Programmes After Market Services NPE-4 Series Cellular Phones 5 - Service Tools Original ãNokia Corporation Page 5-1
NPE-4 5 - Service Tools PAMS Technical Documentation Table of Contents Page No. Service Tools ........................................................................................................................... 5 Supported operating systems ..................................................................................... 5 Hardware requirement ................................................................................................. 5 List of service tools ...............................
NPE-4 5 - Service Tools PAMS Technical Documentation Table of Contents Page No. MJS-40 repair jig ........................................................................................................... Introduction ............................................................................................................. List of mechanical parts ..................................................................................... Packing material & marketing material ................................
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NPE-4 5 - Service Tools PAMS Technical Documentation Service Tools Supported Operating Systems Windows 95, 98, 2000, ME and NT 4.0 (SP4). Hardware requirements Minimum: Processor 233 MHz, RAM memory 64 MB, Disk space 50-100 MB. Recommended for Windows 2000: Processor 700 MHz, RAM memory 512 MB, Disk space 50-100 MB. List of service tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product NPE-4, refer to various set-ups.
NPE-4 5 - Service Tools PAMS Technical Documentation Setup Instructions Flash Concept Item: Page 5-6 Service accessory: Product code: 1 FLA-22, Point of sales flash adapter 0775299 2 FLC-2, DC power cable 0730185 3 XCS-4, Modular cable 0730178 4 FPS-8, Flash prommer box 0080321 5 Printer cable, incl. in FPS-8 sales pack 0730029 6 AXS-4, D9 cable, incl.
PAMS Technical Documentation NPE-4 5 - Service Tools Flash Concept - POS (Point of Sale) Item: Original Service accessory: Product code: 1 FLA-22, Point of sales flash loading adapter 0775299 2 XCS-1, service cable 0730218 3 ACP-8 AC Charger 0770298 4 FLS-4, POS flash dongle for E/A area FLS-4, POS flash dongle for APAC area 0081483 0081481 5 Phoenix Service SW Phoenix Service SW in CD-ROM NPE-4 Flash SW data NPE-4 Flash SW data in CD-ROM 8409031 0775311 8410149 0775320 ãNokia Corporat
NPE-4 5 - Service Tools PAMS Technical Documentation JBV-1 Flash Concept Item: 1 Page 5-8 Service accessory: Product code: JBV-1, Docking station 0770298 MJF-9, Docking station adapter 0775298 2 PCS-1, DC power cable 0730012 3 XCS-4, Modular cable 0730178 4 FPS-8, Flash prommer box 0080321 5 Printer cable, incl. in FPS-8C sales pack 0730029 6 AXS-4, D9 ? D9 cable, incl.
PAMS Technical Documentation NPE-4 5 - Service Tools Jig Concept Item: Original Service accessory: Product code: 1 MJS-40, Module jig 0770385 2 PCS-1, DC power cable 0730012 3 XRC-1b, RF antenna cable 0730128 4 DAU-9S, Service MBUS cable 0730108 5 XRE-2, BT cable (optional also antenna available) 0730237 6 JBT-9, BT-Test-Box (optional for BT test) 0770336 7 PKD-1, Software protection key 0750018 8 Phoenix Service SW Phoenix Service SW in CD-ROM NPE-4 Flash SW data NPE-4 Flash SW
NPE-4 5 - Service Tools PAMS Technical Documentation MJF-9 Service Concept Item: Page 5-10 Service accessory: Product code: 1 JBV-1, Docking station 0770298 2 MJF-9, Docking station adapter 0775298 3 HCA-1,Cable support part 0770433 4 SCB-3, DC?DC cable 0730114 5 XRC-1b, RF antenna cable 0730128 6 PCS-1, DC power cable 0730012 7 DAU-9S, Service MBUS cable 0730108 8 PKD-1, Software protection key 0750018 9 Phoenix Service SW Phoenix Service SW in CD-ROM NPE-4 Flash SW data NPE
PAMS Technical Documentation NPE-4 5 - Service Tools Parallel Flash Concept Item: Original Service accessory: Product code: 1 MJF-9, Docking station adapter 0775298 2 JBV-1, Docking station 0770298 3 XCS-4, Modular cable 0730178 4 PCS-1, DC power cable 0730012 7 AXS-4, D9 ? D9 cable, incl. in FPS-8C sales pack 0730090 8 Printer cable, incl.
NPE-4 5 - Service Tools PAMS Technical Documentation Flash adapter FLA-22 Flash adapter FLA-22 is designed for regional Service Centers and POS (Point of Sales) to replace phones own battery when flashing the phone. Furthermore it can be used as a dummy battery.
NPE-4 5 - Service Tools PAMS Technical Documentation Local mode (can be forced to local mode in Phoenix) Mechanical Characteristics Table 3: Mechanical Characteristics Unit Dimensions (mm) (W x H x D) Weight (g) Material FLA-22 45,3x25.0x103,9 200 PC/ABS Figure 1. Main dimensions of FLA-22.
NPE-4 5 - Service Tools PAMS Technical Documentation Figure 2.
NPE-4 5 - Service Tools PAMS Technical Documentation JBT-9 Bluetooth Test & Interface box (Sales Pack) The JBT-9 testbox is a generic device to perform Bluetooth Bit Error Rate testing and doing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and AXS-4 cable in case of cordless testing interface usage.
NPE-4 5 - Service Tools PAMS Technical Documentation Use of JBT-9 Stand-alone The JBT-9 Box can be used without any PC connection as loop-back device for BT testing. To verify the products BT functionality, a Bit Error Rate test needs to be performed against JBT-9. The test is controlled and executed by Phoenix service software. Attenuation settings: The JBT-9 attenuation is used to reduce the BT RF range. The default factory setting of internal attenuation is –36dBm (refer to related chapter below).
PAMS Technical Documentation • NPE-4 5 - Service Tools Note that the phone connection to the PC is specific to the tested phone. For details refer to the related chapter in the service manual. SW instructions for BER testing Original • Make sure that the phone’s product support modules are properly loaded by Phoenix SW. • Choose “Testing” from the “Maintenance” menu and choose “Bluetooth Locals”. • Enter JBT-9’s Ser.No. (12 digits from the type label) in the field “Counterpart Device Address”.
NPE-4 5 - Service Tools PAMS Technical Documentation Use of JBT-9 as service interface The JBT-9 can be connected to a PC by using an AXS-4 serial cable. The Bluetooth wireless technology can be used to establish a FBUS connection without any cables and line of sight. The phone must be switched on with SIM card and all Phoenix functions are working as long as the phone is in normal mode.
NPE-4 5 - Service Tools PAMS Technical Documentation should be MIN to ensure that only one product is in range of JBT-9. The JBT-9 is requesting a connection on the product. To establish the connection, the connection request must be confirmed and the BT_BOX_PIN must be entered on the phone. When the connection is established, Phoenix SW is switching the JBT-9 range to BT_BOX_RANGE_CONNECT. Attenuation setting via Jumper Internal possible settings after JBT-9 boot-up.
NPE-4 5 - Service Tools PAMS Technical Documentation • Make use that in the actual selected connection is “NO CONNECTION” in Phoenix SW to avoid any COM port sharing problems. • Select the “bin” file and start the flashing procedure The latest “bin” file can be loaded from the Software area at PAMS internet webpage.
NPE-4 5 - Service Tools PAMS Technical Documentation MJS-40 repair jig Introduction MJS-40 is a production, Aftersales and R & D engine module repair jig for NPE-4. The purpose of the repair jig is to provide a method of applying voltage from an external power supply when the module is out of its mechanics.
NPE-4 5 - Service Tools PAMS Technical Documentation List of mechanical parts Part number Name of Part 1 Material code Drawing number Qty Bottom SME5S758 1 2 Cover SME5S756 1 3 Latch part DMD04393 1 4 BN684 3x12 SN12771B 5 Guide pin plastic 5 Ball SKF/RB-3.0/IV 640B006 1 6 Spring TFR0.35x3x5.5 640B000 1 8 Leck 9560062 8 9 Bottom foot 9460224 8 10 Hinge 6490013 3 11 Screw 965ZNM2.5x8 12 11 Screw 965ZN M2x4 4 12 Screw M2.
PAMS Technical Documentation NPE-4 5 - Service Tools Exploded View Original ãNokia Corporation Page 5-23
NPE-4 5 - Service Tools PAMS Technical Documentation MJF-9 Docking station Introduction Docking station adapter MJF-9 is designed for adapter between the Docking Station JBV-1 and the tranceiver. Docking station adapter MJF-9 has following main electronic function: • Phone recognizing from BTEMP With JBV-1 it is possible to calibrate and flash the transceiver.
NPE-4 5 - Service Tools PAMS Technical Documentation Table 5: D-connector signal description Pin Signal Description Min Max 1,2 VBATT Battery voltage to phone 3.0V /0A 4.2V / 1.5A 3, 15 DC+ Supply voltage to JBV-1 4 NC Not connected 5 NC Not connected 6 NC Not connected 7 NC Not connected 8 PHONE_RECOGNIZING Phone recognizing from jig. Active low 0 +coup ( 3.
NPE-4 5 - Service Tools PAMS Technical Documentation Environmental Conditions Temperature Conditions Allowed ambient temperatures Ambient temperature (degrees Celsius) Operating temperature +5…+35 Storage temperature -30…+60 Humidity RH Max. 90% Instruction of MBUSIBI connector changing 1. Open the MJF-9 cover (1.) by screwing off 5 screws (2.) 2. Remove the PCB (3.) by screwing off these 4 screws (4.
PAMS Technical Documentation NPE-4 5 - Service Tools 2 Remove solder from MBUSIBI connector’s 6 pins and GND pin (5.) 3 Remove the connector and install new one on PCB 4 Ensure that the new MBUSIBI connector’s hole is against PCB’s hole (6.
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