Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 3.0 MGR 16.11.2005 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-78 Transceiver characteristics: Dual Band: EGSM and WCDMA - GSM: Tri-band phone for GSM 900/1800/1900MHz - WCDMA: 2100MHz Camera: - Backside camera 2 Megapixel with 8x digital zoom - Frontside VGA camera Display: Active matrix color display with 262.
Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 3.0 MGR 16.11.2005 CONFIDENTIAL TABLE OF CONTENTS Page 1. INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. SPARE PARTS OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION (UPPER PART) 12 10. DISASSEMBLY INSTRUCTION (LOWER PART) 15 11.
Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 3.0 MGR CONFIDENTIAL 16.11.2005 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 3.0 MGR CONFIDENTIAL 16.11.2005 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 3.0 MGR 16.11.2005 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
(27) Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR 16.11.2005 CONFIDENTIAL . EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
(27) Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR 16.11.2005 CONFIDENTIAL 5.
Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 3.0 MGR CONFIDENTIAL 16.11.2005 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 6280 Copyright © 2005 NOKIA Corporation.
Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 3.0 MGR CONFIDENTIAL 16.11.2005 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger with smaller charging plug to charge your phone battery fast.
Page 10 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 RJ-88 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual 6280 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6280 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 12 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 9. DISASSEMBLY INSTRUCTION (UPPER PART) 1.) You need the following tools. 2.) Protect the window with a plastic film. 3.) Protect the camera window with a plastic film. 4.) Release the B-Cover. 5.) Remove the Battery Cover. Ensure that no battery is inserted before continue. 6.) Shift out the unit. Release the clips of the top side first. 7.
Page 13 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 9.) Protect the inner side window with a plastic film. Remove the Keymat as shown. 10.) Protect the LCD with a plastic film. 11.) Shift together the unit. Lift up the glued UI PWB Assy carefully with the SRT-6. 12.) Lift the UI PWB together with the LCD Module. 13.) Carefully release the flex connector at one side first. 14.
Page 14 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 17.) Separate the LCD Module from the Display Metal Shield. 18.) Release the Camera Guide Assy with the SRT-6. 19.) Release the VGA Camera with the SS-51. Hold the Main Flex near the Camera Socket while removing the 20.) For Assembly: Mind the correct positioning of the VGA Camera. 21.) Shift the unit into mid position. Release the connector of the Main Flex Assy.
Page 15 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 10. DISASSEMBLY INSTRUCTION (LOWER PART) 1.) Open the B-Cover by pressing it from the bottom side. 2.) Ensure that no battery is inserted. 3.) Unscrew all Torx size 6 plus screws in the shown order. 4.) Once removed, the screws can’t be used again. Always For Assembly use the reverse order and a torque of 25 Ncm. use new screws for assembly. 5.
Page 16 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 9.) Lift up the Engine Module, but bear in mind that the flex connector is still connected. 10.) Open the flex connector carefully. 11.) Lever out the glued Keymat Assy. 12.) Ensure that no residue of the adhesive remains. Always use new adhesive when reassemble. 13.) Remove the DC Jack with the DC Plug. 14.) Release the IHF Label with the SRT-6. 15.
Page 17 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 17.) Lever out the IHF Speaker. 16.11.2005 18.) Always remove the residues of the IHF Gasket. Use a new one when reassemble. 19.) Place the dental tool in the gap between Microphone and Cover. Ease out the Microphone as shown. Once removed, it can’t be reused again. Service Manual 6280 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 18 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 11. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 6280 Copyright © 2005 NOKIA Corporation. All rights reserved.
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Page 21 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR 16.11.2005 CONFIDENTIAL 1 .
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Page 23 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 16. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. SMIA CAMERA TEST • Press the red receiver button to reach the Home Menu • Select Menu • Select Media • Select Camera • Press Capture to take a photo This Image will be saved to Gallery into the Photos folder automatically.
Page 24 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR 16.11.2005 CONFIDENTIAL 17. BLUETOOTH & INFRARED TEST Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other. Infrared test You need another infrared device (e.g. 6230) to do a GoNoGo test.
Page 25 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR 16.11.2005 CONFIDENTIAL 18. GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
Page 26 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 20. FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection film. Add repair documentation e.g. filled-in service note into the swap carton.
Page 27 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 3.0 MGR CONFIDENTIAL 16.11.2005 21. ESD PROTECTION REQUIREMENTS Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el. Characteristics USE Grounded service equipment, i.e.
