Customer Care Solutions Technical Documentation 4 - Service Tools ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools This page has been deliberately left blank 2 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation Table of Contents Page No JBV-1 Docking Station and DA-2 Adapter ................................................................... 5 MJ-2 Module Jig ............................................................................................................ 6 RJ-2 Soldering Jig ......................................................................................................... 9 SF-2 POS (Point of Sales) Flash Adapter ...............................
NHL-10 CCS Technical Documentation Service Tools This page has been deliberately left blank 4 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation JBV-1 Docking Station and DA-2 Adapter The JBV-1 Docking Station has been designed for calibration and software update use. The DA-2 Docking Station Adapter makes signal connections to the phone. JBV-1 and DA-2 are used as one unit.
NHL-10 CCS Technical Documentation Service Tools MJ-2 Module Jig The MJ-2 Module Jig is used for testing the following modules: • User interface • Baseband and RF on system module Product Code MJ-2 Module Jig: 0770501 View of MJ-2 Figure 2: MJ-2 Note: The nominal supply voltage for MJ-2 is +6.0 V. The supply voltage must not exceed +12.0 V (min. 5.0 V). Supply jig only when J1=regulated position. 6 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation Table 1: LCD Test Pin List Pin ISSUE 2 01/2004 Signal Name 1 GND 2 !WR 3 GND 4 D0 5 D1 6 D2 7 D3 8 GND 9 Vddi 10 Vdd 11 LEDGND 12 LEDin 13 LEDout 14 LEDGND 15 !CS 16 D/!C 17 GND 18 D7 19 D6 20 D5 21 D4 22 TE 23 !RD 24 !RES COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools Table 2: KEYPAD Test Pin List Pin 8 Signal Name 1 ROCKER4 2 ROCKER2 3 ROW0 4 ROW1 5 VKEYB 6 ROW2 7 ROW4 8 COL2 9 COL4 10 GND 11 ROCKER5 12 ROCKER3 13 ROCKER1 14 COL0 15 GND 16 ROW3 17 ROW5 18 COL1 19 COL3 20 COL5 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation RJ-2 Soldering Jig The Soldering Jig RJ-2 is used for soldering and as a rework jig for system module. Product Code RJ-2 Soldering Jig: 0770502 View of RJ-2 ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools SF-2 POS (Point of Sales) Flash Adapter The POS Flash Adapter SF-2 is used in the place of phone’s normal battery during service to supply a controlled operating voltage and to connect to pads which are under the SIM card. Product Code SF-2 POS Flash Adapter: 0770506 View of SF-2 Figure 3: SF-2 10 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation SW Security Device PKD-1 SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if needed.
NHL-10 CCS Technical Documentation Service Tools FLS-4S POS (Point of Sale) Flash Device (Sales Pack) FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. Product Code FLS-4S Sales Pack – Europe/Africa: 0080541 FLS-4S Sales Pack – APAC: 0080542 FLS-4S Sales Pack – Americas: 0080543 View of FLS-4S Figure 5: FLS-4S 12 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation FPS-8 FLASH Prommer (Sales Pack) The FLASH Prommer FPS-8 is used for example with SF-2, DA-2 and JBV-1. Power is supplied to FPS-8 from the Universal Power Supply.
NHL-10 CCS Technical Documentation Service Tools ACF-8 Universal Power Supply ACF-8 Universal Power Supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output. Product Code ACF-8 Universal Power Supply: 0680032 View of ACF-8 Figure 7: ACF-8 14 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation FPS-8C Parallel FLASH Prommer (Sales Pack) The Parallel FLASH Prommer FPS-8C is used for example with SF-2, DA-2 and JBV-1. Flash programming can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C programming cards. SF11C card is functionally identical to FPS-8. Sales package code FPS-8C Parallel Flash Prommer: 0080396 View of FPS-8C Figure 8: FPS-8C ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools FLC-2 DC Cable FLC-2 is used to supply a controlled operating voltage. Product Code FLC-2 DC Cable: 0730185 View of FLC-2 Figure 9: FLC-2 16 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation AXS-4 Service Cable The AXS-4 D9-D9 Service Cable is used to connect two 9 pin D connectors for example between PC and FPS-8. Cable length is 2 meters. Product Code AXS-4 D9-D9 Service Cable: 0730090 View of AXS-4 Figure 10: AXS-4 ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools DAU-9S MBUS Cable The MBUS Cable DAU-9S has a modular connector and is used for example between the PC`s serial port and Module jig MJ-2, SF-2 or JBV-1. Product Code DAU-9S MBUS Cable: 0730108 View of DAU-9S Figure 11: DAU-9S 18 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation XCS-1 Service Cable The XCS-1 Service Cable is used to connect FLS-4S to SF-2. Product Code XCS-1 Service Cable: 0730218 View of XCS-1 Figure 12: XCS-1 ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools PCS-1 Power Cable The PCS-1 Power Cable (DC) is used to connect for example JVB-1 to FPS-8. Product Code PCS-1 Power Cable: 0730012 View of PCS-1 Figure 13: PCS-1 20 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation XRF-1 RF Cable The XRF-1 RF Cable is used to connect for example Module jig MJ-2 to RF measurement equipment. Product Code XRF-1 RF Cable: 0730085 View of XRF-1 Figure 14: XRF-1 ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools XRS-11 RF Cable The XRS-11 RF Cable is used to connect RF measurement equipment to the phone with RF connector SA-20. Product Code XRS-11 RF Cable: 0730265 View of XRS-11 Figure 15: XRS-11 22 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation SCB-3 DC Cable The DC Cable SCB-3 is used to connect JBV-1 to the phone, for example. Product Code SCB-3 DC Cable: 0730114 View of SCB-3 Figure 16: SCB-3 ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools XCS-4 Modular Cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. Product Code XCS-4 Modular Cable: 0730178 View of XCS-4 Figure 17: XCS-4 24 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation Printer Cable This cable is used to connect the PC to FPS-8. Product Code Printer Cable: 0730029 View of Printer Cable Figure 18: Printer Cable ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools SRT-9 Camera Removal Tool The Camera Removal Tool SRT-9 is used to remove the camera from its locking connector. Product Code SRT-9 Camera Removal Tool: 0770527 View of SRT-9 26 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation SS-12 Disassembly Jig The Disassembly Jig SS-12 is used for disassembling the phone. Product Code SS-12 Disassembly Jig: 0770722 View of SS-12 ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools LRK-2 / 3 LGA component rework kits 1 & 2 Type designator Description Part code LRK-2 (0273645) Kit 1 MJS-76 LGA Re-work Jig 0770417 SES-2 Stencil 0770415 SPS-2 Spreader 0770471 LRK-3 (0273646) Kit 2 SES-2 Stencil 0770415 SPS-2 Spreader 0770471 Rework procedure Due to the large mechanical tolerance of the power amplifiers the following procedure is necessary: 1 28 Put the power amplifier into the MJS-76 rework jig.
NHL-10 Service Tools CCS Technical Documentation 2 Once the best fit location has been found, leave the PA there and put the stencil on top of the jig and PA. 3 Put soldering paste on the PA properly. 4 Remove the stencil and the PA from the jig. 5 Start the soldering process. ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools MJS-76 PA LGA re-work jig (Product code 0770417) Introduction This tool is used in LGA type component reworking purposes in central service centers. Part list Part number Name of Part Material code Drawing number SME5S910 Qty 1 Frame 1 2 Cylindrical pin 3x12 640b003 1 3 Cylindrical pin 3x12 640B012 1 4 Type label 9380601 1 Exploded view 30 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 Service Tools CCS Technical Documentation SA-20 RF Support Adapter The SA-20 RF Support Adapter is designed for supporting the XRS-11 RF Cable when the cable is connected to the phone for RF measurement. The RF-support tool has three snap fittings to be attached to the phone B-cover. Product Code SA-20 RF Support Adapter: 0770606 View of SA-20 Figure 19: SA-20 ISSUE 2 01/2004 COMPANY CONFIDENTIAL Copyright © 2003 Nokia. All Rights Reserved.
NHL-10 CCS Technical Documentation Service Tools JBT-9 Bluetooth Test & Interface box(Sales Pack) The JBT-9 testbox is a generic device to perform Bluetooth Bit Error Rate testing and doing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and AXS-4 cable in case of cordless testing interface usage.
