User Guide

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nokia

CONNECTING PEOPLE

PAGE 1 (26) Approved 1.0

CMO Operations & Logistics

DJK

WW Service Solutions & Development

Bochum / Germany CONFIDENTIAL 22.02.2005

nokia

6680

RM-36

Transceiver characteristics:

• Dual mode WCDMA/GSM operation and tri-band GSM coverage

on up to five continents (GSM 900/1800/1900 and WCDMA

2100 networks)

• Two integrated digital cameras: 1.3 megapixel and VGA

• Experience two-way video calls and see face-to-face as you

talk in real time

• Video sharing capability

• High-resolution display with 262,144-colors

• Capture quality images and video

• Nokia XpressPrint printing solution: PictBridge, Bluetooth

wireless technology, MultiMediaCard (MMC)

• Fast WCDMA and EDGE connections for broadband-speed

browsing plus tri-band GSM phone with global roaming

capability

• Convenient email access with automatic download to send

images and view documents

• Calendar, contacts, and other personal information

management features plus data printing

• Music player with stereo audio

Transceiver with BL-5C 900mAh Li-Ion battery pack

Talk time Standby Note

2,2h –3,3h (WCDMA)

3h-6h (GSM)

6-11 days

Depends on

network

parameters

Environmental characteristics:

• Lead-free soldered

SERVICE MANUAL

Service Level 1&2

Summary of content (26 pages)

PAGE 1
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 1 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 nokia 6680 RM-36 Transceiver characteristics: • Dual mode WCDMA/GSM operation and tri-band GSM coverage on up to five continents (GSM 900/1800/1900 and WCDMA 2100 networks) • Two integrated digital cameras: 1.
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nokia PAGE 2 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 DJK CONFIDENTIAL 22.02.2005 TABLE OF CONTENT Page 1. INTRODUCTION...................................................................................................................................................................................3 2. GENERAL REPAIR INFORMATION...................................................................................................
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 3 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 1. INTRODUCTION The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia products. This Service Manual is to be used only by authorized Nokia service suppliers, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 4 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: o To familiarize oneself with Nokia product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
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nokia PAGE 5 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 DJK CONFIDENTIAL 22.02.2005 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 6 (26) CONFIDENTIAL Approved 1.0 DJK 22.02.2005 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6680 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 7 (26) CONFIDENTIAL Approved 1.0 DJK 22.02.2005 5. SPARE PARTS OVERVIEW Service Manual 6680 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 8 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from Nokia Online! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 9 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Internal Battery BL-5C Inserted under the back cover, this Li-Ion 900 mAh battery provides power in a lightweight package.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 10 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 SS-51 Camera Removal Tool SS-68 Antenna Cover Opening Tool. RJ-74 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit Nokia opening tool SRT-6 Nokia No. 0770431 Tonichi torque driver Nokia No.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 11 (26) CONFIDENTIAL Approved 1.0 DJK 22.02.2005 8. SW-UPDATE To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Online. Flash Concept – (Point of Sales) Service Manual 6680 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 12 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 9. DISASSEMBLY INSTRUCTIONS 1.) Protect the window with a film. 2.) Press the release button and remove the B-Cover. 3.) Place the SS-68 into the openings. 4.) Pull up the Antenna Cover carefully. 5.) Release the booth clips of the A-Cover with SRT-6. 6.) Remove the A-Cover by turning it as shown in the picture carefully.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 13 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 8.) Unscrew the seven Torx Plus® size 6 screws in the shown order. For assembly, the reverse order and a torque driver with a torque of 25Ncm has to be used. 9.) Lift the UI FRAME ASSY a bit and flip it up carefully. 10.) Open the display connector with SRT-6 carefully. Take care about the surrounding components. 11.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 14 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 16.) Use the dental tool as a lever to remove the Earpiece. 17.) Remove the Engine Module. 18.) Use always the Rework Jig as a support when working on the Engine Module. 19.) Use the SS-15 Camera Removal Tool when removing the Camera Module 1.3MP. 20.) Note the Camera guide pins when re-assembling. 21.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 15 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 24.) Remove the Power Key.. 25.) Open the MMC Door and remove it from its holder. 26.) Remove the MMC Door Spring with tweezers. 27). Remove the Bluetooth Antenna. 28.) Remove the Microphone. 29.) Use the DC plug when removing the DC-Jack. 30.) Remove the Vibra Motor with Tweezers. 31.) Unlock the LED Flash Connector with SRT-6.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 16 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 32.) Remove the LED Flash Connector. 33.) Use tweezers to unlock the snaps of the LED Flash Holder. 34.) Note! Take care to the right position of the LED Flash Holder when re-assembling. 35.) Push out the LED Flash with SRT-6. 36.) Use tweezers as a lever when removing the IHFSpeaker. 37.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 17 (26) CONFIDENTIAL 40.) Push out the Slide Sensor with tweezers. Approved 1.0 DJK 22.02.2005 41.) Now, remove the Slide Sensor. Note the right position when re-assembling. 10. REMOVAL OF SHIELDING LIDS 1.) Use always the Soldering Jig as a support when working on the Engine Module. 2.) Open the clips of the Shielding Lids with the dental tool. 3.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 18 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 11. LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward. Only marked components ( e.g. I002 ) can be changed. The start point of repair activities regarding the appeared fault symptoms.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 19 (26) CONFIDENTIAL Approved 1.0 DJK 22.02.2005 12. QUICK TROUBLE SHOOTER PART 1 Service Manual 6680 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 20 (26) CONFIDENTIAL Approved 1.0 DJK 22.02.2005 13. QUICK TROUBLE SHOOTER PART 2 Service Manual 6680 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 21 (26) CONFIDENTIAL Approved 1.0 DJK 22.02.2005 14. QUICK TROUBLE SHOOTER PART 3 Service Manual 6680 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
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nokia PAGE 22 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 DJK CONFIDENTIAL 22.02.2005 15. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. VGA Camera 1.3 Mega Pixel Camera 1.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 23 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 16. BLUETOOTH Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 24 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 17. GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on Nokia Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
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nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 25 (26) Approved 1.0 DJK CONFIDENTIAL 22.02.2005 19. FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection film. Put the unit under the stretch film. Add repair documentation e.g.
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nokia PAGE 26 (26) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 1.0 DJK CONFIDENTIAL 22.02.2005 20. ESD PROTECTION REQUIREMENTS Please refer to the Nokia Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el.