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ISSUE 1 09/2004 COMPANY CONFIDENTIAL

Nokia Customer Care

4 - Service Tools

Summary of content (30 pages)

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RM-17 4 - Service Tools Nokia Customer Care Table of Contents Page No Service Tools....................................................................................................... 5 List of service tools ............................................................................................ 5 JVB-1 docking station (product code: 0770298) with DA-16 docking station adapter ...............................................................................................................
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RM-17 4 - Service Tools Nokia Customer Care Service Tools ■ List of service tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-17, refer to various set-ups.
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RM-17 Nokia Customer Care 4 - Service Tools Type Designator Description Part Code ACF-8 Universal Power supply 0680032 AXS-4 D9-D9 serial cable 0730090 FLC-2 DC cable 0730185 CA-10DS Bi-directional parallel cable 0730298 PKD-1 Software protection key 0750018 SCB-3 DC-Cable 0730114 SPS-2 Solder paste spreader 0770471 Programme Specific Service Tool spare parts 6 10pcs 2A fuse for MJ-22 module jig 0770622 10pcs Test pins for MJ-22 module jig 0770557 10pcs Test pins for MJ-22 mo
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RM-17 4 - Service Tools Nokia Customer Care ■ JVB-1 docking station (product code: 0770298) with DA-16 docking station adapter The JVB-1 docking station has been designed for calibration and software update use. The DA16 docking station adapter makes signal connections to the phone. JVB-1 and DA-16 are used as one unit.
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RM-17 Nokia Customer Care 4 - Service Tools ■ DA-16 docking station adapter (product code: 0770770) Docking station adapter for assembled RM-17 phones. The docking station adapter supports testing, flashing, energy management calibration. If used in conjunction with the RF-coupler SA-25, also RF function testing is possible.
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RM-17 4 - Service Tools Nokia Customer Care ■ SA-25 antenna coupler (product code: 0770769) RF antenna coupler for use with the docking station adapter (DA-16). Extends the docking station adapter to allow RF function tests in GSM bands 850, 900, 1800 and 1900 MHz.
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RM-17 Nokia Customer Care 4 - Service Tools Installing instructions for RF coupler to docking station adapter Open the housing by pressing the housing apart. Now you can remove the bottom plate of the docking station adapter. 10 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 4 - Service Tools Nokia Customer Care Remove the four screws fixing the PWB by using Torx T6 screw driver. These screws are too short, therefore four longer screws are delivered together with the coupler. Install the coupler and use the new screws. ISSUE 1 09/2004 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 4 - Service Tools Nokia Customer Care ■ SF-17 CCS POS flash adapter (product code: 0770844) Point of sales flash adapter for RM-17 phones. SF-17 establishes a simple environment for SW update purposes and connects to the same flash test pattern and the phone battery contacts. Features include: • flashing and testing of the attached phone • overvoltage and reverse polarity protection of adapter and attached phone • green LED: power supply valid and attached to the phone (3.
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RM-17 Nokia Customer Care 4 - Service Tools ■ MJ-22 module repair jig (product code: 0770843) Repair Jig for RM-17 phone module that allows full phone function.
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RM-17 4 - Service Tools Nokia Customer Care Communication and status LED’s • green: Power supply • green: MBUS activity • orange: FBUS activity • jumper to disable LED’s for precise phone module current consumption measurements Spare parts • spring loaded test pins (used in upper part, can be replaced by soldering) - Test pins (10pcs / plastic bag) 0770442 • both ends spring loaded test pin (used in lower part, can be replaced by hand after disassembly of lower PCB) - Test pins (10pcs / plastic bag) 07
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RM-17 Nokia Customer Care 4 - Service Tools ■ RJ-17 soldering jig (product code: 0770840) Soldering jig is used for module level repair, either as fixation in µBGA rework places or when there is need to hold a module on the work bench for any other repair.
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RM-17 4 - Service Tools Nokia Customer Care ■ SS-42 camera removal tool (product code: 0780449) Used to unlock and lift out camera module. Note: Replaces SRT-10 which can only be used for unlocking View of SS-42 . ISSUE 1 09/2004 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 Nokia Customer Care 4 - Service Tools ■ ST-13 PA rework stencil (product code: 0770848) The PA rework stencil is reused from RH-23. SK-9 PA rework kit 0274819 RJ-21 PA rework jig (designed for RH-23 and RM-17) ST-11 PA rework stencil (designed for RH-23) containing For RM-17 power amplifier repairs, the following stencil is needed instead of the above mentioned stencil (to be ordered separately).
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RM-17 4 - Service Tools Nokia Customer Care ■ Rework procedure Due to the large mechanical tolerance of the power amplifiers, the following procedure is necessary: 1. Put the power amplifier into the RJ-21 rework jig. The PA should be placed in the best fit location, this is determined by placing it in the largest location first, if this is to large reposition the PA in the next size location. This should be carried out until the best fit location is found. 2.
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RM-17 4 - Service Tools Nokia Customer Care ■ RJ-46 antenna switch rework jig (product code: 0780374) View of RJ-46 ■ ST-15 antenna switch solder paste stencil (product code: 0780412) View of ST-15 ISSUE 1 09/2004 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 Nokia Customer Care 4 - Service Tools ■ FPS-8 flash prommer (product code: 0080321) The flash prommer FPS-8 is used with e.g. docking station (+adapter) or the POS flash adapter. Power is supplied to FPS-8 from the universal power supply.
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RM-17 4 - Service Tools Nokia Customer Care ■ FPS-11 multiprommer (product code: 0770758) View of FPS-11 ■ ACF-8 universal power supply (product code: 0680032) ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A output. View of ACF-8 ISSUE 1 09/2004 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 Nokia Customer Care 4 - Service Tools ■ FLC-2 DC cable (product code: 0730185) The FLC-2 is used to supply a controlled operating voltage. View of FLC-2 ■ AXS-4 service cable (product code: 0730090) The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors e.g. between PC and FPS-8. Cable length is 2 meters. View of AXS-4 24 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 4 - Service Tools Nokia Customer Care ■ XCS-1 service cable (product code: 0730218) The XCS-1 service cable is used to connect FLS-4 to SF-17. View of XCS-1 ■ SW security device PKD-1 (product code: 0750018) SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if needed.
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RM-17 Nokia Customer Care 4 - Service Tools ■ FLS-4S POS (Point Of Sale) flash device (sales pack) FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. Product code Sales Pack - Europe/Africa 0080541 Sales Pack - APAC 0080542 Sales Pack- US 0080543 View of FLS-4S ■ PCS-1 Power Cable (Product Code: 0730012) The PCS-1 power cable (DC) is used to connect e.g. JVB-1 to FPS-8. View of PCS-1 26 COMPANY CONFIDENTIAL Copyright © 2004 Nokia.
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RM-17 4 - Service Tools Nokia Customer Care ■ XRF-1 RF cable (product code: 0730085) RF cable XRF-1 is used to connect e.g. module jig to RF measurement equipment. View of XRF-1 ■ DAU-9S MBUS cable (product code: 0730108) The MBUS cable DAU-9S has a modular connector, and is used with between PC's serial port and e.g. module jig. View of DAU-9S ISSUE 1 09/2004 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 Nokia Customer Care 4 - Service Tools ■ SCB-3 DC cable (product code: 0730114) The DC cable SCB-3 is used to connect e.g. JVB-1 to the phone. View of SCB-3 ■ XCS-4 modular cable (product code: 073017) XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing and service purposes. View of XCS-4 28 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.
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RM-17 4 - Service Tools Nokia Customer Care ■ CA-5S service battery cable (product code: 0730283) Charger plug to charger plug service cable. View of CA-5S ■ CA-10DS bi-directional parallel cable (product code: 0730298) Bi-Directional parallel cable included in FPS-8 sales pack. View of CA-10DS ISSUE 1 09/2004 COMPANY CONFIDENTIAL Copyright © 2004 Nokia. All Rights Reserved.