Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 (19) MGR 25.Apr.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-145 RM-123 Transceiver characteristics: Band: Tri-band phone for GSM/EDGE 900/1800/1900MHz and WCDMA 2100 Camera: Integrated camera 2 Megapixel Display: Active TFT QVGA color display with 262.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 (19) MGR 25.Apr.2006 CONFIDENTIAL TABLE OF CONTENTS Page . INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. COMPONENT OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION 12 0. GONOGO TEST 18 .
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 . INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 (19) MGR 25.Apr.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6233 RM-145 / 6234 RM-123 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 5. COMPONENT OVERVIEW Service Manual 6233 RM-145 / 6234 RM-123 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (19) Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 25.Apr.2006 CONFIDENTIAL RJ-108 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual 6233 RM-145 / 6234 RM-123 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6233 RM-145 / 6234 RM-123 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 9. DISASSEMBLY INSTRUCTION dental metal tweezers pick SRT-6 DC-Plug Torx Plus® size 6 SS-45 RJ-108 1. Needed tools. 2. Protect the window with a protective film. 3. Open the BATTERY COVER and ensure that now battery is inserted. 4. Undo the Torx Plus size 6 screws in the order shown. For assembly, use the reverse order and a torque of 15 Ncm. 5.
Page 13 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 7. This picture shows the position of the holding clips on the right side of the unit. 25.Apr.2006 8. Bring the SRT-6 exactly to the position over the (invisible) clips. NOTE! A little sliding motion could be needed (like a ‘credit card’) when releasing the snaps. Do not damage the edges of the ACOVER. 9. Stick the SRT-6 between the cover and release the four clips. 10.
Page 14 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 13. Stick the SRT-6 into between the TOP COVER and the CAMERA BEZEL and release the TOP COVER. 14. Now, remove the TOP COVER. 15. To release the CAMERA BEZEL, stick the closed tweezers between the CAMERA BEZEL and the D-COVER. 16. Now, remove the CAMERA BEZEL. 25.Apr.2006 17. Unlock the four clips of the C-COVER PLATE ASSY and loosen 18.
Page 15 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 19. Carefully open the flex connector with the SRT-6. 20. Now, also open the flex connector of the LCD MODULE. 21. Open the Torx Plus size 6 screws in the order shown. For assembly, use the reverse order and a torque of 17Ncm. 22. Take off the C-COVER ASSY with the LCD MODULE. 23. Release the LCD MODULE from the C-COVER ASSY by pushing 24.
Page 16 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 25. Use the SRT-6 as an aid to lift out the ENGINE MODULE from 26. Use the soldering jig RJ-108 as a support when working at the CAMERA MODULE. This prevents from damaging or soiling the the D-COVER ASSY. underneath spring contacts. 27. Take the SS-45 and fit it between the CAMERA MODULE and 28. Press the tool and pull out the CAMERA MODULE. the shielding. 29.
Page 17 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25.Apr.2006 31. The disassembly procedure is now finished. Service Manual 6233 RM-145 / 6234 RM-123 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 18 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 25.Apr.2006 CONFIDENTIAL 0. GONOGO TEST To test the Camera, Bluetooth and IRDA functionality refer to the 6233/6234 User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 19 (19) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 25.Apr.2006 CONFIDENTIAL . BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual 6233 RM-145 / 6234 RM-123 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.