Nokia Customer Care 6235/6235i/6236i (RM-60) Mobile Terminals Service Tools Issue 1 04/2005 Company Confidential ©2005 Nokia Corporation
6235/6235i/6236i (RM-60) Service Tools Contents Page Service Tools..................................................................................................................................................... 3 FLS-4S Flashing Device .............................................................................................................................. 3 FPS-8 Flash Prommer .......................................................................................................................
Nokia Customer Care 6235/6235i/6236i (RM-60) Service Tools Service Tools FLS-4S Flashing Device The FLS-4S allows Point of Sale (POS) locations to flash the handset and power the FLA-44 Flash-loading Adapter. The FLS-4S works with the XCS-1 Service Cable (not included). FPS-8 Flash Prommer The FPS-8 is used for mobile terminal flashing at authorized service centers. JBV-1 Docking Station The JBV-1 connects flash prommers.
6235/6235i/6236i (RM-60) Service Tools DA-54 Docking Station Adapter The DA-54 works in conjunction with the JBV-1 Docking Station and the FPS-8, FPS-10, and FPS-11 Prommer Boxes to allow calibration, tuning, and software flashing of the handset. It supports the LYNX battery interface, which does not require BTEMP. The DA54 also has a built-in RUIM card reader.
Nokia Customer Care 6235/6235i/6236i (RM-60) Service Tools XCS-4 MBUS/FBUS Cable The XCS-4 is a general purpose cable for flashing and communicating with the mobile terminal. It is used to connect the FPS-8 Flash Prommer to the docking station adapter or the service jig. PCS-1 Power Cable The PCS-1 is used to connect the service tools (e.g., JBV-1 Docking Station, MJS-82 Service Jig) to an external power supply.
235/6235i/6236i (RM-60) Service Tools CPL-8 GPS Antenna Coupler The CPL-8 allows authorized service centers to test the GPS antenna during handset troubleshooting. The coupler is attached to (and detached from) the MJF-28 Docking Station Adapter. Note: The MJF-28 and the coupler assembly fit into the JXS-1 Shield Box MJ-71 Module Jig The MJ-71 allows PWB-level service and troubleshooting for authorized service centers.
Nokia Customer Care 6235/6235i/6236i (RM-60) Service Tools RJ-83 Soldering Jig The RJ-83 serves as a mechanical holder for desoldering and soldering of components. It provides a convenient means to replace components on the PWB when they are changed during service repairs at authorized AMS locations. The RJ-83 allows soldering of the engine PWB as well as the UI-PWB. DKU-2 Flash Cable The DKU-2 is used for USB flashing.
6235/6235i/6236i (RM-60) Service Tools JXS-1 Shield Box Use the JXS-1 with the JBV-1 Docking Station with adapter and coupler when radiated tests are required. Note: Developed and used only by the Americas AMS group. XRS-6 RF Cable The XRS-6 is used to connect service tools to RF measuring equipment. RJ-18 Power Amp LGA Rework Jig and ST-16 PA Stencil The ST-16 stencil allows rework on LGA-type components that do not have pre-tinned pads. Both power amps require the use of this stencil.
6235/6235i/6236i (RM-60) Service Tools Nokia Customer Care RJ-64 LNA LGA Rework Jig and ST-24 Stencil The ST-24 stencil allows rework on LGA-type components that do not have pre-tinned pads. The LNA requires the use of this stencil. The stencil is designed to specifically fit the pad configuration and dimensions while the rework jig fits the physical dimension of the LNA. Note: Used in conjunction with the SPS-1 Paste Spreader.
6235/6235i/6236i (RM-60) Service Tools Flashing, Testing, and Tuning These setups are intended to be with the Phoenix Service Software. Both manual testing and automated tuning are permitted with Phoenix Service Software. Service Configuration 1: Point of Sales Flashing This is the typical configuration used at the Point of Sales locations. This setup allows easy software upgrades and minor handset configuration through USB. Customerspecific flash packages are created for each product.
6235/6235i/6236i (RM-60) Service Tools Nokia Customer Care Item Name Type 3 Docking Station Adapter (DA-54) DA-54 4 DC Power Cable PCS-1 5 Modular Cable XCS-4 Software Security Device (not shown) PKD-1 Service Software for Level 3 service (not shown) CDMA Phoenix Service Configuration 3: Covers-off Troubleshooting Using Service Jig Item Name Type 1 Service Jig MJ-71 2 DC Power Cable PCS-1 3 RF Test Cable XRS-6 4 Service M/FBUS Cable DAU-9S 5 Software protection key PKD-1
6235/6235i/6236i (RM-60) Service Tools Service Configuration 4: Automated Tuning and Alignment Agilent E4420B Signal Generator 2 10 MHz Out RF Output 3 Agilent 4406A Vector Signal Analyzer RF Switch 1 Ext Ref In RF Input 4 GPIB 6 DC Keithley 2306 Power Supply RF Computer GPIB 5 Parallel Serial Dongle 7 RS 232 JBV-1 + DA-54 DCT4 Mobile Terminal DC Cal Line Item Name MFR Model # QTY Comment 1 Vector Signal Analyzer Agilent E4406A 1 Options B78, BAC and BAE 2 Signal Generat
6235/6235i/6236i (RM-60) Service Tools Nokia Customer Care Item Name MFR Model # QTY Comment 7 Docking Station Nokia DA-54/SS-13 1 For DCT4 handset tuning. SS-13 is specifically designed for CDMA RF autotuning. Service Configuration 5: GPS Engine Testing Use this setup for testing the GPS engine at Nokia Authorized Service Centers. Both galvanic and radiated tests are supported. The GPS Test component in Phoenix provides functionality to perform these tests.
6235/6235i/6236i (RM-60) Service Tools • PKD-1 Dongle • SA-9 RF Support • XRS-4 RF Test Cable • Misc RF Cable GPS Antenna Test Setup GPS Radiated Testing 1575.520152 MHz JSX-1 Shield Box -92 dB Signal Generator 50 Ohms Antenna UUT Coupler DA-54 Power Supply VOLTS AMPS JBV-1 +3.
Nokia Customer Care • JXS-1 Shield Box • Misc RF Cable Issue 1 04/2005 ©2005 Nokia Corporation 6235/6235i/6236i (RM-60) Service Tools Company Confidential Page 15
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