7 7 6 6 6 6 Description Value ASIP 10-CH ESD EMI FILTER BGA25 ~ ~ LTCC FILT 2441.75+-41.75MHZ 2.5X2 2441.75M Hz ~ PHASE SHIFTER GSM1800/1900 TX TDK 1800/190 0MHz ~ PHASE SHIFTER GSM1800/1900 TX TDK 1800/190 0MHz ~ DUAL RX SAW FILTER 1800/1900MHZ 2016 1800/190 0MHz ~ TX SAW MODULE GSM 850/900MHZ 4.5X3.
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RM-209 Parts and layouts Nokia Customer Care Component layouts Figure 2 RM-209 Main board component layout, bottom (1yga_20a) Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Software Instructions Nokia Customer Care Table of Contents Phoenix installation steps in brief........................................................................................................................3–5 Installing Phoenix...................................................................................................................................................3–6 Updating Phoenix installation..............................................................................
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RM-209 Service Software Instructions Nokia Customer Care Phoenix installation steps in brief Prerequisites Recommended hardware requirements: • Computer processor: Pentium 700 MHz or higher • RAM 256 MB • Disk space 100-300 MB Supported operating systems: • Windows 2000 Service Pack 3 or higher • Windows XP Service Pack 1 or higher Context Phoenix is a service software for reprogramming, testing and tuning phones.
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RM-209 Service Software Instructions Nokia Customer Care If you use FPS-10: • Update FPS-10 software Note: There is no need to activate FPS-10. • Activate SX-4 smart card, if you need tuning and testing functions. Note: When FPS-10 is used only for product software updates, SX-4 smart card is not needed. Results Phoenix is ready to be used with FPS-8 or FPS-10 flash prommers and other service tools.
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RM-209 Service Software Instructions Nokia Customer Care 3. Read the disclaimer text carefully and click Yes. Figure 5 Disclaimer text 4. Choose the destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. 5. To continue, click Next. To choose another location, click Browse (not recommended). 6. Wait for the components to be copied. The progress of the installation is shown in the Setup Status window. 7. Wait for the drivers to be installed and updated.
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RM-209 Service Software Instructions Nokia Customer Care 8. To end the installation, click Finish. Figure 6 InstallShield Wizard Complete Next actions After the installation, Phoenix can be used after: • installing phone model specific data package for Phoenix • configuring users and connections FPS-8 and FPS-10 flash prommers can be used after updating their flash update package files.
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RM-209 Service Software Instructions Nokia Customer Care Figure 7 Installation interrupted • Always follow the instructions on the screen. Steps 1. Download the installation package to your computer hard disk. 2. Close all other programs. 3. Run the application file (for example, phoenix_service_sw_2004_39_x_xx.exe). Results A new Phoenix version is installed and driver versions are checked and updated.
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RM-209 Service Software Instructions Nokia Customer Care 2. To uninstall Phoenix, choose Phoenix Service Software→Change/Remove→Remove . Figure 8 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 9 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Software Instructions Nokia Customer Care If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Repairing Phoenix installation Context If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling Phoenix.
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RM-209 Service Software Instructions Nokia Customer Care • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Prerequisites • A phone-specific data package contains all data required for the Phoenix service software and service tools to be used with a certain phone model.
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RM-209 Service Software Instructions Nokia Customer Care 2. Click Next. 3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the Phoenix version required with this data package. Figure 11 Data package setup information 4. To continue, click Next. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Software Instructions Nokia Customer Care 5. Choose the destination folder, and click Next to continue. Figure 12 Data package destination folder The InstallShield Wizard checks where Phoenix is installed, and the directory is shown. 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Software Instructions Nokia Customer Care Phone model specific files are installed. Please wait. 7. To complete the installation, click Finish. Figure 13 InstallShield Wizard Complete Next actions Phoenix can be used for flashing phones and printing type labels after: • Configuring users • Managing connections FPS-8 and FPS-10 can be used after updating their flash update package files.
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RM-209 Service Software Instructions Nokia Customer Care 3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel. Figure 14 Uninstalling phone data package 4. When the data package is uninstalled, click Finish. Figure 15 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone).
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RM-209 Service Software Instructions Nokia Customer Care Configuring users in Phoenix Steps 1. Start Phoenix service software, and log in. Figure 16 Phoenix login If the user ID is already configured, select s/he from the User name drop-down list, and click OK. 2. To add a new user, or to edit existing ones, click Maintain. 3. To add a new user, click New. 4. Type in the name and initials of the user, and click OK. The user is added to the user name list. 5.
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RM-209 Service Software Instructions Nokia Customer Care 3. To add a new connection, click Add. 4. Select Manual mode, and click Next to continue. If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection.
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RM-209 Service Software Instructions Nokia Customer Care iv For a plain USB connection, choose the following connection settings: Note: First connect the DKU-2 USB cable between the PC USB port and phone. • Media: USB 5. To complete the configuration, click Finish. 6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply.
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RM-209 Service Software Instructions Nokia Customer Care Context If you are not using a separate installation package, you can skip this section and continue with "Updating FPS-8 and FPS-10 flash prommer software" (page 3–22) after installing a new phone data package. Steps 1. To begin the installation, double-click the flash update file (for example, flash_update_03_183_0014.exe).
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RM-209 Service Software Instructions Nokia Customer Care 3. It is recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix. To continue, click Next. Figure 24 Flash destination folder When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended). Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Software Instructions Nokia Customer Care 4. To complete the installation procedure, click Finish . Figure 25 Finish flash update Next actions FPS-8 and FPS-10 flash prommers must be updated using Phoenix. Updating FPS-8 and FPS-10 flash prommer software Steps 1. Start Phoenix service software, and log in. 2. Choose the correct connection for your flash prommer: File→Manage Connections... 3. Choose Flashing→Prommer maintenance . 4.
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RM-209 Service Software Instructions Nokia Customer Care Tip: All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash Box Files pane and select the file type(s) to be loaded. 5. Click OK. Figure 27 Prommer software update finished 6. To close the Prommer Maintenance window, click Close. Figure 28 Prommer Maintenance window Activating FPS-8 Context Before FPS-8 can be successfully used for phone programming, it must first be activated.
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RM-209 Service Software Instructions Nokia Customer Care Steps 1. Start Phoenix service software. 2. Choose Flashing→Prommer Maintenance . 3. In the Prommer Maintenance window, click Activate. 4. To find the activation file, click Browse. 5. To activate the prommer, select the activation file and click Open. Figure 29 Box activation 6. To complete the activation, restart FPS-8. Deactivating FPS-8 Context If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first.
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RM-209 Service Software Instructions Nokia Customer Care The box is deactivated. 5. To complete the deactivation, restart FPS-8. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Tools and Service Concepts Nokia Customer Care Table of Contents Service tools............................................................................................................................................................4–5 Product specific tools........................................................................................................................................4–5 FS-41..........................................................................................
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RM-209 Service Tools and Service Concepts Nokia Customer Care Service tools Product specific tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-209, refer to various concepts. FS-41 Product specific flash adapter The product specific adapter can be used for assembled phones (RM-209 and RM-70). FS-41 is an interface between a phone and the concerning SS-46 or SS-62 device.
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RM-209 Service Tools and Service Concepts Nokia Customer Care FS-9 Product specific flash adapter The product specific adapter can be used for assembled phones. FS-9 is an interface between a phone and the concerning SS-46 or SS-62 device. It is needed in case the assembled phone needs to be contacted, except the DKU-2 or the CA-53 cable can be used (over USB).
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RM-209 Service Tools and Service Concepts Nokia Customer Care MJ-117 Module repair jig MJ-117 is meant for component level trouble shooting The jig includes RF interface for GSM and Bluetooth.
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RM-209 Service Tools and Service Concepts Nokia Customer Care SA-76 RF coupler The SA-76 coupler is for GSM RF testing. The RF antenna coupler for use with interface adapter SS-62 extends CU-4/SS-62/FS-41 set-up to allow RF function tests in GSM bands 900, 1800 and 1900 MHz. SA-76 is not suitable for RF tuning. Note: When using the coupler the phone shall be used in open mode.
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RM-209 Service Tools and Service Concepts Nokia Customer Care CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply. The unit has the following features: • software controlled via USB • EM calibration function • Forwards FBUS/Flashbus traffic to/from terminal • Forwards USB traffic to/from terminal • software controlled BSI values • regulated VBATT voltage • 2 x USB2.
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RM-209 Service Tools and Service Concepts Nokia Customer Care FPS-10 Flash prommer FPS-10 interfaces with: • PC • Control unit • Flash adapter • Smart card FPS-10 flash prommer features: • Flash functionality for BB5 and DCT-4 terminals • Smart Card reader for SX-2 or SX-4 • USB traffic forwarding • USB to FBUS/Flashbus conversion • LAN to FBUS/Flashbus and USB conversion • Vusb output switchable by PC command FPS-10 sales package includes: • FPS-10 prommer • Power Supply with 5 country specific cords •
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RM-209 Service Tools and Service Concepts Nokia Customer Care RJ-93 Rework jig RJ-93 is used as a rework jig for the engine module. This stencil takes the front end module (FEM) or power amplifier (PA) module for spreading the soldering paste to the component. Must be used together with the ST-40 stencil. SS-42 Camera tool SS-42 is used to remove the camera out of its socket.
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RM-209 Service Tools and Service Concepts Nokia Customer Care SS-71 Domesheet alignment jig The domesheet alignment jig will be only supplied for APAC and China regions only. The purpose of this tool is to simplify the attachment process of the domesheet to the keymat PWB. In other regions the complete assembly (keymat PWB & domesheet is used as a spare part) ST-40 PA rework stencil This stencil is to be used together with RJ-93 and covering FEM module.
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RM-209 Service Tools and Service Concepts Nokia Customer Care DKU-2 USB connectivity cable USB to system connector cable. PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled operating voltage. XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Tools and Service Concepts Nokia Customer Care XRE-2 Bluetooth cable The bluetooth cable connects the bluetooth connector of the module jig to the bluetooth test box JBT-9. XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB Page 4 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Tools and Service Concepts Nokia Customer Care Service concepts POS (Point of Sale) flash concept Figure 32 POS flash concept Type Description Product specific tools BL-4B Battery Other tools ACP-8 Power adapter FLS-4S POS flash dongle PC with Phoenix service software Cables CA-53 Issue 1 USB connectivity cable COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Tools and Service Concepts Nokia Customer Care Flash concept with FPS-10 Figure 33 Basic flash concept with FPS-10 Type Description Product specific tools FS-41 Flash adapter Other tools FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-46 Interface adapter PC with Phoenix service software Cables XCS-4 Modular cable CA-35S Power cable USB cable Page 4 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Tools and Service Concepts Nokia Customer Care CU-4 flash concept with FPS-10 Figure 34 CU-4 flash concept with FPS-10 Type Description Product specific tools FS-41 Flash adapter Other tools CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card PC with Phoenix service software Cables PCS-1 Power cable XCS-4 Modular cable Standard USB cable USB cable Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
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RM-209 Service Tools and Service Concepts Nokia Customer Care Module jig service concept Figure 35 Module jig service concept Type Description Phone specific tools MJ-117 Module jig Other tools CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SX-4 Smart card PC with Phoenix service software Measurement equipment Cables PCS-1 DC power cable XCS-4 Modular cable XRS-6 RF cable USB cable Page 4 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Service Tools and Service Concepts Type Nokia Customer Care Description GPIB control cable RF testing concept with RF coupler Figure 36 RF testing concept with RF coupler Type Description Product specific tools FS-41 Flash adapter SA-76 RF coupler Other tools CU-4 Control unit SX-4 Smart card FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base Measurement equipment PC with Phoenix service software Cables PCS-1 Issue 1 Power cable COMPANY CONFIDENTIAL
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RM-209 Service Tools and Service Concepts Nokia Customer Care Type Description XCS-4 Modular cable XRS-6 RF cable GPIB control cable USB cable Service concept for RF testing and RF/BB tuning Figure 37 Service concept for RF testing and RF/BB tuning Type Description Product specific tools MJ-117 Module jig Other tools CU-4 Control unit SX-4 Smart card Measurement equipment Smart card reader PC with Phoenix service software Cables Page 4 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
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RM-209 Service Tools and Service Concepts Type Nokia Customer Care Description DAU-9s MBUS cable PCS-1 DC power cable PKD-1/PK-1 SW security device XRS-6 RF cable GPIB control cable USB cable Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions (upper block)...............................................................................................................5–5 Reassembly instructions (upper block)................................................................................................................5–9 Disassembly instructions (lower block).................................................................................
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RM-209 Disassembly and reassembly instructions Nokia Customer Care Disassembly instructions (upper block) Steps 1. You need the following tools. 2. Always protect all windows with a plastic film. 3. Open the E-COVER and remove the battery, if it is inserted. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 4. Turn the UPPER BLOCK to 90° from the LOWER BLOCK. Start opening the A-COVER ASSY at the round side with the SRT-6. 5. Slide the SRT-6 around the covers and keep the gap open. Unlock the retaining clips separately. 6. Go ahead near the SWIVEL area. 7. This is the last clip to be unlocked. Page 5 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions 8. Now, separate A-COVER and B-COVER. 9. Also, protect the inner side of the window with a plastic film. Nokia Customer Care 10. Carefully unlock the BOARD TO BOARD CONNECTOR. 11. Unlock four clips at the B-COVER, which hold theUI-SHIELD into the B-COVER. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 12. Do not damage the LCD connector when opening. 13. Open the four clips which hold the LCD into the UI-SHIELD. Do not bend the clips too much to keep the part reusable for assembly. 14. Lift out the LCD. 15. To avoid dust and scratches, protect the LCD with a plastic film. Page 5 –8 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 16. Open the two Torx Plus® size 6 screws in the following order. Note: For assembly use the reverse order and apply a torque of 25 Ncm +/- 2Ncm. Always use new screws! 17. Remove the SCREWING PLATE. 18. Separate the UPPER BLOCK from the LOWER BLOCK. Reassembly instructions (upper block) Steps 1. Follow the disassembly instructions in reversed order , from step 18 to step 17. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 2. Pay attention to the right length of the COAX CABLE and place the marking at the edge of the SCREWING PLATE. 3. Follow the disassembly instructions in reversed order , from step 16 to step 1. Note: Pay special attention to step 16. Disassembly instructions (lower block) Steps 1. Always protect all windows with a plastic film. 2. Remove the E-COVER. Page 5 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 3. If you need to change the KEYMAT, it is also possible at a closed LOWER BLOCK. Remove the KEYMAT starting exactly from the point shown. 4. Open the two Torx Plus® size 6 screw in the following order. Note: For assembly use the reverse order and apply a torque of 25 Ncm +/- 2 Ncm. 5. Open the middle snaps of the D-COVER, using a slotted screwdriver. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-209 Disassembly and reassembly instructions 6. Use the SRT-6 to open the snaps of the D-COVER ASSY on the right side. Then... 7. ...at the top side and... 8. ...at the left side. 9. Remove the D-COVER. Page 5 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 10. Remove the CAMERA GASKET. 11. Stick the SS-45 into the camera connector. 12. Press the SS-45 together and remove the CAMERA MODULE. 13. The ANTENNA MODULE has four lockings. Use the dental tool to open the first lock. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 14. Stick the dental tool under the ANTENNA MODULE (The pike of the dental tool is visible in the marked hole). Now pull the tool to the shown direction. 15. Do the same as before (the pike is in this case not visible) and pull in the opposite direction. 16. Now unlock the last snap. 17. Remove the ANTENNA MODULE. Page 5 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 18. Carefully unlock the coax connector with SRT-6. 19. Unsrew the three SWIVEL screws Torx Plus® size 6 in the following order. Note: For assembly use the reverse order and apply a torque of 25 Ncm +/- 2 Ncm. Always use new screws! 20. Separate the ENGINE MODULE from the C-COVER ASSY. 21. Remove the BLUETOOTH ANTENNA with tweezers. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 22. Remove the MICROPHONE with the dental tool. 23. Remove both IHF SPEAKERS with tweezers. 24. Separate the C-COVER ASSY from the UPPER BLOCK. 25. Fit the COAX CABLE to the hole to remove the C-COVER ASSY completely from the UPPER BLOCK. Page 5 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 26. Remove the PWB KEYMAT ASSY. 27. Use a DC PLUG to remove the DC-JACK. 28. There are six clips, holding the LABEL COVER into the D-cover. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 29. Unlock the five clips with a slotted screwdriver. 30. Turn around the D-COVER and unlock the last clip. Reassembly instructions (upper block) Steps 1. Follow the disassembly instructions in reversed order , from step 32 to step 13. Note: Pay special attention to step 19. Page 5 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 2. Mind the correct positioning of the CAMERA MODULE. 3. Use the opposite side of the SS-45 to lock the CAMERA MODULE properly. 4. Follow the disassembly instructions in reversed order , from step 12 to step 4. 5. When assembling, start placing the KEYMAT at button “0” and move forward to the upper side. 6. Start placing the KEYMAT at the marked positions. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Disassembly and reassembly instructions Nokia Customer Care 7. Make sure to have all clips locked properly. 8. Follow the disassembly instructions in reversed order , from step 3 to step 1. Page 5 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Baseband troubleshooting overview...................................................................................................................6–5 Power and charging troubleshooting..................................................................................................................6–6 General power checking troubleshooting................................................................................
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Nokia Customer Care RM-209 BB Troubleshooting and Manual Tuning Guide List of Figures Figure 38 Flashing pic 1. Take single trig measurement for the rise of the BSI signal.................................6–16 Figure 39 Flashing pic 2. Take single trig measurement for the rise of the BSI signal.................................6–16 Figure 40 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is connected................................................................................
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband troubleshooting overview This section is intended to be a guide for localising and repairing electrical faults. The table below tells you what troubleshooting to go to.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Power and charging troubleshooting General power checking troubleshooting Troubleshooting flow Page 6 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Battery current measuring fault troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Interface troubleshooting Camera failure Introduction to camera troubleshooting Bad conditions often cause bad pictures. Therefore, the camera operation has to be checked in constant conditions or by using a second, known-to-be-good Nokia device as reference. Image quality is hard to measure quantitatively, and the difference between a good and a bad picture can be small.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera hardware failure message troubleshooting Troubleshooting flow Page 6 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera hardware troubleshooting Camera hardware troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera viewfinder troubleshooting Troubleshooting flow Page 6 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera: Bad image quality troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care COMBO memory troubleshooting Troubleshooting flow Page 6 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-209 BB Troubleshooting and Manual Tuning Guide Part 2 Figure 38 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Figure 39 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. Page 6 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care User interface troubleshooting Display module troubleshooting General instructions for display troubleshooting Context • The display is in a normal mode when the phone is in active use. • Display is in a partial idle mode when the phone is in the screen saver mode. • The operating modes of the display can be controlled with the help of Phoenix.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Steps 1. Verify with a working display that the fault is not on the display module itself. The display module cannot be repaired. 2. Check that the cellular engine is working normally. i To check the functionality, connect the phone to a docking station. ii StartPhoenix service software. iii Read the phone information to check that also the application engine is functioning normally (you should be able to read the APE ID). 3.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Backlight troubleshooting Context The device has one LED driver that provides current for both display and keyboard backlights. Brightness can be adjusted manually. It affects both display and keypad. Keyboard backlights can be turned ON/OFF separately but not without switching on the display lights. Display and keyboard backlight troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care LED driver troubleshooting LED driver troubleshooting Page 6 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Swivel detection troubleshooting Swivel detection troubleshooting Audio troubleshooting Audio troubleshooting test instructions Differential external earpiece and internal earpiece outputs can be measured either with a single-ended or a differential probe. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care When measuring with a single-ended probe each output is measured against the ground. Internal handsfree output is measured using a current probe, if a special low-pass filter designed for measuring a digital amplifier is not available. Note also that when using a current probe, the input signal frequency must be set to 2kHz. The input signal for each loop test can be either single-ended or differential.
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RM-209 BB Troubleshooting and Manual Tuning Guide Loop test Input terminal External Mic to External Earpiece XMICP and GND Nokia Customer Care Output terminal HSEAR R P, HSEAR R N and GND Path gain [dB] (fixed) Input Differen Outpu Outp volta tial t DC ut ge output level curre [mVp- voltage [V] nt p] [mVp-p] [mA] -2.9 1000 720 1.2 NA -4.5 1000 600 1.2 NA -5 1000 560 0 25m A (calc .) 22.7 100 1360 1.
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Nokia Customer Care RM-209 BB Troubleshooting and Manual Tuning Guide Measurement data Figure 40 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is connected. Figure 41 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. Figure 42 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Page 6 –26 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal earpiece troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Page 6 –28 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External microphone troubleshooting Troubleshooting flow Page 6 –30 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External earpiece troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Introduction to acoustics troubleshooting Acoustics troubleshooting Acoustics design ensures that the sound is detected correctly with a microphone and properly radiated to the outside of the device by speaker(s). The acoustics of the phone includes three basic systems: earpiece, Integrated Hands Free (IHF) and microphone. The sound reproduced from the earpiece readiates through a single hole on the front cover (A-cover).
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth troubleshooting Introduction to Bluetooth troubleshooting There are two main Bluetooth (BT) problems that can occur: Problem Description Detachment of the BT antenna. This would most likely happen if the device has been dropped repeatedly to the ground. It could cause the BT antenna to become loose or partially detached from the PWB. A malfunction in the BT ASIC, BB ASICs or the phone’s BT SMD components.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 43 BER test result Bluetooth self tests in Phoenix Steps 1. Start Phoenix service software. 2. ChooseFile→Scan Product. 3. Place the phone to a flash adapter. 4. From the Mode drop-down menu, set mode to Local. 5. Choose Testing→Self Tests. 6.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. To run the tests, click Start. Figure 44 Bluetooth self tests in Phoenix Bluetooth BER failure troubleshooting Context Basic encoding rules, BER, is a self-identifying and self-delimiting encoding scheme, which means that each data value can be identified, extracted and decoded individually. Page 6 –38 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Part 1: Bluetooth self test passed but BER test failed Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth audio and UI activation troubleshooting Troubleshooting flow Baseband manual tuning guide Certificate restoring for BB5 products Context This procedure is performed when the device certificate is corrupted for some reason. All tunings (RF & Baseband, UI) must be done after performing the certificate restoring procedure.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Note: USB flashing does not work for a dead BB5 phone. • Create a request file. • Send the file to Nokia by e-mail. Use the following addresses depending on your location: • APAC: sydney.service@nokia.com • CHINA: repair.ams@nokia.com • E&A: salo.repair@nokia.com • AMERICAS: fls1.usa@nokia.com • When you receive a reply from Nokia, carry out certificate restoring. • Tune the phone completely. Note: SX-4 smart card is needed.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Product is automatically set according to the phone support module which was opened manually, but the flash files cannot be found because the correct data cannot be read from the phone automatically. Code must be chosen manually, it determines the correct flash files to be used. Please choose the correct product code (can be seen in the phone type label) from the dropdown list. Flash Type must be set to Phone as Manufactured.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Programming is completed when Flashing Completed message is displayed. The product type designator and MCU SW version are displayed in the status bar. vi Close the SW Update window and then choose File→Close Product . 2. Create a Request file. For this procedure, you must supply +12 V to CU-4 from an external power supply. i To connect the phone with Phoenix, choose File→Scan Product . ii Choose Tools→Certificate Restore .
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iv Name the file so that you can easily identify it, and click Open. The name of the file and its location are shown. v To create the Request file, click Start. vi When the file for certificate restore has been created, send it to Nokia as an e-mail attachment. 3. Restore certificate. For this procedure, you must supply +12 V to CU-4 from an external power supply. i Save the reply file sent by Nokia to your computer.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iv From the Tools menu, choose Certificate Restore and select Process a response file in the Action pane. v To choose the location where response file is saved, click Browse. vi Click Open. The name of the file and the path where it is located are shown. vii To write the file to phone, click Start. Next actions After a successful rewrite, you must retune the phone completely by using Phoenix tuning functions.
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RM-209 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Energy management calibration Prerequisites Energy Management (EM) calibration is performed to calibrate the setting (gain and offset) of AD converters in several channels (that is, battery voltage, BSI, battery current) to get an accurate AD conversion result. Hardware setup: • An external power supply is needed. • Supply 12V DC from an external power supply to CU-4 to power up the phone.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Introduction to RF troubleshooting.....................................................................................................................7–5 RF key components................................................................................................................................................7–6 Receiver troubleshooting..............................................................................
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Introduction to RF troubleshooting On the following pages you will find a step-by-step troubleshooting procedure and reference measurements at the relevant signal points. For functional descriptions, please refer to the System module section.
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Nokia Customer Care RM-209 RF Troubleshooting and Manual Tuning Guide RF key components Figure 45 RF key components on main board (bottom side) Page 7 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 46 RF key components on main board (top side) Receiver troubleshooting Introduction to RX troubleshooting Rx can be tested by making a phone call or in the local mode. For the local mode testing, use Phoenix service software. The main Rx troubleshooting measurement is RSSI measurement. This test measures the signal strength of the received signal. I and Q branches can be measured separately.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care In GSM, the input signal can be either a real GSM signal or a CW signal that is 67.771kHz up from the carrier frequency. For service tool usage instructions, refer to section Service Tools and Service Concepts. General instructions for RX troubleshooting Steps 1. Connect a test jig to a computer with a DAU-9S cable or to a FPS-10 flash prommer with a modular cable (XCS-4).
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RM-209 RF Troubleshooting and Manual Tuning Guide Band Nokia Customer Care Channel (RX and TX) Input frequency (MHz) Offset (kHz) Power level (dBm) GSM900 37 942.46771 67.710 -90 GSM1800 700 1842.86771 67.710 -90 GSM1900 661 1960.06771 67.710 -90 Figure 47 RF Controls window Reciever (RX) troubleshooting Context Troubleshoot one band at a time. Start with the GSM900 and end with GSM1900.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care GSM Rx chain activation for manual measurements / GSM RSSI measurement Context RSSI signal measurement is the main Rx troubleshooting measurement. The test measures the strength of the received signal. I and Q branches can be measured separately. In GSM, the input signal can be either real GSM signal or a CW (Continuous Wave) signal that is 67.771 kHz above the carrier frequency. Steps 1. Start Phoenix service software. 2.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care • Tx IQ tuning and Tx power tuning can be also used in some cases. • Remember that retuning is not a fix! Phones are tuned correctly in production. The first set of steps instructs how to assemble the test setup. This setup is general for all Tx troubleshooting tasks. Alternative steps provide specific troubleshooting instructions for Phoenix service software. Caution: Never activate the GSM transmitter without a proper antenna load.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care • Set Operation mode to “Burst” (Default). • Set Tx data type to “All1” (Default). • Set Rx/Tx channel (see table below) • Set Edge to “Off” (Default). • Set Tx PA mode to “High” (Default). • Set power level (see table below) Band Channel (RX and TX) TX power level GSM900 37 5 GSM1800 700 0 GSM1900 661 0 Figure 49 RF Controls window Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Transceiver (TX) troubleshooting Troubleshooting flow Page 7 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Checking antenna functionality In the antenna, there is one Feed and two GND contacts. Figure 50 Antenna module Between GND1 and Feed, a DC short-circuit can be measured. GND2 has no DC connection to the other contacts. The antenna is functioning normally when the contacts function (Feed-GND1 = 0 Ω) Also check visually to make sure that the antenna is intact. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Synthesizer troubleshooting Synthesizer troubleshooting Page 7 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care RF tunings Introduction to RF tunings Important: Only perform RF tunings if: • one or more of the RF components have been replaced • flash memory chip is replaced or corrupted. RF calibration is always performed with the help of a product-specific module jig (MJ-117), never with an RF coupler. Using an RF coupler in the calibration phase will cause a complete mistuning of the RF part.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Phoenix preparations Install the phone specific data package, for example RM-209_dp_1.78_sw_sh3.26.exe. This defines phone specific settings.. Auto tuning procedure 1 Make sure the phone (in the jig) is connected to the equipment. Else, some menus will not be shown in Phoenix. 2 To go to autotune, select Tuning (Alt-U) > Auto-Tune (Alt-A) from the menu. 3 Start autotuning, clicking the Tune button.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care PA (power amplifier) detection Context The PA detection procedure detects which PA manufacturer is used for phone PAs. If a PA is changed or if the permanent memory (PMM) data is corrupted, PA detection has to be performed before Tx tunings. Steps 1. From the Operating mode drop-down menu, set mode to Local. 2. Choose Tuning→PA Detection . 3. Click Tune. 4.
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Nokia Customer Care RM-209 RF Troubleshooting and Manual Tuning Guide 5. Click Start. 6. Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Rx Calibration with band EGSM900 (step 1-3) pop-up window. Important: The calibration uses a non-modulated CW signal. Increase the signal generator level by cable attenuation and module jig probe attenuation. Page 7 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. To perform the tuning, click OK. 8. Check that the tuning values are within the limits specified in the following table: Table 14 RF tuning limits in Rx calibration Min Typ Max Unit AFC Value -200 -105...62 200 AFC slope 0 122 200 106 107...110 114 dB 104 104...109 114 dB 104 104...109 114 dB GSM900 RSSI0 GSM1800 RSSI0 GSM1900 RSSI0 Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 9. Click Next to continue with GSM1800 Rx tuning. Next actions Repeat steps 6 to 9for GSM1800 and GSM1900 Rx band filter response compensation (GSM) Prerequisites Rx calibration must be performed before the Rx band filter response compensation. Context On each GSM Rx band, there is a band filter in front of the RF ASIC front end.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. Select GSM900 band. 5. Choose Tuning→GSM→Rx Band Filter Response Compensation . 6. Select Tuning mode: manual 7. Click Start. 8. Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Rx Band Filter Response Compensation for EGSM900 pop-up window, step 1-3. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 9. To perform tuning, click OK. 10. Go through all 9 frequencies. The following table will be shown: 11. Check that the tuning values are within the limits specified in the following table: Min Typ Max Unit Ch. 965 / 923.26771 MHz -6 -1 2 dB Ch. 975 / 925.26771 MHz -3 0 2 dB Ch. 987 / 927.66771 MHz -3 0 2 dB Ch. 1009 / 932.06771 MHz -2 0 2 dB Ch. 37 / 942.46771 MHz -2 0 2 dB Ch. 90 / 953.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min Typ Max Unit -6 -1 2 dB Ch. 497 / 1802.26771 MHz -6 -1 3 dB Ch. 512 / 1805.26771 MHz -3 0 3 dB Ch. 535 / 1809.86771 MHz -3 0 3 dB Ch. 606 / 1824.06771 MHz -3 0 3 dB Ch. 700 / 1842.86771 MHz -3 0 3 dB Ch. 791 / 1861.06771 MHz -3 0 3 dB Ch. 870 / 1876.86771 MHz -3 0 3 dB Ch. 885 / 1879.86771 MHz -3 0 3 dB Ch. 908 / 1884.46771 MHz -6 -1 3 dB Ch. 496 / 1927.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Next actions Repeat the steps 8 to 12 for GSM1800 and GSM1900. GSM transmitter tunings Tx IQ tuning (GSM) Context The Tx path branches to I and Q signals at RF I/Q modulator. Modulator and analog hardware located after it cause unequal amplitude and phase disturbance to I and Q signal paths. Tx IQ tuning balances the I and Q branches. Tx IQ tuning must be performed for all GSM bands. Steps 1. Start Phoenix service software. 2.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Next actions Tuning sliders should be close to the center of the scale after the tuning and within the limits specified in the following table. If they are not within the limits, check Tx IQ quality manually. Min Typ Max Unit I DC offset / Q DC offset -6 -4 6 dB Ampl -1 0 1 dB Phase 85 90 95 dB I/Q DC -6 0.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 5. Click Start.l 6. Set the spectrum analyzer for power level tuning: Frequency Channel frequency: • 897.4MHz GSM900 • 1747.8MHz GSM1800 • 1880MHz GSM1900 Span 0 Hz Sweep time 2ms Trigger Video triggering (-10dBm) Resolution BW 3MHz Video BW 3MHz Page 7 –28 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Reference level offset sum cable attenuation with module jig attenuation Reference level 33dBm A power meter with a peak power detector can be also used. Remember to take the attenuations into account. 7. Adjust power for all bold power levels to correspond the Target dBm column by pressing + or – keys. 8. If all bold power levels are adjusted, click Next to continue with GSM900 EDGE. 9.
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RM-209 System module Nokia Customer Care Table of Contents Phone description..................................................................................................................................................8–5 Engine......................................................................................................................................................................8–8 Engine modules..............................................................................................
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RM-209 System module Nokia Customer Care Figure 56 BL-4B battery and battery connector................................................................................................8–10 Figure 57 Blade battery connector.....................................................................................................................8–10 Figure 58 Old (left) and new (right) charger plugs...........................................................................................
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RM-209 System module Nokia Customer Care Phone description Introduction This chapter describes the baseband module including engine, power management, interfaces, audio etc. The baseband is based on BB5.0 with a RAPGSM main processor and Retu/Tahvo energy management. All blocks that require high voltage process are in Tahvo and all other in Retu. The RF part is based on the ASIC Ahne. This phone operates on the GSM900/1800/1900 bands.
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RM-209 System module Nokia Customer Care Board and module connections Figure 55 Board and module connections Engine Engine modules The engine contains • RF module with Ahne ASIC • Main processor with integrated memory (Baseband) • Energy management - Retu and Tahvo (Baseband) • SDRAM and NOR flash memories RF engine The RF module performs the high frequency operations of the engine for GSM. In both transmitter and receiver, the modulator and demodulator operate at the channel frequency.
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RM-209 System module Nokia Customer Care • Ahne RF ASIC (application specific integrated circuit) • Front end module (FEM) module (Power amplifier and Antenna switch) The RF engine also includes: • Voltage controlled oscillators (VCO and VCTCXO) • SAW filters The baseband section controls the RF module through the serial bus, RFBus. This passes information about eg. frequency band and mode of operation. Ahne RF ASIC controls the mode of operation, and further sends control signals to the front end module.
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RM-209 System module Nokia Customer Care Modes of operation The functional behavior can be divided into seven different states. Each of these states will affect the general functionality of the phone: • • • • • • No supply Backup Power off Reset Power on Deep sleep Battery and charging Battery This device uses the BL-4B battery, a 700 mAh minimum Li-ion battery. It has a three contacts interface and it is based on a blade type connector.
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RM-209 System module Nokia Customer Care Figure 58 Old (left) and new (right) charger plugs Charging is controlled by energy management, and external components are needed to protect the baseband module against EMC, reverse polarity and transient frequency deviation. Test pattern The test pattern is placed on the bottom side of the main board. The points can be used for service and test purposes.
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RM-209 System module Nokia Customer Care Interfaces PopPort™ system connector The PopPort™ connector is an interface between the phone and the accessories. The configuration may vary between different phone models.
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RM-209 System module Nokia Customer Care Figure 61 FM radio interface Camera Figure 62 Camera interface This phone is equipped with a 2 megapixel camera. The module has only one operating mode; raw pixel data output. A hardware accelerator includes features like pixel defect correction, colour interpolation, image sharpness enhancement, selective noise filtering, cropping and scaling. The image can be JPEG-compressed in real-time.
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RM-209 System module Nokia Customer Care Figure 63 SIM interface connections SIM Logic level shifting The SIM interface can support 3V and 1.8V SIM cards. SIM Power up/down The SIM power up/down sequence is generated in Retu. This means that Retu generates the reset switch (RST) signal to the SIM. In addition, the SIMCardDet signal is connected to Retu. The SIM interface is powered up when the SIMCardDet signal indicates “card in”.
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RM-209 System module Nokia Customer Care User interface User interface Figure 64 User interface block diagram Display and display backlight The display is controlled by RAPGSM, with signal conditioning by serial resistors. Logic power supply (1.65V-1.95V) is connected to VIO and driver power supply (2.3V-2.9V) is connected to VAUX. The display includes four white LEDs for display backlights inside of the display module.
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RM-209 System module Nokia Customer Care Figure 65 Keyboard layout Table 16 Key signal matrix GENIO 39 40 41 42 KEYB_CMT8 (COL0) KEYB_CMT9 (COL1) KEYB_CMT10 (COL2) KEYB_CMT11 (COL3) 32 KEYB_CMT0 (ROW0) Soft left Soft right Left Right 33 KEYB_CMT1 (ROW1) Select Send Up Down 34 KEYB_CMT2 (ROW2) 7 2 3 8 35 KEYB_CMT3 (ROW3) 5 Camera 1 6 36 KEYB_CMT4 (ROW4) 9 * Vol+ # 37 KEYB_CMT5 (ROW5) End 0 Vol- 4 There are four white LEDs placed on the keyboard PWB for illumina
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RM-209 System module Nokia Customer Care Audio concept Audio hardware architecture The functional core of the audio hardware is built around two ASICs: RAPGSM engine ASIC and the mixedsignal ASIC Retu. Retu provides an interface for the transducers and the accessory connector. Integrated hands free stereo speakers are driven by a D-class audio amplifier.
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RM-209 System module Nokia Customer Care Internal microphone Internal microphone is used for HandPortable (HP) and Internal HandsFree (IHF) call modes. An analogue electret microphone is connected to N2200 Mic1P and Mic1N inputs via asymmetric electrical connection. The microphone is biased by N2200 MicB1 bias voltage output. Figure 67 Internal microphone circuitry External microphone Galvanic accessories are connected to the system connector (Pop-PortTM).
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RM-209 System module Nokia Customer Care Figure 68 Internal speaker circuitry External earpiece All galvanic accessories are connected to the system connector (Pop-Port™). The accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. Vibra circuitry Vibra is used for vibra-alarm function. Figure 69 Vibra circuitry Connections USB interface USB (Universal serial bus) provides a wired connectivity between host PC and peripheral devices.
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RM-209 System module Nokia Customer Care Figure 70 USB interface to engine The Nokia USB device solution is supported using the Wireless 2 Function Controller (W2FC) core. This core is included in the RAPGSM. The core completes several USB functions automatically and is controlled by the MCU. The USB solution is also compatible with USB 2.0, with a full speed of 12 Mbps. Bluetooth Bluetooth provides a fully digital link for communication between a master unit and one or more slave units.
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RM-209 System module Nokia Customer Care Battery endurance Battery Talk time BL-4B 700 mAh Li-ion 2.9 hours Standby time Up to 8 days Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active.
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RM-209 System module Nokia Customer Care Min operating voltage Vcoff+ 3. 1 ± 0,1 Off to on Vcoff- 2. 8 ± 0,1 On to off a. ADC settings in the SW might shutdown the phone above this value. b. During fast charging of an empty battery, this voltage might exceed this value. Voltages between 4.20 and 4.60 might appear for a short while. Main RF characteristics Table 18 Channel numbers and frequencies System GSM900 Channel number TX frequency RX frequency Unit 0 < =n <= 124 F = 890 + 0.
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RM-209 System module Nokia Customer Care Parameter Unit and value Output Power EGSM900: GSMK 5...33 dBm EGSM900: 8-PSK 5...27 dBm GSM1800: GSMK 0...30 dBm GSM1800: 8-PSK 0...26 dBm GSM1900: GSMK 0...30 dBm GSM1900: 8-PSK 0...26 dBm Number of power levels GMSK EGSM900: 15 GSM1800: 16 GSM1900: 16 Number of power levels 8-PSK EGSM900: 12 GSM1800: 14 GSM1900: 14 Table 20 Transmitter characteristics Item Values Type Direct conversion, nonlinear, FDMA/TDMA LO frequency range EGSM900: 3520...
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RM-209 Schematics Nokia Customer Care Table of Contents Schematics..............................................................................................................................................................9–4 Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-209 Glossary Nokia Customer Care A/D-converter Analog-to-digital converter ACI Accessory Control Interface ADC Analog-to-digital converter ADSP Application DPS (expected to run high level tasks) AGC Automatic gain control (maintains volume) ALS Ambient light sensor AMSL After Market Service Leader ARM Advanced RISC Machines ARPU Average revenue per user (per month or per year) ASIC Application Specific Integrated Circuit ASIP Application Specific Interface Protector B2B Board to
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RM-209 Glossary Nokia Customer Care DPLL Digital Phase Locked Loop DSP Digital Signal Processor DtoS Differential to Single ended EDGE Enhanced data rates for global/GSM evaluation EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FCI Functional cover interface FPS Flash Programming Tool FR Full rate FSTN Film compensated super twisted nematic GND Ground, conductive mass GPIB General-purpose inter
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RM-209 Glossary Nokia Customer Care LPRF Low Power Radio Frequency MCU Micro Controller Unit (microprocessor) MCU Multiport control unit MIC, mic Microphone MIDP Mobile Information Device Profile MIN Mobile identification number MIPS Million instructions per second MMC Multimedia card MMS Multimedia messaging service NTC Negative temperature coefficient, temperature sensitive resistor used as a temperature sensor OMA Object management architechture OMAP Operations, maintenance, and
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RM-209 Glossary Nokia Customer Care SARAM Single Access RAM SAW filter Surface Acoustic Wave filter SDRAM Synchronous Dynamic Random Access Memory SID Security ID SIM Subscriber Identity Module SMPS Switched Mode Power Supply SNR Signal-to-noice ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber/Wallet Identification Module TCXO Temperature controlled Oscillator Tiku Finnish for Chip, Successor of the UP