nokia PAGE 1 (23) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany nokia 6230 RH-12 Approved 3.0 DJk CONFIDENTIAL 24.01.
nokia PAGE 2 (23) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL TABLE OF CONTENT Approved 3.0 DJk 24.01.2005 Page 1. INTRODUCTION...................................................................................................................................................................................3 2. GENERAL REPAIR INFORMATION....................................................................................................
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 3 (23) Approved 3.0 DJk CONFIDENTIAL 24.01.2005 1. INTRODUCTION The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia products. This Service Manual is to be used only by authorized Nokia service suppliers, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 4 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: o To familiarize oneself with Nokia product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
nokia PAGE 5 (23) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL Approved 3.0 DJk 24.01.2005 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 6 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 7 (23) Approved 3.0 DJk CONFIDENTIAL 24.01.2005 5. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 8 (23) Approved 3.0 DJk CONFIDENTIAL 24.01.2005 6. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Internal Battery BL-5C Inserted under the back cover, this Li-Ion 850 mAh battery provides power in a lightweight package.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 9 (23) Approved 3.0 DJk CONFIDENTIAL 24.01.2005 SS-15 Camera removal tool for 6230i / RM-72. One side is for disassembly, the other side for assembly. XCS-1 Service Cable is used to connect FLS-4S to SF-7 . SF-7 POS Flash Adapter is used in POS (Point of Sales) environment for software updating.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 10 (23) CONFIDENTIAL 0772040 Approved 3.0 DJk 24.01.2005 NMP Standard Toolkit Nokia opening tool SRT-6 Nokia No. 0770431 Tonichi torque driver Nokia No.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 11 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 7. SW-UPDATE To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Online.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 12 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 8. DISASSEMBLY INSTRUCTIONS If not already done protect Window with a film to avoid dust and scratches. To remove the B-Cover, press the Release Key and shift B-Cover to the top. Lift the A-Cover’s topside carefully. Use the SRT-6 to separate the Covers as shown in the picture above. Do not twist this tool to prevent damages at the covers.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 13 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 Remove the C-Cover. Place the SRT-6 between C-Cover and UI-Board. Press the UI-Board as shown in step 1 in the picture above. Than lift the UI-Board with the opening tool carefully. Remove UI-Board… …and Metal Frame. Protect the LCD with a film again. Use SRT-6 to open the LCD connector.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 14 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 Note the guiding slot of the SRT-9 / SS-15 when removing the Camera. The SRT-9 / SS-15 has to be placed onto the Camera to release its snaps. Some additional force might be needed to press down the SRT-9 /SS-15. Then squeeze it as shown in step 2 in the picture above. The Camera can be removed by pulling up the removal tool.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 15 (23) Approved 3.0 DJk CONFIDENTIAL Place the opening tool between Antenna and D-Cover. Use the SRT-6 as a lever to open the clips when removing Antenna. 24.01.2005 Remove the IHF Speaker by using tweezers. A TORX driver can be used to push out the IrDA Window of its fixing. 9.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 16 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 10. QUICK TROUBLE SHOOTER PART 1 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 17 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 11. QUICK TROUBLE SHOOTER PART 2 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 18 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 12. QUICK TROUBLE SHOOTER PART 3 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
nokia PAGE 19 (23) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL Approved 3.0 DJk 24.01.2005 13. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. o From Home Menu, press o To take a picture press the Menu key (Capture) o This Image will be saved to Gallery into the Photos folder automatically. o Test was successful, if the Image appears on your Display.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 20 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 14. BLUETOOTH & INFRARED TEST Bluetooth test You need another Bluetooth device (e.g. 6310i) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference and in the test unit. The distance of the devices should be not more than 5m from each other. Infrared test You need another infrared device (e.g. 6310i) to do a GoNoGo test.
nokia PAGE 21 (23) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 3.0 DJk CONFIDENTIAL 24.01.2005 15. GONOGO TEST After the optical check a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on Nokia Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 22 (23) CONFIDENTIAL Approved 3.0 DJk 24.01.2005 17. FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection film. Put the unit under the stretch film. Add repair documentation e.g.
nokia PAGE 23 (23) CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany Approved 3.0 DJk CONFIDENTIAL 24.01.2005 18. ESD PROTECTION REQUIREMENTS Please refer to the Nokia Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el.
