Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR 25.11.2005 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-56 Transceiver characteristics: Band: Quad-band phone for GSM 850/900/1800/1900MHz Camera: 2 Mega pixel camera with landscape camera mode and Flashlight Display: Active matrix color display with 262.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR 25.11.2005 CONFIDENTIAL TABLE OF CONTENTS Page 1. INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. SPARE PARTS OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION (UPPER PART) 12 10. DISASSEMBLY INSTRUCTION (LOWER PART) 15 11.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR CONFIDENTIAL 25.11.2005 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR CONFIDENTIAL 25.11.2005 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR 25.11.2005 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR 25.11.2005 CONFIDENTIAL 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. A-COVER I001 FUNCTION KEYMAT I002 6XSCREWS M1.6X4.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR 25.11.2005 CONFIDENTIAL 5.
Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support (29) Approved 2.0 MGR CONFIDENTIAL 25.11.2005 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 6270 RM-56 Copyright © 2005 NOKIA Corporation.
(29) Page CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger ACP-12 Small and lightweight charger for fast charging of your phone battery.
Page 10 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual 6270 RM-56 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6270 RM-56 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 12 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 9. DISASSEMBLY INSTRUCTION (UPPER PART) 1. Needed tools for disassembly and assembly. 2. Protect the window with a plastic film. 3. Protect the camera window with a plastic film. 4. Remove the Battery Cover. Ensure that no battery is still inserted. 5. Carefully release the shown plastic clips from the bottom 6. Prevent scratching the surfaces.
Page 13 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 9. Now lift the lower side and hold it in this position. 10. Carefully release the upper clips of the A-Cover with a slotted screwdriver. 11. Release the clips on the opposite side, too. 12. The separation of the parts becomes easy if all clips are released correctly. 13. Protect the inner side of the window with a plastic film and separate the Function Keymat. 14.
Page 14 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 17. Remove the UI PWB. 18. Open the flex connector. 19. Remove 4 Torx Plus® size 6 screws in the shown order. For assembly use the reverse order and the torque of 14 Ncm. 20. Remove the LCD Frame Assy. 21. Separate the LCD from the Frame. 22. Release the clips and lift out the Upper PWB Assy. Bear in mind that the PWB is still connected with a flex foil. 23.
Page 15 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 10. DISASSEMBLY INSTRUCTION (LOWER PART) 1. Needed tools for disassembly and assembly. 2. Protect the window with a plastic film. 3. Protect the camera window, too. 4. Remove the Battery Cover. Ensure that no battery is inserted. 5. Release the clips of the Keymat with the SRT-6 as shown. 6. Ensure that all clips are released. 7. Separate the Keypad.
Page 16 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 9. Note that all screws used in this phone must be renewed 10. Release the plastic clips of the Keymat Cover Assy. after removal. 11. After releasing the clips, the Keymat Cover Assy can be removed easily. 12. Remove the screw. For assembly use a torque of 14 Ncm. 13. Release the clips of the Back Cover Assy on both sides as shown. 14.
Page 17 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support 17. Now pull out the other side. Approved 2.0 MGR CONFIDENTIAL 25.11.2005 18. Release the Flash Light with the SRT-6. 19. Remove the 3 screws in the order shown. For assembly 20. Remove the Top Cover Assy. use the reverse order and a torque of 14 Ncm. 21. Push out the Power Button. 22. Lift out the Engine Module. Bear in mind that the Main Flex is still connected. 23. Open the connector of the Main Flex.
Page 18 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 25. Release the plastic clips as shown. 26. Lift out the Engine Module and place it into the rework jig. 27. Use the SS-15 camera removal tool to remove the Camera. 28. Place the tool and push it down carefully. Fix the Camera. 29. Now pull the Camera upwards. For assembly mind the correct position and use the assembly side of the SS-15. 30. Lever out the Vibra. 31.
Page 19 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 33. Lever out both IHF Speakers. 34. The IHF Speaker Adhesives will be destroyed. 35. Peel up the Adhesive residues with tweezers. Always use new ones when reassemble. 36. Ensure that no residues remain when replacing the IHF Speakers. 37. Peel up the Side Key Flex Assy with angled tweezers at the shown side first. 38.
Page 20 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 11. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 6270 RM-56 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 21 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 12. QUICK TROUBLE SHOOTER PART 1 Service Manual 6270 RM-56 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 22 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 13. QUICK TROUBLE SHOOTER PART 2 Service Manual 6270 RM-56 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 23 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 14. QUICK TROUBLE SHOOTER PART 3 Service Manual 6270 RM-56 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 24 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 15. QUICK TROUBLE SHOOTER PART 4 Service Manual 6270 RM-56 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 25 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 16. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. • Press the red End button • Select Menu • Select Media • Select Camera • Press Capture to reach the Home Menu or use the Camera Key to take a photo This Image will be saved to Gallery into the Photos folder automatically.
Page 26 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR 25.11.2005 CONFIDENTIAL 17. BLUETOOTH & INFRARED TEST Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other. Infrared test You need another infrared device (e.g. 6230) to do a GoNoGo test.
Page 27 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR 25.11.2005 CONFIDENTIAL 18. GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
Page 28 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 20. FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection film. Add repair documentation e.g. filled-in service note into the swap carton.
Page 29 (29) CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support Approved 2.0 MGR CONFIDENTIAL 25.11.2005 21. ESD PROTECTION REQUIREMENTS Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el. Characteristics USE Grounded service equipment, i.e.
