Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR 09.Jan.2007 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-222 RM-217 Transceiver characteristics: Band: -RM-217: Tri-band EDGE phone for EGSM 900/1800/1900MHz -RM-222: Tri-band EDGE phone for EGSM 850/1800/1900MHz Camera: 2.0 Megapixel, 8x digital zoom Display: 5.08cm (2inch) QVGA display with 16.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR 09.Jan.2007 CONFIDENTIAL TABLE OF CONTENTS . 2. 3. 4. 5. 6. 7. 8. 9. 0. . 2. 3. 4. 5. 6. 7. 8. 9. 20. 2 . 22. 23. 24. 25. 26. 27.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR 09.Jan.2007 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 4. EXPLODED VIEW See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 5. SPARE PARTS OVERVIEW Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 6. GENERAL RECYCLING RECOMMENDATION Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (38) Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 7. LEVEL 2 SOLDER COMPONENTS Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 10 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 8. NOKIA ONLINE (NOL) NOL is the database where you can find the latest corresponding Service Bulletins (spare parts, SWAP units and service tools). This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
Page 11 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 9. SERVICE TOOLS FLS-5 incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 12 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 09.Jan.2007 CONFIDENTIAL RJ-148 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit (V2) For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
Page 13 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 10. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 14 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 11. DISASSEMBLY - HINTS 1. Needed tools: SRT-6, metal tweezers, SS-93, SS-45 camera removal tool, a straight bladed screwdriver, dental pick, bit holder with a torx plus size 6 bit, a torque driver, DC plug 2. Always cover the windows with a protective film. 3. Shift out the C-COVER. 4. Remove both screws in the order shown. 5. Remove the screws. 6.
Page 15 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 7. …on both sides. 8. Lift up the cover now. 9. Remove the KEYMAT 10. Protect the window from inner side. 11. Unscrew the four screws in the order shown. 12. Remove the screws. Separate these screws, do not mismatch them with the others. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 16 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13. Cover the display with a film. 14. Turn the assembly, lift up the B-COVER. 15. Remove the CAMERA GASKET. 16. Unlock and remove the CAMERA with the SS-45. 17. Release the FLEX SHIELDING LID and discard it. 18. Do not use it again. Service Manual 6300 RM-217/ 6300b RM-222 09.Jan.2007 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 17 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 19. Unlock both metal clips of the UI SHIELD. 20. Carefully unlock the flex connector of the LCD MODULE. 21. Peel up the protective film. 22. Now separate the parts as shown. 23. Cover the display with a film again. 24. Remove the MICROPHONE and the DC JACK. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation.
Page 18 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 25. Carefully lever out the EARPIECE ASSEMBLY. 26. Carefully unlock the clip securing the PLASTIC CHAMBER. 27. Now remove it. 28. The IHF SPEAKER is not glued and can be removed easily. 29. Carefully release the clips of the LED- and the SIDE WINDOW. 30. The POWER- and the VOLUME KEY can be removed easily.
Page 19 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support MGR CONFIDENTIAL 31. Release the shown metal snaps of the LABEL COVER ASSY with the dental pick. 32. Turn the assembly and open the SIM lid. 33. Now release these two latches. 34. Use the dental tool to push out the last clips. 35. Release the LABEL COVER ASSEMBLY, beginning from the bottom side. 36. Mind these clips. Service Manual 6300 RM-217/ 6300b RM-222 Approved 1.0 09.Jan.
Page 20 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 37. The disassembly procedure is now completed. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 21 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 12. ASSEMBLY - HINTS 1. Assembly hints: 2. Keep in mind that the LABEL COVER ASSEMBLY with the TYPE LABEL must always be assembled together with the corresponding engine module. 3. Insert the LABEL COVER ASSEMBLY into the B-COVER as shown. 4. Carefully push all latches into their places. 5. Close the SIM lid. Service Manual 6300 RM-217/ 6300b RM-222 6.
Page 22 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 7. Insert the LED- and the SIDE- WINDOW. Note that they can’t be interchanged. 8. Note that the IHF SPEAKER contacts belongs to their pads. 9. Secure all clips of the PLASTIC CHAMBER before going on. 10. Always use a new FLEX SHIELDING LID. 11. Mind the guiding tab while replacing the CAMERA. 12. Push it into its place.
Page 23 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 13. Set the correct torque. 14. Turn the screws to the left first to engage the threads, then tighten them slightly. 15. Apply the correct torque to all screws in the order shown. 16. Tighten both screws of the C-COVER in the order shown, too. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 24 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 13. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 25 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 14. QUICK TROUBLE SHOOTER - POWER ON Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 26 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 15. QUICK TROUBLE SHOOTER - CHARGING Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 27 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 16. QUICK TROUBLE SHOOTER - NO SERVICE Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 28 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 17. QUICK TROUBLE SHOOTER - EARPIECE Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 29 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 18. QUICK TROUBLE SHOOTER - IHF SPEAKER Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 30 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 19. QUICK TROUBLE SHOOTER - DISPLAY Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 31 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 20. QUICK TROUBLE SHOOTER - MICROPHONE Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 32 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 21. QUICK TROUBLE SHOOTER - KEYMAT Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 33 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 22. QUICK TROUBLE SHOOTER - AV CONNECTOR Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 34 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 23. QUICK TROUBLE SHOOTER - VOLUME KEYS Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 35 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 24. QUICK TROUBLE SHOOTER - CARD READER Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 36 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 09.Jan.2007 25. QUICK TROUBLE SHOOTER - CAMERA Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page 37 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 09.Jan.2007 CONFIDENTIAL 26. GONOGO TEST To test the Camera and Bluetooth functionality refer to the phone User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 38 (38) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 09.Jan.2007 CONFIDENTIAL 27. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual 6300 RM-217/ 6300b RM-222 http://www.cadex.com/ Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
