Nokia Customer Care 6235/6235i/6236i (RM-60) Mobile Terminals Disassembly/Assembly Issue 1 04/2005 Company Confidential ©2005 Nokia Corporation
6235/6235i/6236i (RM-60) Disassembly/Assembly Contents Page Safety Information ......................................................................................................................................... 3 ESD Protection................................................................................................................................................. 3 Assembly Instructions ..........................................................................................................
Nokia Customer Care 6235/6235i/6236i (RM-60) Disassembly/Assembly Safety Information Adhere to the following guidelines when assembling and disassembling the phone. • QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. • ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. • CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions.
6235/6235i/6236i (RM-60) Disassembly/Assembly Assembly Instructions To assemble the mobile terminal, follow the "Disassembly Instructions" in reverse order. Disassembly Instructions Use the following steps to disassemble the phone. 1. Prepare the phone A. Turn the phone off. B. Gently place protective film on display (outside) to prevent scratches. Protective Film 2. Remove the Battery Cover (C-cover) A. Push down on the release button, and slide the C-cover away from the phone.
6235/6235i/6236i (RM-60) Disassembly/Assembly Nokia Customer Care 3. Remove the A-cover Rotate A-Cover from the face of phone and remove. Be careful of the header cap and retaining snaps along either side and at top. Snaps A-cover Notice the keypad does not self-retain within the A-cover and is easily lifted from position. Keypads 4. Place Protective Film Place protective film on the display (inside) to prevent scratches.
235/6235i/6236i (RM-60) Disassembly/Assembly 5. Remove the Screws A. Use a screwdriver to remove the six Torx screws, in the order shown, to free the UI module. LCD Display 1. 2. 3. 4. 5. 6. B. Place protective film on the LCD display to prevent scratches. 6. Remove the PWB Assembly Carefully lift the PWB assembly off the B-cover. Be sure not to damage the camera and battery connectors.
6235/6235i/6236i (RM-60) Disassembly/Assembly Nokia Customer Care 7. Separate the LCD Display from the PWB Gently lift the LCD display off of the PWB. Be careful of the attachment point, since it is the only fixed mounting point for this assembly once the six Torx screws have been removed. Hint: Use a pair of tweezers to gently pry this interface apart. 8. Remove the Earpiece Use the locating tab to gently lift to remove the speaker from its mount. Be careful not to touch the spring contacts.
6235/6235i/6236i (RM-60) Disassembly/Assembly 9. LCD Display Disassembly A. Open the snaps (highlighted below) on both sides of the LCD frame using an appropriate tool. B. Gently remove frame, taking care not to damage it. C. Gently pry the LCD shield mounting tabs to remove the shield fro the LCD frame. 10. Remove the Camera from PWB A. Always use Camera Removal Tool to release Camera Module. Press the tabbed end into Camera Module and release the four mounting tabs on both the top and bottom. B.
6235/6235i/6236i (RM-60) Disassembly/Assembly Nokia Customer Care 11. Remove the Volume Key A. Applying gentle pressure, push the volume key backwards, and then lift upwards to remove from the B-Cover. Snaps Note: The snaps on either side must clear the retainers. 12. Remove the Vibra, Microphone, and DC Jack Use a tweezers to carefully remove the vibra (A), microphone (B), and DC jack (C) from the B-cover. A B C Battery cover latch spring arm Note: Be aware of the battery cover latch spring arm.
6235/6235i/6236i (RM-60) Disassembly/Assembly 13. Remove the UHJ Sliding Cover Note the sliding UHJ cover and the relative slot/tab arrangement prior to disassembly. Slide cover so that the tab lines up with the opening slot, and then use tweezers to gently pull it away from the B-Cover. 14. Remove the Power Key Using tweezers, gently pinch the power key by the top-right Torx screw hole and lift upwards to remove it from its mount. Note: The other end of the power key will separate from the IR lens.
6235/6235i/6236i (RM-60) Disassembly/Assembly Nokia Customer Care 15. Remove the Infrared Lens After the power key is removed, use tweezers to gently lift the infrared lens from its mount 16. Remove the Antenna/IHF Speaker Using tweezers, gently pry the antenna/IHF speaker assembly from the C-Cover at the sides, top, and bottom. Once loose, you can easily pick the assembly from the hole, at the top right, between the antenna pins.
6235/6235i/6236i (RM-60) Disassembly/Assembly 17. Remove the SIM Cover A. Grab the C-Cover so that you can open the SIM cover. B. Rotate the cover to reveal the inside (vs. the outside back). Gently unsnap the cover from its mounts and remove.
