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Service Manual

RM-123; RM-145 (Nokia 6233; Nokia 6234)

Mobile Terminal

Part No: 9249152 (Issue 1)

Nokia Customer Care

COMPANY CONFIDENTIAL

Summary of content (214 pages)

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RM-123; RM-145 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Original issue Page ii Date 04/2006 Inserted By Comments J Bryman COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Copyright Nokia Customer Care Copyright Copyright © 2006 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
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RM-123; RM-145 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
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RM-123; RM-145 For your safety Nokia Customer Care For your safety QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
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RM-123; RM-145 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
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RM-123; RM-145 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
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RM-123; RM-145 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.
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RM-123; RM-145 Nokia 6233; Nokia 6234 Service Manual Structure Nokia Customer Care Nokia 6233; Nokia 6234 Service Manual Structure 1 General information 2 Parts and layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly and reassembly instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF troubleshooting 8 System Module 9 Schematics Glossary Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-123; RM-145 Nokia 6233; Nokia 6234 Service Manual Structure (This page left intentionally blank.) Page xii COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 General information Nokia Customer Care Table of Contents Product selection....................................................................................................................................................1–5 Phone features........................................................................................................................................................1–6 Software and User interface features..............................................................
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RM-123; RM-145 General information Nokia Customer Care Product selection RM-123 (Nokia 6234) and RM-145 (Nokia 6233) are both WCDMA/GSM dual mode phones, supporting WCDMA 2100 (UMTS) and EGSM900/1800/1900 bands. RM-123 is a special Vodafone customised model. Even though the appearance is different, they both use the same PWB and offer the same features. Key Features: • Stereo speakers and 3D sound effects • Up to 70 MB total memory for storing pictures, messages, etc.
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RM-123; RM-145 General information Nokia Customer Care Phone features Display and keypad features • 262 K colour QVGA 240 x 320 pixels display • Active TFT display • Side volume keys with zoom functionality • Dedicated camera key Hardware features • 2-megapixel camera landscape mode and 8x digital zoom • PopPortTM™ • 2 mm charger plug interface • Bluetooth • USB • FM radio • MP3 player • Internal vibrator • Plug-in SIM (1.8 V and 3.
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RM-123; RM-145 General information Multimedia Nokia Customer Care • Integrated video player for download and playback or for streaming: 3GPP, H.
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RM-123; RM-145 General information Nokia Customer Care Connectivity • Transfer images, video clips, audio files, and other files • Bluetooth wireless technology: wide range of profiles and APIs for seamless connectivity • Infrared • USB port • Easy remote or local synchronization with a PC or other compatible device • OMA DRM 1.0 protects copyrighted material • Push to talk over cellular (PoC) lets you use your phone like a walkie-talkie Browsing • WAP 2.
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RM-123; RM-145 General information Nokia Customer Care Accessories Table 1 Battery and chargers Type Name Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm standard charger can be used together with the CA-44 charger adapter. AC-3 Compact charger AC-4 Travel performance charger BP-6M-S Battery 1100 mAh Li-Ion CA-44 Charger adapter (from 3.
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RM-123; RM-145 General information Nokia Customer Care Type Name HS-11W Wireless headset HS-21W Wireless clip-on headset HS-23 Stereo headset HS-26W Wireless headset HS-31 Fashion stereo headset HS-36W Wireless headset LPS-4 Loopset MD-1 Music stand Table 4 Connectivity Type CA-53 Name USB cable Table 5 Imaging and lifestyle Type PT-6 Name Remote camera Table 6 Messaging Type SU-1B Name Digital pen Table 7 Music Type MD-1 Name Music stand Technical specifications General speci
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RM-123; RM-145 General information Nokia Customer Care Main RF characteristics for triple GSM band and WCDMA band phones (Europe) Parameter Cellular system Unit GSM/EGSM900,GSM1800/1900 WCDMA2100 Rx frequency band EGSM900: 925 - 935 MHz GSM900: 935 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA: 2110- 2170 MHz Tx frequency band EGSM900: 880 - 890 MHz GSM900: 890 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA: 1920 - 1980 MHz Output power GSM900: +5 … +32.
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RM-123; RM-145 General information Nokia Customer Care Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active. Environmental conditions Environmental condition Ambient temperature Notes Normal operation 15 oC ... +55 oC Specifications fulfilled Reduced performance 55 oC ...
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RM-123; RM-145 Parts and layouts Nokia Customer Care Table of Contents Exploded view.........................................................................................................................................................2–5 Mechanical parts list...............................................................................................................................................2–6 Swap units...........................................................................................
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RM-123; RM-145 Parts and layouts Nokia Customer Care Mechanical parts list Table 8 RM-123 Mechanical parts list Item Qty Description * = Not available as spare part A1 A-cover assy I001* 1 A-cover (A1) I002* 1 A-cover window gasket I003* 1 Power key I004 1 Keymat I009 1 LCD module I005 1 Screw 1.8 x 9.
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RM-123; RM-145 Parts and layouts Item Nokia Customer Care Qty Description I024* 1 IHF pogo pin I025* 1 IHF speaker left I026* 1 IHF speaker right I028* 1 SIM lid I029* 1 Camera key I030* 1 POC key I031 1 Volume key I032* 1 BT antenna I033* 1 GSM antenna I034* 1 WCDMA antenna I035 1 Screw 1.
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RM-123; RM-145 Parts and layouts Nokia Customer Care Item Qty Description I014 1 Type label (Level 3/4 only) I015 1 BBA lid (A4) I016 1 WCDMA lid I017 1 RF lid I018 1 Camera module A5 D-cover assembly I019* 1 D-cover painted I020 1 DC jack I021 1 Earpiece I022 1 Earpiece adhesive I023* 1 IR window I024* 1 IHF pogo pin I025* 1 IHF speaker left I026* 1 IHF speaker right I028* 1 SIM lid I029* 1 Camera key I030* 1 POC key I031* 1 Volume key I032* 1 BT a
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RM-123; RM-145 Parts and layouts Nokia Customer Care Swap units for RM-123 RM-123 SWAP SOFT BLACK LATIN EURO-C FR RM-123 SWAP SOFT BLACK LATIN EURO-D RM-123 SWAP SOFT BLACK GREEK EURO-H RM-123 SWAP SOFT BLACK ARABIC EURO-G Table 11 RM-145 Swap units Swap units for RM-145 RM-145 SWAP SILVER ALLOY CYRIL RUSSIA RM-145 SWAP SILVER ALLOY CYRIL UKRAINE RM-145 SWAP SILVER ALLOY EU-C TURKEY RM-145 SWAP SILVER ALLOY LATIN EU-C FRA RM-145 SWAP SILVER ALLOY LATIN EU-C ZA RM-145 SWAP CLASSIC BLACK CYRIL UKRAINE RM-1
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RM-123; RM-145 Parts and layouts Nokia Customer Care Item ref Side Object Name Type C 1052 B CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 1053 B CHIPCAP X7R 10N K 16V 0402 Ceramic Capacitor C 1054 B CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 1055 B CHIPCAP X5R 1U K 6V3 0402 Ceramic Capacitor C 1056 B CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 1060 T CHIPCAP X5R 220N K 6.3V 0402 Ceramic Capacitor C 1061 B CHIPCAP X5R 220N K 6.
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RM-123; RM-145 Parts and layouts Item ref Nokia Customer Care Side Object Name Type C 2071 T CHIPCAP NP0 27P J 50V 0402 Ceramic Capacitor C 2100 T CHIPCAP X7R 33N K 10V 0402 Ceramic Capacitor C 2101 T CHIPCAP X7R 33N K 10V 0402 Ceramic Capacitor C 2102 T CHIPCAP X5R 4U7 K 6.
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RM-123; RM-145 Parts and layouts Nokia Customer Care Item ref Side Object Name Type C 2222 T CHIP ARRAY X5R 2X1U (2x1U2) K 6V3 0405 Ceramic Capacitor C 2223 T CHIPCAP X7R 10N K 16V 0402 Ceramic Capacitor C 2224 T CHIPCAP X7R 10N K 16V 0402 Ceramic Capacitor C 2225 T CHIP ARRAY X5R 2X1U (2x1U2) K 6V3 0405 Ceramic Capacitor C 2226 T CHIP ARRAY X5R 2X1U (2x1U2) K 6V3 0405 Ceramic Capacitor C 2230 T CHIP ARRAY X5R 2X1U (2x1U2) K 6V3 0405 Ceramic Capacitor C 2231 T CHIPCAP X
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RM-123; RM-145 Parts and layouts Item ref Nokia Customer Care Side Object Name Type C 2800 T CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 2801 T CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 2802 T CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 2803 T CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 2804 T CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 2805 T CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 2806 T CHIPCAP X5R 100N K 10V 0402 Ceramic Capacitor C 2
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RM-123; RM-145 Parts and layouts Nokia Customer Care Item ref Side Object Name Type C 6001 B CHIPCAP X5R 100N M 16V 0402 Ceramic Capacitor C 6002 B CHIPCAP X5R 1U K 6V3 0603 Ceramic Capacitor C 6003 B CHIPCAP X5R 1U K 6V3 0603 Ceramic Capacitor C 6004 B CHIPCAP X5R 100N M 16V 0402 Ceramic Capacitor C 6005 B CHIPCAP X5R 100N M 16V 0402 Ceramic Capacitor C 6010 B CHIPCAP NP0 4P7 C 50V 0402 Ceramic Capacitor C 6011 B CHIPCAP NP0 5P6 C 50V 0402 Ceramic Capacitor C 6050
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RM-123; RM-145 Parts and layouts Item ref Nokia Customer Care Side Object Name Type D 6000 B BTHFM1.0 ES4 Module Hybrid F 2000 B SM FUSE F 2.0A 32V 0603 Fuse And Protector G 2200 T RTC BACKUP CAPAC 311 SIZE FOR 2.6V 4UAH Battery And Battery Cell L 1000 T FERRITE BEAD 0.6R 600R/100MZ 0402 EMC Component L 1001 T FERRITE BEAD 0.6R 600R/100MZ 0402 EMC Component L 1050 B INDUCT WW 2.2UH 1A2 310 case size Fixed Inductor L 1051 B FERR.
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RM-123; RM-145 Parts and layouts Nokia Customer Care Item ref Side Object Name Type L 2401 B FERRITE BEAD 0.6R 600R/100MZ 0402 EMC Component L 2412 B COIL 0.47MH 50MA 3.3X3.4X1.4MM Fixed Inductor L 2500 B FERR.BEAD 0R03 42R/100MHZ 3A 0805 EMC Component L 2501 B CHOKE 22U M 0R7 0.35A 3.0X3.0X1.5 Fixed Inductor L 3200 B FERRITE BEAD 0.6R 600R/100MZ 0402 EMC Component L 7500 T FERRITE BEAD 0.
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RM-123; RM-145 Parts and layouts Item ref Nokia Customer Care Side Object Name Type R 1072 B CHIPRES 0W06 10K J 0402 Fixed Resistor R 1078 B CHIPRES 0W06 33R J 0402 Fixed Resistor R 1080 B CHIPRES 0W06 10K J 0402 Fixed Resistor R 2000 B ASIP MIC W/ESD RES+CAP+ZDI BGA11 Integrated Discretes R 2001 B CHIPRES 0W06 10K J 0402 Fixed Resistor R 2002 B CHIPRES 0W06 220R J 0402 Fixed Resistor R 2003 B VAR.
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RM-123; RM-145 Parts and layouts Nokia Customer Care Item ref Side Object Name Type R 2201 T CHIPRES 0W06 120K J 0402 Fixed Resistor R 2203 T CHIPRES 0W06 2M2 J 0402 Fixed Resistor R 2206 T CHIPRES 0W06 470R J 0402 Fixed Resistor R 2223 T CHIPRES 0W06 220R J 0402 Fixed Resistor R 2400 B CHIPRES 0W06 100K J 0402 Fixed Resistor R 2412 B CHIPRES JUMPER 0R0 0407 Fixed Resistor R 2415 B CHIPRES 0W06 120K J 0402 Fixed Resistor R 2500 B CHIPRES 0W06 10K J 0402 Fixed Resi
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RM-123; RM-145 Parts and layouts Item ref Nokia Customer Care Side Object Name Type S 2597 T SM SW TACT SPST 12V SIDE KEY 2.2N Switch And Knob S 2598 T SM SW TACT SPST 12V SIDE KEY 2.2N Switch And Knob S 2599 T SM SW TACT SPST 12V SIDE KEY 2.
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RM-123; RM-145 Parts and layouts Nokia Customer Care Item ref Side Object Name Type X 8017 B C-SPRING FOR DISPLAY CAN GROUNDING Spring X 8018 B C-SPRING FOR DISPLAY CAN GROUNDING Spring X 8019 B C-SPRING FOR DISPLAY CAN GROUNDING Spring X 8020 B C-SPRING FOR DISPLAY CAN GROUNDING Spring X 8021 B C-SPRING FOR DISPLAY CAN GROUNDING Spring X 8023 B C-SPRING GROUNDING C-COVER PLATE SUS301 Spring Z 2000 B FERRITE BEAD 0.
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RM-123; RM-145 Parts and layouts Nokia Customer Care Component layouts Figure 1 Main board layout, bottom side (1rra_08a) Figure 2 Main board layout, top side (1rra_08a) Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Table of Contents Phoenix installation steps in brief........................................................................................................................3–5 Installing Phoenix...................................................................................................................................................3–6 Updating Phoenix installation......................................................................
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Phoenix installation steps in brief Prerequisites Recommended hardware requirements: • Computer processor: Pentium 700 MHz or higher • RAM 256 MB • Disk space 100-300 MB Supported operating systems: • Windows 2000 Service Pack 3 or higher • Windows XP Service Pack 1 or higher Context Phoenix is a service software for reprogramming, testing and tuning phones.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care If you use FPS-10: • Update FPS-10 software Note: There is no need to activate FPS-10. • Activate SX-4 smart card, if you need tuning and testing functions. Note: When FPS-10 is used only for product software updates, SX-4 smart card is not needed. Results Phoenix is ready to be used with FPS-8 or FPS-10 flash prommers and other service tools.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 3. Read the disclaimer text carefully and click Yes. Figure 4 Disclaimer text 4. Choose the destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. 5. To continue, click Next. To choose another location, click Browse (not recommended). 6. Wait for the components to be copied. The progress of the installation is shown in the Setup Status window. 7. Wait for the drivers to be installed and updated.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 8. To end the installation, click Finish. Figure 5 InstallShield Wizard Complete Next actions After the installation, Phoenix can be used after: • installing phone model specific data package for Phoenix • configuring users and connections FPS-8 and FPS-10 flash prommers can be used after updating their flash update package files.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Figure 6 Installation interrupted • Always follow the instructions on the screen. Steps 1. Download the installation package to your computer hard disk. 2. Close all other programs. 3. Run the application file (for example, phoenix_service_sw_2004_39_x_xx.exe). Results A new Phoenix version is installed and driver versions are checked and updated.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 2. To uninstall Phoenix, choose Phoenix Service Software→Change/Remove→Remove . Figure 7 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 8 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Repairing Phoenix installation Context If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling Phoenix.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Prerequisites • A phone-specific data package contains all data required for the Phoenix service software and service tools to be used with a certain phone model.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 2. Click Next. 3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the Phoenix version required with this data package. Figure 10 Data package setup information 4. To continue, click Next. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 5. Choose the destination folder, and click Next to continue. Figure 11 Data package destination folder The InstallShield Wizard checks where Phoenix is installed, and the directory is shown. 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Phone model specific files are installed. Please wait. 7. To complete the installation, click Finish. Figure 12 InstallShield Wizard Complete Next actions Phoenix can be used for flashing phones and printing type labels after: • Configuring users • Managing connections FPS-8 and FPS-10 can be used after updating their flash update package files.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel. Figure 13 Uninstalling phone data package 4. When the data package is uninstalled, click Finish. Figure 14 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone).
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Configuring users in Phoenix Steps 1. Start Phoenix service software, and log in. Figure 15 Phoenix login If the user ID is already configured, select s/he from the User name drop-down list, and click OK. 2. To add a new user, or to edit existing ones, click Maintain. 3. To add a new user, click New. 4. Type in the name and initials of the user, and click OK. The user is added to the user name list. 5.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 3. To add a new connection, click Add. 4. Select Manual mode, and click Next to continue. If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care iv For a plain USB connection, choose the following connection settings: Note: First connect the DKU-2 USB cable between the PC USB port and phone. • Media: USB 5. To complete the configuration, click Finish. 6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Context If you are not using a separate installation package, you can skip this section and continue with "Updating FPS-8 and FPS-10 flash prommer software" (page 3–22) after installing a new phone data package. Steps 1. To begin the installation, double-click the flash update file (for example, flash_update_03_183_0014.exe).
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 3. It is recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix. To continue, click Next. Figure 23 Flash destination folder When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended). Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care 4. To complete the installation procedure, click Finish . Figure 24 Finish flash update Next actions FPS-8 and FPS-10 flash prommers must be updated using Phoenix. Updating FPS-8 and FPS-10 flash prommer software Steps 1. Start Phoenix service software, and log in. 2. Choose the correct connection for your flash prommer: File→Manage Connections... 3. Choose Flashing→Prommer maintenance . 4.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Tip: All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash Box Files pane and select the file type(s) to be loaded. 5. Click OK. Figure 26 Prommer software update finished 6. To close the Prommer Maintenance window, click Close. Figure 27 Prommer Maintenance window Activating FPS-8 Context Before FPS-8 can be successfully used for phone programming, it must first be activated.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care Steps 1. Start Phoenix service software. 2. Choose Flashing→Prommer Maintenance . 3. In the Prommer Maintenance window, click Activate. 4. To find the activation file, click Browse. 5. To activate the prommer, select the activation file and click Open. Figure 28 Box activation 6. To complete the activation, restart FPS-8.
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RM-123; RM-145 Service Software Instructions Nokia Customer Care The box is deactivated. 5. To complete the deactivation, restart FPS-8. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care Table of Contents Service tools............................................................................................................................................................4–5 CA-31D................................................................................................................................................................4–5 CA-35S.........................................................................
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care Service tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-123; RM-145, refer to various concepts. CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is included in the FPS-10 and FPS-11 sales packages.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply. The unit has the following features: • software controlled via USB • EM calibration function • Forwards FBUS/Flashbus traffic to/from terminal • Forwards USB traffic to/from terminal • software controlled BSI values • regulated VBATT voltage • 2 x USB2.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care JXS-1 RF shield box Because the WCDMA network disturbs the RX side testing of the WCDMA phone and the Tx signal of the WCDMA phone can severely disturb the WCDMA network, a shield box is needed in all testing, tuning and fault finding which requires WCDMA RF signal. The shield box is not an active device, it contains only passive filtering components for RF attenuation.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care RJ-104 BTHFM rework jig RJ-104 is a rework jig used when servicing the BTHFM module. It is used together with rework stencil ST-37. RJ-108 Soldering jig RJ-108 is a soldering jig used for soldering and as a rework jig for the engine module. RJ-114 Rework jig RJ-114 is a rework jig used with ST-41. RJ-57 Rework jig RJ-57 is a rework jig used with ST-22. RJ-93 Rework jig RJ-93 is used as a rework jig for the engine module.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care SA-103 RF coupler SA-103 is an RF coupler for WCDMA and GSM RF testing. It is used together with the product-specific flash adapter. The following table shows attenuations from the antenna pads of the mobile terminal to the SMA connectors of SA-103: • Frequency Att.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care SS-45 Front camera removal tool The front camera removal tool SS-45 is used to remove/attach the front camera module from/to the socket. SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and FPS-10. SS-51 Front camera removal tool The front camera removal tool SS-51 is used to remove/attach a front camera module from/to the camera socket of the phone PWB.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care ST-40 PA rework stencil This stencil is to be used together with RJ-93 and covering FEM module. ST-41 Rework stencil ST-41 is a rework stencil used with rework jig RJ-114. ST-44 Rework stencil ST-44 is a rework stencil used with rework jig RJ-57. SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB Service concepts Flash concept with FPS-10 Figure 30 Basic flash concept with FPS-10 Note: FPS-8 concept can also be used for flashing.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care Item Type Description 2 SS-46 Interface adapter 3 CA-35S Power cable 4 XCS-4 Modular cable 5 FPS-10 Flash prommer box 6 Standard USB cable 7 PKD-1 SW security device Module jig concept Module jig concept is meant for BB / RF testing + tuning and for flashing purposes.
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RM-123; RM-145 Service Tools and Service Concepts Item Nokia Customer Care Type Description 7 Standard USB cable 8 Standard USB cable 9 GPIB control cable 10 XRS-6 RF cable 11 PKD-1 SW security device 12 RF shield box Note: Item 12 not shown in the picture. POS (Point of Sale) flash concept Figure 32 POS flash concept Item Type Description 1 CA-53 USB connectivity cable 2 FLS-4S POS flash device Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care RF testing and BB testing Figure 33 RF testing and BB testing Item 1 Type Description SS-62 Flash adapter base SA-103 Flash adapter 2 CU-4 Control unit 3 SA-103 RF coupler 4 PCS-1 Power cable 5 Standard USB cable 6 Standard USB cable + smart card reader 7 SX-4 8 Smart card GPIB control cable 9 XRS-6 RF cable 10 PKD-1 SW security device 11 RF shield box Note: Item 11 is not shown in the figure.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care CU-4 flash concept with FPS-10 Figure 34 CU-4 flash concept with FPS-10 Note: FPS-8 concept can also be used for flashing. Item 1 Type Description SS-62 Flash adapter base FS-31 Flash adapter 2 CU-4 Control unit 3 XCS-4 Modular cable 4 PCS-1 Power cable 5 FPS-10 Flash prommer box 6 Standard USB cable 7 Standard USB cable 8 Issue 1 PKD-1 SW security device COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care Service concept for RF/BB testing and tuning Figure 35 Service concept for RF/BB testing and tuning Item Type Description 1 MJ-91 Module jig 2 CU-4 Control unit 3 Standard USB cable 4 PCS-1 5 DC power cable Standard USB cable + smart card reader 6 SX-4 Smart card 7 XRS-6 RF cable 8 GPIB control cable 9 PKD-1 10 SW security device RF shield box Note: Item 10 not shown in the picture.
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RM-123; RM-145 Service Tools and Service Concepts Nokia Customer Care LAN connection flash concept Figure 36 LAN connection flash concept Item 1 Type Description SS-62 Flash adapter base FS-31 Flash adapter 2 SS-46 Interface adapter 3 CA-35S Power cable 4 XCS-4 Modular cable 5 FPS-10 Flash prommer box 6 LAN cable 7 LAN cable 8 Issue 1 PKD-1 SW security device COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions.......................................................................................................................................5–5 Reassembly instructions......................................................................................................................................5–16 Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care Disassembly instructions Steps 1. You will need these tools: 2. Protect the window with a protective film. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 3. Open the battery cover and ensure that a battery is inserted.. 4. Undo the Torx Plus size 6 screws in the shown order. Note: For assembly, use the reverse order and a torque of 15 Ncm. 5. Discard the screws and always use new ones because of the locking compound. Page 5 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions 6. This picture shows the position of the holding clips on the left side unit. 7. This picture shows the position of the holding clips on the right side of the unit. 8. Bring the SRT-6 exactly to the position over the (invisible) clips. Nokia Customer Care Note: A little sliding motion could be needed (like a 'credit card') when releasing the snaps. Do not damage the edges of the A-cover. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 9. Stick the SRT-6 between the covers and release the four clips. 10. Remove the A-cover and protect the inner window with a protective film. Page 5 –8 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 11. Protect the LCD module with a protective film. 12. Press out the keymat. 13. Stick the SRT-6 into between the top cover and the camera bezel and release the top cover. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 14. Now, remove the top cover. 15. To release the camera bezel, stick the closed tweezers between the camera bezel and the D-cover. 16. Now, remove the camera bezel. Page 5 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 17. Unlock the four clips of the C-cover plate assy and loosen it. 18. Flip over the C-cover plate assy and pay attention to the flex foil. 19. Carefully open the flex connector with the SRT-6. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 20. Now, also open the flex connector of the LCD module. 21. Open the Torx Plus size 6 screws in the shown order. Note: For assembly, use the reverse order and a torque of 17 Ncm. 22. Take off the C-cover assy with the LCD module. Page 5 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 23. Release the LCD module from the C-cover assy by pushing the edges outwards first. Mind the grounding clips. 24. Remove the microphone clapton with the dental pick. 25. Use the SRT-6 as an aid to lift out the engine module from the D-cover assy. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 26. Use the soldering jig RJ-108 as a support when working on the camera module. This prevents damaging or soiling the underneath spring contacts. 27. Take the SS-45 and fit it between the camera module and the shielding. 28. Press the tool and pull out the camera module. Page 5 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care 29. Remove the DC-jack with a DC-plug. 30. Carefully remove the earpiece with a dental tool. Always use a new adhesive tape when replacing the earpiece. 31. The disassembly procedure is now finished. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Disassembly and reassembly instructions Nokia Customer Care Reassembly instructions Steps 1. Follow the disassembly instructions in reversed order. Note: Pay special attention to step 21 and step 4! Page 5 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Troubleshooting overview....................................................................................................................................6–5 Power and charging troubleshooting..................................................................................................................6–6 Dead or jammed device troubleshooting.................................................................
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Figure 39 NOR CLK from J3004............................................................................................................................6–14 Figure 40 SD card initialization from pin J3206................................................................................................6–16 Figure 41 USB 1: D-TXD (PopPort TM pin 6) and D+RXD (PopPort TM pin 7) voltage levels when USB is connected....................
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting overview For practical reasons, troubleshooting is divided into two sections; • Baseband troubleshooting, including camera • RF troubleshooting, including FM radio and Bluetooth Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Power and charging troubleshooting Dead or jammed device troubleshooting Troubleshooting flow Page 6 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care General power checking Voltages Check the following voltages: Signal Rename Regulator Sleep Idle Nominal voltage Main user Notes VIO RETU ON ON 1.82 Memory, I/Os, IrDA, Display VBACK RETU ON ON 2.5 Back-up battery VSIM1 RETU ON ON 1.8/3.0 SIM card VSIM2 RETU OFF OFF 3.0 Keyboard backlight VDRAM RETU ON ON 1.82 SDRAM VAUX RETU OFF OFF 2.5 IrDA VANA RETU ON ON 2.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Golden eye troubleshooting Context Golden eye is placed under a non removable shield and cannot be replaced. Please swap the board. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Charging troubleshooting Troubleshooting flow Page 6 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Interface troubleshooting Flash programming fault troubleshooting Part 1 Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Part 2 Figure 37 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Page 6 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 38 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. CMT SDRAM memory troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care CMT NOR flash fault troubleshooting Troubleshooting flow Figure 39 NOR CLK from J3004 Page 6 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care SD card troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Take single trig measurement on the rising edge of the DAT signal. Figure 40 SD card initialization from pin J3206 Page 6 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care USB interface troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Figure 41 USB 1: D-TXD (PopPort TM™ pin 6) and D+RXD (PopPort TM™ pin 7) voltage levels when USB is connected. Page 6 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care SIM card troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide SIM CLK frequency = 3.2MHz (Take single triggered measurement in boot on the VSIM1 line). Figure 42 SIM interface signals Page 6 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care User interface troubleshooting Power key troubleshooting Troubleshooting flow Key troubleshooting Context There are two possible failure modes in the keyboard module: Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care • One or more keys are stuck, so that the key does not react when a keydome or a side key is pressed. This kind of failure is caused by mechanical reasons (dirt, rust, mechanical damage, etc.) • Malfunction of several keys at the same time; this happens when one or more rows or columns in the key matrix are failing (shortcut or open connection). If the failure mode is not clear, start with the Keyboard test in Phoenix.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table 13 Display module troubleshooting cases Display blank There is no image on the display. The display looks the same when the phone is on as it does when the phone is off. The backlight can be on in some cases. Image on the display not correct Image on the display can be corrupted or a part of the image can be missing. If a part of the image is missing, change the display module.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care 3. Proceed to the display troubleshooting flowcharts. Use the Display Test tool in Phoenix to find the detailed fault mode. Page 6 –24 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display and top keyboard backlight troubleshooting Context The device has one LED driver that provides current for both display and keyboard backlights. Troubleshooting flow Main keyboard backlight troubleshooting Context The device has one LED driver that provides current for the main keyboard backlights. Page 6 –26 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Camera module troubleshooting Introduction to camera troubleshooting Bad conditions often cause bad pictures. Therefore, the camera operation has to be checked in constant conditions or by using a second, known-to-be-good Nokia device as reference. Image quality is hard to measure quantitatively, and the difference between a good and a bad picture can be small.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care • Do not take the picture towards light source • Be as still as possible when taking the picture • Distance should be at least 40cm, 1-2m is recommended When evaluating a test picture, remember the following: • The center of the picture is sharper than the edges • The image may be blurred, though it does not show in the viewfinder • Analyse the picture from your PC monitor, full colour setting is recommended • If possible, compa
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera baseband HW troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera viewfinder troubleshooting Troubleshooting flow Page 6 –30 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bad camera image quality troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Audio troubleshooting Audio troubleshooting test instructions Differential external earpiece and internal earpiece outputs can be measured either with a single-ended or a differential probe. When measuring with a single-ended probe each output is measured against the ground. Internal handsfree output is measured using a current probe, if a special low-pass filter designed for measuring a digital amplifier is not available.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Loop test Input terminal Output terminal External Mic to External Earpiece XMICP and GND HSEAR R P, HSEAR R N and GND Nokia Customer Care Path Input Differential gain [dB] voltage output (fixed) [mVp-p] voltage [mVp-p] Output DC level [V] Output current [mA] -2.9 1000 720 1.2 NA -4.5 1000 600 1.2 NA -5 1000 560 0 25mA (calc.) 22.7 100 1360 1.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Measurement data Figure 43 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is connected. If a special low-pass filter designed for measuring digital amplifiers is unavailable, the measurement must be performed with a current probe and the input signal frequency must be 2kHz. Figure 44 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 45 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal earpiece troubleshooting Troubleshooting flow Page 6 –36 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide IHF troubleshooting Troubleshooting flow Page 6 –38 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External earpiece troubleshooting Troubleshooting flow Page 6 –40 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Vibra troubleshooting Troubleshooting flow Baseband manual tuning guide Certificate restoring for BB5.0 products Context This procedure is performed when the device certificate is corrupted for some reason. All tunings (RF & Baseband, UI) must be done after performing the certificate restoring procedure.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Note: USB flashing does not work for a dead BB5.0 phone. • Create a request file. • Send the file to Nokia by e-mail. Use the following addresses depending on your location: • APAC: sydney.service@nokia.com • CHINA: repair.ams@nokia.com • E&A: salo.repair@nokia.com • AMERICAS: fls1.usa@nokia.com • When you receive a reply from Nokia, carry out certificate restoring. • Tune the phone completely. Note: SX-4 smart card is needed.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Product is automatically set according to the phone support module which was opened manually, but the flash files cannot be found because the correct data cannot be read from the phone automatically. Code must be chosen manually, it determines the correct flash files to be used. Please choose the correct product code (can be seen in the phone type label) from the dropdown list.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Programming is completed when Flashing Completed message is displayed. The product type designator and MCU SW version are displayed in the status bar. vi Close the SW Update window and then choose File→Close Product . 2. Create a Request file. For this procedure, you must supply +12 V to CU-4 from an external power supply. i To connect the phone with Phoenix, choose File→Scan Product . ii Choose Tools→Certificate Restore .
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iv Name the file so that you can easily identify it, and click Open. The name of the file and its location are shown. v To create the Request file, click Start. vi When the file for certificate restore has been created, send it to Nokia as an e-mail attachment. 3. Restore certificate. For this procedure, you must supply +12 V to CU-4 from an external power supply. i Save the reply file sent by Nokia to your computer.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iv From the Tools menu, choose Certificate Restore and select Process a response file in the Action pane. v To choose the location where response file is saved, click Browse. vi Click Open. The name of the file and the path where it is located are shown. vii To write the file to phone, click Start. Next actions After a successful rewrite, you must retune the phone completely by using Phoenix tuning functions.
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RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Energy management calibration Prerequisites Energy Management (EM) calibration is performed to calibrate the setting (gain and offset) of AD converters in several channels (that is, battery voltage, BSI, battery current) to get an accurate AD conversion result. Hardware setup: • An external power supply is needed. • Supply 12V DC from an external power supply to CU-4 to power up the phone.
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Nokia Customer Care RM-123; RM-145 BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –48 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care Table of Contents General RF troubleshooting...................................................................................................................................7–5 General RF troubleshooting.............................................................................................................................7–5 RF key components.........................................................................................................
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RM-123; RM-145 RF troubleshooting Nokia Customer Care General RF troubleshooting General RF troubleshooting Most RF semiconductors are static discharge sensitive Two types of measurements are used in the following. It will be specified if the measurement type is "RF" or "LF". • RF measurements are done with a Spectrum Analyzer and a high-frequency 500 ohm passive probe, for example HP54006A. (Note that when measuring with the 500 ohm probe the signal will be around 20 dB attenuated.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care RF key components Auto tuning for BB5.0 This phone can be tuned automatically. Autotune is designed to align the phone's RF part easier and faster. It performs calibrations, tunings and measurements of RX and TX. The results are displayed and logged in a result file, if initiated.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care • Cables: XRF-1 (RF cable), USB cable, GBIP cable and DAU-9S • Signal analyser (TX), signal generator (RX) and RF-splitter or one device including all. Figure 46 Auto tuning concept with CMU200 Phoenix preparations Install the phone specific data package, for example RM-123/145_dp_1.78_sw_sh3.26.exe. This defines phone specific settings.. Auto tuning procedure 1 Make sure the phone (in the jig) is connected to the equipment.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care NO. Signal Name Test point GSM900 GSM1800 GSM1900 1 RXIP (out) J7515 124mVpp, 730mVDC 106mVpp, 760mVDC 100mVpp, 780mVDC 2 RXQP (OUT) J7517 124mVpp, 730mVDC 106mVpp, 690mVDC 100mVpp, 690mVDC 3 VC1_TXFEM J7530 0V 0V 0V 4 VC2_TXFEM J7531 0V 2.7VDC 2.7VDC 5 VC3_TXFEM J7532 0V 0V 2.7VDC 1 Measure RXIP 1 and RXQP 2. 2 Measure front end module control signal voltages 3, 4 and 5.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care Setting GSM900 GSM1800 Phoenix RF Control Operational mode = Burst Phoenix Tx Power level Tx data type = Random 10 GSM1900 5 5 Check the following Check the voltages in the steps below. NO. Signal Name Test point GSM900 GSM1800 GSM1900 1 V_Det_GSM J7533 730mVDC 660mVDC 690mVDC 2 PA_supply-VBAT C7521 3.8VDC 3.8VDC 3.8VDC 3 RF level-ANT_GSM Conn. 23dBm 20dBm 20dBm 4 Sw cont-VC1_TXFEM J7530 2.75VDC 2.75VDC 2.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care WCDMA Receiver WCDMA RX Troubleshooting Preparations Set Phoenix to RF local mode WCDMA RX. Equipment/Settinig Unit Phoenix WCDMA FDD RF channel 2140MHz ~10700 Frequency offset +0.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care Figure 49 WCDMA RX test points WCDMA Transmitter WCDMA TX Troubleshooting Preparations Set Phoenix to RF local mode WCDMA TX (Channel 9737, 0 dBm output). Check the following Check the levels in the steps below. NO. Signal Name Test point Check 1 WTXDET C7544 115mVDC 2 VBAT C7542 3.82VDC 3 PA supply - Vreg C7543 ~1.3 VDC @ 0dBm 4 RF level - ANT_WCDMA X8003 0dBm on antenna 6 WDET C7545 2.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care Figure 50 WCDMA TX test points Synthesizer troubleshooting PIHI (N7500) Troubleshooting Preparations Set Phoenix to RF local mode RX burst. Check the following Check the voltages in the steps below. NO. Signal Name Test point Check GSM900 Suppliers 1 VBATRF (in) L7500 3.8VDC 2 VR1_RX (out) C7503 2.8VDC 3 VR1_TX (out) C7502 2.8VDC 4 VR2_TX (out) C7501 2.8VDC 5 VREFRF01 (in) R7501 1.36VDC C2221 4.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care Figure 51 PIHI (N7500) test points Synthesizer Troubleshooting Preparations Set Phoenix to RF local mode RX continuous. Check the following Check the levels in the steps below. NO. Signal Name Test point Check VCTCXO 1 VXO (in) C7504 2.4VDC 2 OSCIN G7500 85mVpp at 38.4MHz 3 AFC (in) R7500 1.2VDC 4 VVCO_EXT R7505 2.72VDC 5 VCO Output T7501 -17dBm at 3769.6MHz 6 VCO Control C7510 2.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care Bluetooth and FM radio Bluetooth troubleshooting Troubleshooting flow Figure 53 Troubleshooting diagram: Bluetooth Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 RF troubleshooting Nokia Customer Care FM radio troubleshooting Troubleshooting flow Page 7 –16 CONFIDENTIAL Figure 54COMPANY Troubleshooting diagram: FM radio Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 System Module Nokia Customer Care Table of Contents Introduction............................................................................................................................................................8–5 Block diagram....................................................................................................................................................8–5 Energy management.........................................................................................
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RM-123; RM-145 System Module Nokia Customer Care Figure 57 Power regulator diagram.....................................................................................................................8–9 Figure 58 Clocking scheme..................................................................................................................................8–10 Figure 59 SIM interface............................................................................................................................
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RM-123; RM-145 System Module Nokia Customer Care Introduction Block diagram RAP3G is the main digital baseband ASIC in the phone. It contains functionality for both WCDMA and GSM EDGA and the Golden Eye is used as a co-processor. Retu is mainly the audio ASIC in the phone and Tahvo is basically the energy management controller for the phone. Bluetooth and stereo FM Radio is integrated in one single ASIC. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 System Module Nokia Customer Care Energy management Battery and interface The phone i powered by a 3-pole BP-6M S-pack 1100 mAh battery. The three poles are named VBAT, BSI and GND where the BSI line is used to recognize the battery capacity. This is done by means of an internal battery pull down resistor.
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RM-123; RM-145 System Module Nokia Customer Care Voltage Voltage [V] Condition Vcoff- 2.6 ± 0.1 On to off Power key and system power-up When the battery is placed in the phone the power key circuits are energized. When the power key is pressed, the system boots up (if an adequate battery voltage is present). Power down can be initiated by pressing the power key again (the system is powered down with the aid of SW). The power key is connected to RETU ASIC via PWRONX signal.
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RM-123; RM-145 System Module Nokia Customer Care Power distribution The power distribution is shown in the diagram below. Current consumption is measured via the Current Gauge Resistor and the battery voltage is stabilized by means of a capacitor. The tables below specifies the voltages. Figure 57 Power regulator diagram Clocking scheme In BB5.0, two main clocks are provided to the system: 38.4MHz RF clock produced by VCTCXO in RF section and 32.
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RM-123; RM-145 System Module Nokia Customer Care Figure 58 Clocking scheme USB, SIM, MMC USB USB (Universal Serial Bus) provides a wired connectivity between a USB host PC and peripheral devices. USB is a differential serial bus for USB devices. USB controller supports USB specification revision 2.0 with full speed USB (12 Mbps). The device is connected to the USB host through the system connector. The USB bus is hot plugged capable, which means that USB devices may be plugged in/out at any time.
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RM-123; RM-145 System Module Nokia Customer Care Figure 59 SIM interface The EM ASIC handles the detection of the SIM card. The detection method is based in the BSI line. Because of the location of the SIM card, removing the battery causes a quick power down of the SIM IF. The EM ASIC SIM1 interface supports both 1.8 V and 3.0 V SIM cards. The SIM interface voltage is first 1.8 V when the SIM card is inserted, and if the card does not response to the ATR a 3 V interface voltage is used.
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RM-123; RM-145 System Module Nokia Customer Care User interface Display interface Display module mechanical concept Figure 60 LCD module Display features: • 262 k colours • Partial display function Power saving by pausing display process on part of the screen.
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RM-123; RM-145 System Module Nokia Customer Care Backlight and illumination There is backlight illuminating the display. Behind the keypad there is an electroluminescent (EL) foil, giving the keys a blue lamaninate. The EL foil backlight the keys with blue light for numeric soft keys and green/red for Send/End keys. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 System Module Nokia Customer Care Audio concept Audio hardware architecture The functional core of the audio hardware is built around two ASICs: RAPGSM engine ASIC and the mixedsignal ASIC Retu. Retu provides an interface for the transducers and the accessory connector. Integrated hands free stereo speakers are driven by a D-class audio amplifier.
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RM-123; RM-145 System Module Nokia Customer Care Figure 61 Audio block diagram Internal microphone Internal microphone is used for HandPortable (HP) and Internal HandsFree (IHF) call modes. An analogue electret microphone is connected to N2200 Mic1P and Mic1N inputs via asymmetric electrical connection. The microphone is biased by N2200 MicB1 bias voltage output. Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 System Module Nokia Customer Care Figure 62 Internal microphone circuitry External microphone Galvanic accessories are connected to the system connector. The accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. External microphone circuitry is biased by N2200 MicB2 bias voltage output.
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RM-123; RM-145 System Module Nokia Customer Care Internal speaker The internal speaker is used in Internal HandsFree (IHF) call mode. A dynamic 16 mm speaker is connected to N2200 outputs HFSpP and HFSpN. The IHF amplifier integrated in N2200 is a Digital Pulse Modulated Amplifier (DPMA). Figure 65 Internal speaker circuitry External earpiece All galvanic accessories are connected to the system connector.
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RM-123; RM-145 System Module Nokia Customer Care Vibra circuitry The vibra circuitry is used for the vibra-alarm function. The vibra motor is connected to the EM ASIC (N2200) VibraP and VibraN Pulse Width Modulated (PWM) outputs. Figure 67 Vibra circuitry Pop-portTM connector Pop-PortTM connector provides a fully differential 4–wire stereo line-level output connection and fully differential 2-wire mono line-level or microphone level input connection.
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RM-123; RM-145 System Module Pin #/ Signal name 4/ Vout Nokia Customer Care Signal description DC out Spectral range Voltage/ Current levels Max or nominal serial impedance DC 2.78V 70 mA 100mΩ (PWB+ conn.) 2.5V 90mA 4.375-5.25VDC Notes 200mW 5/USB Vbus USB power 6/Fbus_RX/USB D+ Data connection 115.2kbit 7/Fbus_TX/USB D+ Data connection 115.2kbit 8/Data GND USB Ground 115.2kbit 9 / XMIC N Audio in 300-8k 115.2kbit 1Vpp & 2.5-2.78VDC 10 / XMIC P Audio in 300-8k 1Vpp & 2.5-2.
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RM-123; RM-145 System Module Nokia Customer Care Figure 69 Bluetooth interface The Bluetooth has a separate built in antenna and is powered by VBAT and the regulated voltage VIO. For audio applications the Bluetooth has a PCM data bus. In addition a UART (universal asynchronous receiver/ transmitter) is used for data communication and controls. FM radio The FM radio is physically integrated with the Bluetooth into one single module. From a functional point of view they, however, have nothing in common.
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RM-123; RM-145 System Module Nokia Customer Care The radio has an automatic band search function, which can search for a strong write/read signal from a certain frequency. When this is found, data is transmitted to the radio. When the signal strength is low, the RETU can read data, which is available until the signal is strong again. RF description Introduction to receiver functionality Receiver functions are implemented in an RF ASIC.
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RM-123; RM-145 System Module Nokia Customer Care WCDMA power control WCDMA Tx power control is accomplished by the two VGA amplifier stages in the Tx ASIC. The VGAs have a common temperature compensation circuit and one voltage mode analogue input for gain control (TXC). Another function of the detector voltage is to steer the DC/DC converter, which is providing a variable supply voltage for the WCDMA PA.
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RM-123; RM-145 System Module Nokia Customer Care GSM power control A closed control loop comprise an integrated power detector (in PA module) and an error amplifier. The error amplifier resides in N7500, and it controls the transmitter power of GSM. GSM PA module A single GSM/EDGE PA module contains two separate amplifier chains, one for GSM900 and another for GSM1800/1900. Both amplifiers have a battery supply connection and two bias current inputs.
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RM-123; RM-145 Schematics Nokia Customer Care Table of Contents Schematics..............................................................................................................................................................9–4 Issue 1 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-123; RM-145 Glossary Nokia Customer Care A/D-converter Analog-to-digital converter ACI Accessory Control Interface ADC Analog-to-digital converter ADSP Application DPS (expected to run high level tasks) AGC Automatic gain control (maintains volume) ALS Ambient light sensor AMSL After Market Service Leader ARM Advanced RISC Machines ARPU Average revenue per user (per month or per year) ASIC Application Specific Integrated Circuit ASIP Application Specific Interface Protector B2B B
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RM-123; RM-145 Glossary Nokia Customer Care DPLL Digital Phase Locked Loop DSP Digital Signal Processor DtoS Differential to Single ended EDGE Enhanced data rates for global/GSM evaluation EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FCI Functional cover interface FPS Flash Programming Tool FR Full rate FSTN Film compensated super twisted nematic GND Ground, conductive mass GPIB General-purpo
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RM-123; RM-145 Glossary Nokia Customer Care LPRF Low Power Radio Frequency MCU Micro Controller Unit (microprocessor) MCU Multiport control unit MIC, mic Microphone MIDP Mobile Information Device Profile MIN Mobile identification number MIPS Million instructions per second MMC Multimedia card MMS Multimedia messaging service NTC Negative temperature coefficient, temperature sensitive resistor used as a temperature sensor OMA Object management architechture OMAP Operations, maintenan
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RM-123; RM-145 Glossary Nokia Customer Care SARAM Single Access RAM SAW filter Surface Acoustic Wave filter SDRAM Synchronous Dynamic Random Access Memory SID Security ID SIM Subscriber Identity Module SMPS Switched Mode Power Supply SNR Signal-to-noice ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber/Wallet Identification Module TCXO Temperature controlled Oscillator Tiku Finnish for Chip, Successor o