nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 1 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 nokia 6681/6682 RM-57/RM-58 Transceiver characteristics: • 6681 RM-57: Tri-band EDGE phone with EGSM900/1800/1900) • 6682 RM-58: Tri-band EDGE phone with GSM850/1800/1900) • Integrated digital cameras 1.
nokia PAGE 2 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 MGR CONFIDENTIAL 15.3.2005 TABLE OF CONTENT Page 1. INTRODUCTION...................................................................................................................................................................................3 2. GENERAL REPAIR INFORMATION....................................................................................................
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 3 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 4 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: o To familiarize oneself with NOKIA product read the tutorials or user guide on www.NOKIA.com -->Support--> Phones, by selecting the Phone Model.
nokia PAGE 5 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 MGR CONFIDENTIAL 15.3.2005 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 6 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on PWS/NOL. Service Manual 6681/6682 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 7 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 5. SPARE PARTS OVERVIEW Service Manual 6681/6682 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 8 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 9 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Internal Battery BL-5C Inserted under the back cover, this Li-Ion 900 mAh battery provides power in a lightweight package.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 10 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 SS-68 Antenna Cover Opening Tool. RJ-74 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 11 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 8. SW-UPDATE To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Flash Concept – (Point of Sales) Service Manual 6681/6682 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 12 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 9. DISASSEMBLY INSTRUCTIONS 1.) Protect the window with a film. 3.) Press the release button and remove the B-Cover. 5.) Pull down the Antenna Cover. 7.) Remove the A-Cover by turning it as shown in the picture carefully. Service Manual 6681/6682 Level 1&2 4.) Place the SS-68 into the openings. 6.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 13 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 9.) Unscrew the seven, Torx Plus® size 6 screws in the shown order. For assembly, reverse the order and use a Torx Plus® size 6 driver with a torque setting of 25Ncm. 10.) Open the display connector with SRT-6 carefully. Take care about the surrounding components. 11.) The Display Shield is locked to the UI-Frame in the shown places. 12.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 14 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 17.) Remove the Engine Module. 18.) Use always the Rework Jig as a support when working on the Engine Module. 19.) Use the SS-15 Camera Removal Tool when removing the Camera Module 1.3 MP. 20.) Note the Camera guide pins when re-assembling and use the opposite side of the SS-15 tool. 21.) Remove the Voice Key. 21.) Remove the Power Key. 25.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 15 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 27). Remove the Bluetooth Antenna. 28.) Remove the Microphone. 29.) Use the DC plug when removing the DC-Jack. 30.) Remove the Vibra Motor with Tweezers. 31.) Unlock the LED Flash Connector with SRT-6. 32.) Remove the LED Flash Connector. 33.) Use tweezers to unlock the snaps of the LED Flash Holder. 34.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 16 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 35.) Push out the LED Flash with SRT-6. 36.) Use a screwdriver as base to protect the Gasket. Then use the dental tool as a lever when removing the IHF-Speaker. When re-assembling the IHF Speaker press it firmly as far as it will go. 37.) The Antenna Assy is attached with four snaps to the Chassis Assy. 38.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 17 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 10. REMOVAL OF SHIELDING LIDS 1.) Use always the Soldering Jig as a support when working on the Engine Module. 2.) Open the clips of the Shielding Lids with the dental tool. 3.) The lid can be removed, if all clips of the Shielding Lid are in the shown position. 4.) Use a slotted screwdriver as a lever to lift the Shielding Lids.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 18 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 11. LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward. Only marked components ( e.g. I002 ) can be changed. The start point of repair activities regarding the appeared fault symptoms.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 19 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 12. QUICK TROUBLE SHOOTER PART 1 Service Manual 6681/6682 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 20 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 13. QUICK TROUBLE SHOOTER PART 2 Service Manual 6681/6682 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 21 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 14. QUICK TROUBLE SHOOTER PART 3 Service Manual 6681/6682 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 22 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 15. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. • Press the red receiver button to reach the Home Menu • Open the Slide Cover • Press to take a photo This Image will be saved to Gallery into the Photos folder automatically.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 23 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 16. BLUETOOTH Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other.
nokia PAGE 24 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 MGR CONFIDENTIAL 15.3.2005 17. GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 25 (26) Approved 1.0 MGR CONFIDENTIAL 15.3.2005 19. FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection film. Put the unit under the stretch film. Add repair documentation e.g.
nokia PAGE 26 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 MGR CONFIDENTIAL 15.3.2005 20. ESD PROTECTION REQUIREMENTS Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el.