Nokia Customer Care Service Manual RM-178; RM-106; RM-199 (Nokia 6125; Nokia 6136) Mobile Terminal Part No: 9250239 (Issue 2) COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Date Inserted By Issue 1 04/2006 J-PH Issue 2 09/2006 ET Comments The RM-106/199 (Nokia 6136) information has been updated.
RM-178; RM-106; RM-199 Copyright Nokia Customer Care Copyright Copyright © 2006 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
RM-178; RM-106; RM-199 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
RM-178; RM-106; RM-199 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
RM-178; RM-106; RM-199 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry.
RM-178; RM-106; RM-199 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.
RM-178; RM-106; RM-199 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
RM-178; RM-106; RM-199 Nokia 6125; Nokia 6136 Service Manual Structure Nokia Customer Care Nokia 6125; Nokia 6136 Service Manual Structure 1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly / Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 System Module 9 RM-178 schematics 10 RM-106/199 schematics Glossary Issue 2 COMPANY CONFIDENTIAL Copyright © 2
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Nokia Customer Care 1 — General Information Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 General Information Nokia Customer Care (This page left intentionally blank.) Page 1 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 General Information Nokia Customer Care Table of Contents RM-178/106/199 product selection......................................................................................................................1–5 RM-178/106/199 product features and sales package.......................................................................................1–6 Product and module list................................................................................................................
RM-178; RM-106; RM-199 General Information Nokia Customer Care (This page left intentionally blank.) Page 1 –4 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 General Information Nokia Customer Care RM-178/106/199 product selection Nokia RM-178/106/199 support 850/900/1800/1900 MHz bands. RM-178/106/199 will support EGPRS packet data connection (EDGE) in all these bands. Supported multislot class for both GPRS and EGPRS is MSC 10. RM-178/106/199 is based on G3.1S, RAP GSM engine. According to GSM standard 05.05 it responds to class 4 (max. 2W) in EGSM 900, class 1 (1W) in GSM 1800 and class 1 in GSM 1900. It also supports Bluetooth 2.
RM-178; RM-106; RM-199 General Information Nokia Customer Care Figure 2 View of RM-106/199 - Nokia 6136 RM-178/106/199 product features and sales package Imaging • 1.
RM-178; RM-106; RM-199 General Information Nokia Customer Care Note: RM-106/199 only. • USB 2.0 full-speed • Bluetooth 2.0 Note: RM-178 only. • Pop-Port™ connector with ACI • IrDA (1 Mbit/s) • Support for SIM Access Profile (SAP) • Remote or local synchronization with a PC or other compatible device Productivity • PIM (Calendar & Contacts) • Internet browser • Video streaming (3GPP) • Logs (last calls , timers and history list) • Audio messaging • JavaTM MIDP 2.0, CLDC 1.
RM-178; RM-106; RM-199 General Information Nokia Customer Care Table 2 RM-106/199 Module name Type code Notes Upper Module 1PJ Connectors for display, UI PWB, HWA camera, IHF and earpiece. Lower Module 1PF Main PWB with components. Coaxial Cable NKAW The cable between the upper and lower module.
RM-178; RM-106; RM-199 General Information Nokia Customer Care Table 6 Imaging Enhancement Type Nokia image album PD-1 Nokia remote camera PT-6 Table 7 Messaging Enhancement Type Nokia digital pen (Eur/US) SU-1B Bluetooth QWERTY keypad (Scandinavian EURO 1) SU-8W Table 8 Power Enhancement Type Compact charger AC-3 Battery Li-on BL-4C Travel charger AC-4 Retractable charger AC-1 Charger adapter AC-44 Mobile charger DC-4 Technical specifications Transceiver general specifications
RM-178; RM-106; RM-199 General Information Nokia Customer Care Parameter Tx frequency band Unit GSM850: 824 - 849 MHz EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz Output power GSM850: +5 … +33dBm/3.2mW … 2W GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W EDGE output power EDGE850: +5 … +29dBm/3.2mW … 2W EDGE900: +5 … +29dBm/3.2mW … 2W EDGE1800: +0 … +26dBm/1.0mW … 1W EDGE1900:+0 … +26dBm/1.
RM-178; RM-106; RM-199 General Information Nokia Customer Care Environmental conditions Environmental condition Ambient temperature Notes Normal operation -15oC...+55oC Specifications fulfilled Reduced performance -25oC...-15oC Operational for shorts periods only +55oC...+70oC Intermittent operation -40oC...-15oC +70oC...+85 oC No operation or storage <-40oC...>+85oC Charging allowed -25oC...+50oC Long term storage conditions 0oC...
RM-178; RM-106; RM-199 General Information Nokia Customer Care (This page left intentionally blank.) Page 1 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 2 — Parts Lists and Component Layouts Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care (This page left intentionally blank.) Page 2 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Table of Contents Exploded view.........................................................................................................................................................2–5 Exploded view....................................................................................................................................................2–5 Mechanical spare parts overview.................................................
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RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Exploded view Exploded view Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Mechanical spare parts overview Parts lists Mechanical spare parts list Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). Page 2 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care To ensure you are always using the latest codes, please check the PWS on a daily basis. ITEM/CIRCUIT REF.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care ITEM/CIRCUIT REF.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item A2400 Side Top Nokia Customer Care Grid N Description and value 6 SHIELD_040_0 13002 RETU-TAHVO AHIELD ASSEMBLY FM RADIO ASSY 040-008558 P2348 ~ ~ ~ ~ A6100 Bottom R 5 SHIELD_040_0 08558 A7000 Top C 5 SHIELD_040_0 13089 RF SHIELD ASSEMBLY ~ ~ CRYSTAL_3.3X 1.6_H0.9 CRYSTAL 32.768KHZ +-30PPM 12.5PF 32.768kHz ~ 0402C Chipcap 5% NP0 27p 50V 470n 25V B2200 C2000 Top Top P N 6 8 C2001 Top N 8 0603C_H0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid Description and value C2014 Bottom R 3 0402C Chipcap 5% NP0 C2015 Top Q 4 0402C Chipcap 5% X7R 270p 50V C2071 Top G 3 0402C Chipcap 5% NP0 27p 50V C2072 Top P 2 0402C Chipcap 5% NP0 27p 50V 5 TANT_C_6.2X3 .4_H1.7 CHIPTCAP 150U M 10V 6X3.2X1.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C2209 C2210 C2211 C2212 C2213 C2214 C2215 C2216 C2217 C2218 C2219 C2220 C2221 C2222 C2223 C2224 C2225 C2226 C2227 C2228 Issue 2 Side Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid Q N N N O O O O P P P N N N O P P O N O 6 7 7 6 7 7 7 7 7 6 7 6 8 7 5 5 7 7 6 7 Description and value 0402C Chipcap 5% NP0 22p 50V 0603C CHIPCAP X5R 1U K 16V 0603 1u0 16V 0805C CHIPCAP X5R 4U7 K 10
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item C2229 C2230 C2231 C2232 C2270 C2271 C2272 C2273 C2274 C2275 C2281 C2300 C2301 C2302 C2303 C2304 C2305 C2306 C2307 C2309 Page 2 –12 Side Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Grid N P N O O O O N N N O M L N L N L M L L 6 7 5 7 5 5 5 6 6 5 8 5 5 5 7 6 8 4 6 5 Description and value 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C2310 C2312 C2313 C2314 C2315 C2316 C2317 C2400 C2401 Side Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid L L L M N N N N N 6 6 7 7 8 8 8 4 4 Description and value 0603C CHIPCAP X5R 10UF 6V3 0603 10u 4V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item C2601 C2602 C2700 C2800 C2801 C2802 C2803 C2804 C2805 Side Top Top Top Top Top Top Top Top Top Grid L L Q H F H H F F 8 8 3 8 7 8 8 7 7 Description and value 0402C Chipcap 5% NP0 22p 50V 0402C CHIPCAP X5R 100N K 10V 0402 100n 10V 0402C CHIPCAP X5R 100N K 10V 0402 100n 10V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C2812 C2813 C2814 C2816 C2819 C2820 C2821 C2822 C2823 Side Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid H F G I I F I F I 8 5 8 5 5 6 7 5 6 Description and value 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item C2831 C2832 C2833 Side Top Top Top Grid I G I 7 8 6 Description and value 0402C Chipcap 5% NP0 27p 50V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 100n 16V C3000 Top K 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 C3001 Top J 5 0402C Chipcap X7R 10% 16V 0402 10n 16V 0402C_H0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C3203 Side Top Nokia Customer Care Grid H 3 Description and value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item C6163 Side Bottom Grid R 6 Description and value 0402C CHIPCAP X7R 33N K 10V 0402 33n 10V 100n 10V C6164 Bottom R 5 0402C CHIPCAP X5R 100N K 10V 0402 C6165 Bottom R 6 0402C CHIPCAP X7R 33N K 10V 0402 33n 10V 100n 10V C6168 Bottom Q 6 0402C CHIPCAP X5R 100N K 10V 0402 C6170 Bottom Q 5 0402C Chipcap X7R 10% 16V 0402 10n 16V C6176 Bottom R 6 0402C Chipcap 5% NP0 100p 50V C6178 Bot
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C7507 C7508 C7509 C7510 C7511 C7513 C7515 C7516 Side Top Top Top Top Top Top Top Top Nokia Customer Care Grid D D D D C D B C 3 3 3 4 3 3 3 3 Description and value 0402C Chipcap X7R 10% 16V 0402 10n 16V 0402C Chipcap 5% NP0 18p 50V 0402C Chipcap +-0.25pF NP0 2p7 50V 0402C Chipcap 5% NP0 27p 50V 0603C CHIPCAP NP0 2N2 G 16V 0603 2n2 16V 0402C Chipcap X7R 10% 16V 0402 10n 16V 0402C Chipcap +-0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item F2000 F2400 G2200 Side Top Bottom Top Grid P D G Description and value 8 0603_FUSE_A VX2MATS SM FUSE F 2.0A 32V 2A ~ 5 0402_FUSE_A VX_H0.5 FUSE F 0.75A 32V 0402 0.75A ~ BATTER_EECE P RTC BACUP CAPAC 311 SIZE FOR 2.6V 4UAH 2.6V ~ 3296-3980M Hz ~ 4 G7500 Top C 3 VCO_DCS0273 3 VCO 3296-3980MHZ 4-BAND MATSUSHITA G7501 Top D 2 NKG3176B_H 1.0 VCTCXO 38.4MHZ 2.5V 38.4MHz ~ 0603_BLM FERR.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item L2211 L2212 L2270 L2271 L2301 L2302 L2304 L2305 L2306 L2401 L2402 L2403 L2404 L2405 Issue 2 Side Top Top Top Top Top Top Top Top Top Bottom Bottom Bottom Bottom Bottom Nokia Customer Care Grid N N O O L M M L M C C C D C Description and value 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 220R/ 100MHz ~ 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 220R/ 100MHz ~ 0603_BLM FERR.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item L2406 L2407 L2408 L2409 L3200 L6030 Side Bottom Bottom Bottom Bottom Top Top Grid D D D D L I 5 5 5 5 2 3 Description and value 0402L FERRITE BEAD 0.6R 33R/ 100MHZ 0402 33R/100MHZ ~ 0402L FERRITE BEAD 0.6R 33R/ 100MHZ 0402 33R/100MHZ ~ 0402L FERRITE BEAD 0.6R 33R/ 100MHZ 0402 33R/100MHZ ~ 0402L FERRITE BEAD 0.6R 33R/ 100MHZ 0402 33R/100MHZ ~ FERRITE_0402 FERRITE BEAD 0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item N2300 N2301 N2302 N2401 N2600 Side Top Top Top Bottom Top Nokia Customer Care Grid M M N E M Description and value TFBGA_84_6.1 5X6.15 TAHVO V5.2 LF TFBGA84 ~ ~ USMD8_1.69X 1.69 WHITE LED DRIVER 4LEDS 500MW 8BUMP USMD8 ~ ~ SOT_666 TRX2+RX4 PEMD9 N&P 10K/47K 0W12 SOT666 ~ ~ 8 SH248CSP HALL IC SWITCH SH248CSP VCC ~ ~ 8 IRDA_TFBS_G P2W_CIM IRDA MIR XSMALL ~ ~ ~ 2.8V 6 8 7 N3200 Top G 3 USMD16_2.03 X2.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item R2006 R2007 Side Bottom Top Grid Q Q Description and value 3 uBGA5 ASIP 4XESD **PB-FREE** BGA5 4 uBGA11_1.6X 2.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item R2212 R2213 R2214 R2216 R2301 R2307 R2400 R2401 R2402 R2403 Side Top Top Top Top Top Top Top Top Bottom Top Nokia Customer Care Grid O P P Q N L O O D N 5 7 8 7 7 4 4 4 8 6 Description and value 0402R Resistor 5% 63mW 470R ~ 0402R Resistor 5% 63mW 4k7 ~ 0402R Resistor 5% 63mW 4k7 ~ 0402R CHIPRES 0W06 2M2 J 0402 2M2 ~ 0402R Resistor 5% 63mW 100k ~ 0402R Resistor 5% 63mW 100R ~ 0402R Resistor 5% 63mW 10R ~ 0402R Re
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item R2702 R2803 R2804 R2806 R3000 R3002 R3003 R3004 Side Bottom Top Top Top Top Top Top Top Grid D I H F J H I K 3 8 8 6 5 8 8 7 Description and value 0402R Resistor 5% 63mW 1k0 ~ 0402R Resistor 5% 63mW 100R ~ 0402R Resistor 5% 63mW 100R ~ 0402R Resistor 5% 63mW 68k ~ 0402R Resistor 5% 63mW 4k7 ~ 0402R Resistor 5% 63mW 10R ~ 0402R Resistor 5% 63mW 4k7 ~ 0402R Resistor 5% 63mW 4k7 ~ ~ ~ R3200
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item R6156 R6157 R6159 R6160 R6300 R7501 R7502 R7503 R7505 R7506 R7507 R7508 R7509 R7510 R7522 R7590 R7591 R7592 R7593 S2416 Issue 2 Side Bottom Bottom Bottom Bottom Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid R Q Q Q I C B D C D B D D D D K K K J E 5 6 5 5 3 3 4 4 3 3 4 3 3 7 7 1 1 2 1 8 Description and value 0402R Resistor 5% 63mW 10R ~ 0402R Resistor 5% 63mW 10R ~ 0402R Resistor 5% 63m
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid Description and value S2417 Top H 8 SWITCH_EVQ5 P701K SM SW TACT SPST 12V SIDE KEY 3N S3200 Top O 1 SWITCH_SPV M110201 SWITCH SPST NO 5V 1MA ~ ~ TRANS_LDB15 TRANSF BALUN 3800+-550MHZ 0805 ~ ~ ~ ~ T7501 Top C 2 ~ ~ T7520 Top C 7 TRANS_LDB15 TRANSF BALUN 1800+-100mhz 2x1.25 V2000 Top O 8 BGA4_1.01X1.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item X2701 X3200 X7505 Z2000 Z2001 Z2003 Z2400 Z2403 Z2404 Z6030 Z6302 Z7501 Z7503 Z7504 Issue 2 Side Top Top Top Top Top Top Bottom Bottom Bottom Top Top Top Top Top Nokia Customer Care Grid P M B Q Q Q D B C I E C D C Description and value SIM_CONN_47 0192001 SM SIM CONN 6POL P2.54 ~ ~ 2 MOLEX_5008 73_0801 CONN TRF/ MICROSD 12POL P0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Z7520 Z7521 Side Grid Top B Top Description and value 6 C 7 FERRITE_FBMJ 1608 FERRITE BEAD 0R01 28R/ 100MHZ 0603 28R/100MHz ~ FILTER_LFTC1 0N CER FILT LFL181699TC1 2400-2480MHZ 1.6 2400-2483M Hz ~ RM-106/199 component parts list Component parts list (1PF-05bb) Item Side Grid reference Description and value A2000 Top I 5 SHIELD_040_012 785 A2102 Top E 7 PWB_1QD PWB 1QD 10X4.6X1.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C2009 Side Top Nokia Customer Care Grid reference Q 3 Description and value 0402C Chipcap X7R 10% 16V 0402 10n 16V 10n 16V C2010 Top Q 3 0402C Chipcap X7R 10% 16V 0402 C2011 Botto m R 3 0402C Chipcap 5% NP0 10p 50V C2012 Botto m R 3 0402C Chipcap 5% NP0 10p 50V C2013 Botto m R 3 0402C Chipcap 5% NP0 10p 50V C2014 Botto m R 3 0402C Chipcap 5% NP0 10p 50V C2015 Top Q 4 0402C Chipcap 5% X7R 270p
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid reference Description and value C2207 Top P 7 0402C Chipcap X7R 10% 50V 0402 C2208 Top Q 6 0402C Chipcap 5% NP0 27p 50V C2209 Top Q 6 0402C Chipcap 5% NP0 22p 50V C2210 Top N 7 0603C CHIPCAP X5R 1U K 16V 0603 1u0 16V C2211 Top N 7 0805C CHIPCAP X5R 4U7 K 10V 0805 4u7 10V C2212 Top N 6 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 4V C2213 Top O 7 0402C CHIPCAP X5R 1U5 K 4
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C2228 C2229 C2230 C2231 C2232 C2270 C2271 C2272 Side Top Top Top Top Top Top Top Top Nokia Customer Care Grid reference O N P N O O O O 7 6 7 5 7 5 5 5 Description and value 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0805C CHIPCAP X5R 10U M 6V3 0805 10U 6V3 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item C2310 C2312 C2313 C2314 Side Top Top Top Top Grid reference L L L M 6 6 7 7 Description and value 0603C CHIPCAP X5R 10UF 6V3 0603 10u 4V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C2700 C2800 C2801 C2802 C2803 C2804 C2805 C2806 C2807 C2808 C2809 C2810 C2811 C2812 C2813 C2814 C2816 C2819 C2820 C2821 Issue 2 Side Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Nokia Customer Care Grid reference Q H F H H F F F I G G I F H F G I I F I 3 8 7 8 8 7 7 8 5 8 8 8 5 8 5 8 5 5 6 7 Description and value 0402C CHIPCAP X5R 100N K 10V 0402 100n 10V 0402C_H0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item C2822 C2823 C2824 C2825 Side Top Top Top Top Grid reference F I J F 5 6 5 7 Description and value 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 100n 16V C2826 Top I 8 0402C_H0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C3200 C3201 C3202 C3203 Side Top Top Top Top Nokia Customer Care Grid reference L G G H 2 2 3 3 Description and value 0402C CHIPCAP X5R 100N K 10V 0402 100n 10V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0402C Chipcap X7R 10% 16V 0402 10n 16V 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item C6191 C6300 C6301 C6302 C6303 C6304 C6305 C6307 C6308 C6309 C6310 C6311 C6312 C6313 C6314 C6315 C6317 C6318 C6319 C6320 Page 2 –38 Side Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Top Grid reference Q K K K K J K J I H H H H H I I I I I J 5 2 4 3 4 3 3 3 4 4 3 4 3 4 3 4 3 4 3 4 Description and value 0402C CHIPCAP X5R 100N K 10V 0402 100n 10V 0805C CHIPCAP X5R 22U M 6V3 0805 22u 6V3
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item C6321 C6322 C6323 C6324 C6325 C6326 C6327 C6330 Side Top Top Top Top Top Top Top Top Nokia Customer Care Grid reference I K J J J J J J 3 3 3 3 4 3 4 1 Description and value 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0402C Chipcap X7R 10% 50V 0402 1n0 50V 0402C CHIPCA
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid reference Description and value C7502 Top D 4 0402C Chipcap 5% NP0 10p 50V C7503 Top D 3 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V C7504 Top B 4 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V C7505 Top D 3 0402C CHIPCAP X5R 1U K 6V3 0402 1u0 6.3V C7506 Top D 3 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item Side F2000 Top F2400 Botto m G2200 Top Nokia Customer Care Grid reference P D G Description and value 8 0603_FUSE_AVX2 MATS SM FUSE F 2.0A 32V 2A ~ 5 0402_FUSE_AVX_ H0.5 FUSE F 0.75A 32V 0402 0.75A ~ BATTER_EECEP RTC BACUP CAPAC 311 SIZE FOR 2.6V 4UAH 2.6V ~ 3296-3980 MHz ~ 4 G7500 Top C 3 VCO_DCS02733 VCO 3296-3980MHZ 4BAND MATSUSHITA G7501 Top D 2 NKG3176B_H1.0 VCTCXO 38.4MHZ 2.5V 38.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item L2304 L2305 Side Top Top L2306 Top L2401 Botto m L2402 Botto m L2403 Botto m L2404 Botto m L2405 Botto m L2406 Botto m L2407 Botto m L2408 Botto m L2409 Botto m L3200 Top L6156 Botto m L6176 Botto m L7500 L7501 L7502 L7504 L7505 Page 2 –42 Top Top Top Top Top Grid reference M L M C C C D C D D D D L R Q C C D C C 7 7 4 3 4 5 7 5 5 5 5 5 2 5 6 5 5 4 5 5 Description and value CHOKE_SER300_ H1.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item L7515 N2300 Side Top Top Nokia Customer Care Grid reference C M Description and value 3 0402L CHIP COIL 15N J Q30/800M 0402 6 TFBGA_84_6.15X 6.15 TAHVO V5.2 LF TFBGA84 ~ ~ ~ ~ 15nH ~ N2301 Top M 8 USMD8_1.69X1.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid reference Description and value R2008 Top Q 4 0404_RP RES NETWORK 0W06 220K/120K J 0404 R2009 Top Q 4 0402R Resistor 5% 63mW 220R ~ R2070 Top P 2 0402_NTH5 NTC RES 47K J B=4050 +-3% 0402 47k ~ R2071 Top G 3 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~ ASIP SINGLE ENDED MICROPHONE INTERF BGA8 ~ ~ 220k/120k ~ R2100 Top Q 2 FLIP_CHIP_8_1.7 X1.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item Side R2407 Botto m O 3 R2410 Botto m Q 1 R2600 Top Nokia Customer Care Grid reference K Description and value 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~ 0402R Resistor 5% 63mW 120R ~ 8 0805R_THERM1 CHIPRES 0W125 4R7 J 0805 4R7 ~ ASIP SIM INTERFACE **LOW CAP**BGA8 ~ ~ R2700 Top Q 4 uBGA8_1.47X1.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid reference Description and value R6300 Top J 3 0402R CHIPRES 0W06 1M F 100PPM 0402 R6301 Top J 4 0402R Resistor 5% 63mW 1k2 ~ R6354 Top H 4 0402R Resistor 5% 63mW 3k3 ~ R6398 Top G 4 0402R Resistor 5% 63mW 68R ~ R6399 Top G 4 0402R Resistor 5% 63mW 47R ~ 0R ~ 1M0 ~ R6410 Top K 3 0402R Chipres 0W06 jumper 0402 R7501 Top C 3 0402R Resistor 5% 63mW 2k2 ~ R7502
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Item Side V2400 Botto m V2401 Botto m V2402 Botto m V2403 Botto m V7590 Top X2000 Top X2060 Botto m X2070 Top X2400 Botto m X2401 X2701 X3200 X6300 X7505 Z2000 Z2001 Top Top Top Top Top Top Top Z2003 Top Z2400 Botto m Z2403 Botto m Z2404 Botto m Issue 2 Nokia Customer Care Grid reference O I I O K R B F D G P M G B Q Q Q D B C Description and value LED_CL480S LED WHITE MIN70MCD 5MA 90DEG 0603 ~ ~ LED_CL480S LED WH
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Item Side Grid reference Description and value Z6300 Top H 1 FILTER_ERIN_4_2 CER.FILT 2450 +-50MHZ/2DB 3.4X2.7X1.6MM Z6302 Top E 1 ANTENNA_NAN6 8 ANTENNA INT WLAN P2636 ~ ~ Z7501 Top C 6 FILTER_2.1X1.7_ 10P_H0.6 DUAL RX SAW FILTER 1800/1900MHZ 2016 1800/1900 MHz ~ Z7503 Top D 5 MODULE_SP_LMZ _137 TX SAW MODULE GSM 850/900MHZ 4.5X3.2 850/900M Hz ~ Z7504 Top C 6 FILTER_2.1X1.7_ 10P_H0.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care Component layouts RM-178 component layout - top (1VA_02bb) Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care RM-178 component layout - bottom (1VA_02bb) Page 2 –50 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care RM-106/199 component layout - top (1PF_05bb) Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Parts Lists and Component Layouts Nokia Customer Care RM-106/199 component layout - bottom (1PF_05bb) Page 2 –52 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 3 — Service Software Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care (This page left intentionally blank.) Page 3 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Table of Contents Phoenix installation steps in brief........................................................................................................................3–5 Installing Phoenix...................................................................................................................................................3–6 Updating Phoenix installation..............................................................
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care (This page left intentionally blank.) Page 3 –4 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Phoenix installation steps in brief Prerequisites Recommended hardware requirements: • Computer processor: Pentium 700 MHz or higher • RAM 256 MB • Disk space 100-300 MB Supported operating systems: • Windows 2000 Service Pack 3 or higher • Windows XP Service Pack 1 or higher Context Phoenix is a service software for reprogramming, testing and tuning phones.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Results Phoenix is ready to be used with FPS-10 flash prommer and other service tools. Installing Phoenix Prerequisites • Check that a dongle is attached to the parallel port of your computer. • Download the Phoenix installation package (for example, phoenix_service_sw_2004_39_x_xx.exe) to your computer (in C:\TEMP, for instance). • Close all other programs.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 3. Read the disclaimer text carefully and click Yes. Figure 4 Disclaimer text 4. Choose the destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. 5. To continue, click Next. To choose another location, click Browse (not recommended). 6. Wait for the components to be copied. The progress of the installation is shown in the Setup Status window. 7. Wait for the drivers to be installed and updated.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 8. To end the installation, click Finish. Figure 5 InstallShield Wizard Complete Next actions After the installation, Phoenix can be used after: • installing phone model specific data package for Phoenix • configuring users and connections FPS-10 flash prommer can be used after updating their flash update package files.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Figure 6 Installation interrupted • Always follow the instructions on the screen. Steps 1. Download the installation package to your computer hard disk. 2. Close all other programs. 3. Run the application file (for example, phoenix_service_sw_2004_39_x_xx.exe). Results A new Phoenix version is installed and driver versions are checked and updated.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 2. To uninstall Phoenix, choose Phoenix Service Software→Change/Remove→Remove . Figure 7 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 8 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Repairing Phoenix installation Context If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling Phoenix.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Prerequisites • A phone-specific data package contains all data required for the Phoenix service software and service tools to be used with a certain phone model.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 2. Click Next. 3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the Phoenix version required with this data package. Figure 10 Data package setup information 4. To continue, click Next. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 5. Choose the destination folder, and click Next to continue. Figure 11 Data package destination folder The InstallShield Wizard checks where Phoenix is installed, and the directory is shown. 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Phone model specific files are installed. Please wait. 7. To complete the installation, click Finish. Figure 12 InstallShield Wizard Complete Next actions Phoenix can be used for flashing phones and printing type labels after: • Configuring users • Managing connections FPS-10 can be used after updating their flash update package files.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel. Figure 13 Uninstalling phone data package 4. When the data package is uninstalled, click Finish. Figure 14 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone).
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Configuring users in Phoenix Steps 1. Start Phoenix service software, and log in. Figure 15 Phoenix login If the user ID is already configured, select s/he from the User name drop-down list, and click OK. 2. To add a new user, or to edit existing ones, click Maintain. 3. To add a new user, click New. 4. Type in the name and initials of the user, and click OK. The user is added to the user name list. 5.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 3. To add a new connection, click Add. 4. Select Manual mode, and click Next to continue. If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care iv For a plain USB connection, choose the following connection settings: Note: First connect the DKU-2 USB cable between the PC USB port and phone. • Media: USB 5. To complete the configuration, click Finish. 6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Steps 1. To begin installation, double- click flash_update_x_yy.exe . Figure 21 Flash update welcome dialog If the same version of Flash Update package already exists, and you want to reinstall it, the previous package is first uninstalled. Restart installation again after that. 2. If you try to downgrade the existing version to older ones, the setup will be aborted.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia \Phoenix. Click Next to continue. Figure 23 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 4. To complete the installation procedure, click Finish . Figure 24 Finish flash update Next actions FPS-10 flash prommers must be updated using Phoenix! Updating FPS-10 flash prommer software Steps 1. Start Phoenix Service Software and log in, manage connection correctly for your flash prommer. 2. Choose Flashing→Prommer maintenance . 3.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care 5. Wait until you are notified that update has been successful; the procedure will take a couple of minutes. Click OK to close the Update Done window. Figure 25 Prommer SW update finished 6. If you are using the FPS-10 flash prommer, check that it is detected from the progress info. Check also the status leds in the FPS-10. The MODE2 led (green), VBAT and POWER leds (red) should be lit.
RM-178; RM-106; RM-199 Service Software Instructions Nokia Customer Care Alternative steps • You can update FPS-10 SW by clicking the Update button and selecting the appropriate fpsxupd.ini file in C:\Program Files\Nokia\Phoenix\Flash. Figure 27 Flash directory window • All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash box files window and select the file type to be loaded. More information can be found in Phoenix Help.
Nokia Customer Care 4 — Service Tools and Service Concepts Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care (This page left intentionally blank.) Page 4 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Table of Contents Service tools............................................................................................................................................................4–5 AC-33...................................................................................................................................................................4–5 CA-28DS..............................................................
Nokia Customer Care RM-178; RM-106; RM-199 Service Tools and Service Concepts Figure 28 Basic flash concept with FPS-10.........................................................................................................4–17 Figure 29 Flash concept with FPS-10..................................................................................................................4–18 Figure 30 MJ-77 module jig service concept.....................................................................................
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Service tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-178; RM-106; RM-199, refer to various concepts. AC-33 Power supply Universal power supply for FPS-10; included in the FPS-10 sales package.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care CA-41PS Power cable Power cable for connection of e.g. the JBV-1 docking station to the FPS-10 prommer box. CA-53 USB connectivity cable USB to system connector cable. CA-58RS RF tuning cable RF tuning cable for use with a flash adapter. CA-58RS RF cable extends adapter features to allow RF function tests and RF tuning in GSM bands.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care CA-5S DC cable The DC cable CA-5S is used to connect JBV-1 to the phone charger jack for ADC/VCHAR/ICHAR calibration Note: Old SCB-3 can be used as well. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply. The unit has the following features: • software controlled via USB • EM calibration function • Forwards FBUS/Flashbus traffic to/from terminal • Forwards USB traffic to/from terminal • software controlled BSI values • regulated VBATT voltage • 2 x USB2.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for example, between the PC's serial port and module jigs, flash adapters or docking station adapters. Note: Docking station adapters valid for DCT4 products. DKU-2 USB connectivity cable USB to system connector cable. FLC-2 DC cable FLC-2 is used with a flash adapter to supply a controlled operating voltage.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care JBT-9 Bluetooth test and interface box (sales package) The JBT-9 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing .
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care PKD-1 SW security device SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the device if needed. RJ-84 Soldering jig RJ-84 is a soldering jig used for soldering and as a rework jig for the engine module.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care SA-87 RF coupler SA-87 is a coupler for GSM RF testing. It is used together with FS-10 flash adapter. • Attenuation values for inductive RF coupler SA-XX Band GSM 850 GSM 900 GSM 1800 GSM 1900 WCD MABa nd I WCD MABa nd II WCD MABa nd V Channe Attenua Toleranc Attenuat Tolerance l tion RX e RX ion TX TX Low 3 4.6 Mid 3 4 High 2.5 Low 3 3.9 Mid 3.5 4 High 3.5 Low 8.5 6 Mid 8 7.7 High 8 Low 8.5 8.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care SA-94 RF coupler SA-94 is a coupler for bluetooth and WLAN testing. • Attenuation values for inductive RF coupler SA-XX Band WLA N (BT) Chann el Attenu Tolera Attenu Tolera ation nce RX ation nce TX RX TX Low Mid High SPS-1 Soldering Paste Spreader SRT-6 Opening tool SRT-6 is used to open phone covers and B-to-B connectors. SS-34 Page 4 –14 Flex opening tool COMPANY CONFIDENTIAL Copyright © 2006 Nokia.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care SS-45 Front camera removal tool The front camera removal tool SS-45 is used to remove/attach the front camera module from/to the socket. SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and FPS-10. SS-62 Flash adapter base Generic base for flash adapters and couplers.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Service concepts Flash concept with FPS-10 Figure 28 Basic flash concept with FPS-10 Description Type FS-10 Flash adapter SS-46 Interface adapter CA-35S Power cable XCS-4 Modular cable FPS-10 Flash prommer box Standard USB cable PKD-1 Issue 2 SW security device COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Flash concept with FPS-10 (USB) Figure 29 Flash concept with FPS-10 Description Type FS-10 Flash adapter SS-46 Interface adapter CA-35S Power cable FPS-10 Flash prommer box Standard USB cable Standard USB cable PKD-1 Page 4 –18 SW security device COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care MJ-77 module jig concept Figure 30 MJ-77 module jig service concept Type Description MJ-77 Module jig CU-4 Control unit FPS-10 Flash prommer SX-4 Smart card XCS-4 Modular cable PCS-1 DC power cable Standard USB cable Standard USB cable GPIB control cable XRS-6 Issue 2 RF cable COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Type Description PKD-1 SW security device POS (Point of Sale) flash concept Figure 31 POS flash concept Type Description CA-53 Cable FLS-4S POS flash dongle ACF-8 Power adapter BL-4C Battery Page 4 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Service concept for GSM, WCDMA, and WLAN RF testing and RF/BB tuning Figure 32 Service concept for RF testing and RF/BB tuning Figure 33 WLAN connector in MJ-77 module jig Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Description Type MJ-77 Module jig CU-4 Control unit Standard USB cable PCS-1 DC power cable Standard USB cable + smart card reader SX-4 Smart card XRS-6 RF cable GPIB control cable PKD-1 SW security device CU-4 flash concept with FPS-10 Figure 34 CU-4 flash concept with FPS-10 Page 4 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Description Type FS-10 Flash adapter CU-4 Control unit PCS-1 Power cable XCS-4 Modular cable FPS-10 Flash prommer box SS-62 Jig SX-4 Smart card Standard USB cable PKD-1 SW security device RF testing concept with RF coupler Figure 35 RF testing concept with RF coupler Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Service Tools and Service Concepts Nokia Customer Care Type Description FS-10 Flash adapter CU-4 Control unit SA-87 RF coupler PCS-1 Power cable XCS-4 Cable SS-62 Jig Standard USB cable Standard USB cable + smart card reader SX-4 Smart card GPIB control cable XRS-6 RF cable PKD-1 SW security device Page 4 –24 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 5 — Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions (This page left intentionally blank.) Page 5 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Nokia Customer Care Table of Contents Upper block disassembly.......................................................................................................................................5–5 Upper block assembly..........................................................................................................................................5–11 Lower block disassembly...............................................................
Nokia Customer Care RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions (This page left intentionally blank.) Page 5 –4 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Nokia Customer Care Upper block disassembly Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –6 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –8 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –10 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Nokia Customer Care Upper block assembly Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –12 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –14 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –16 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Nokia Customer Care Lower block disassembly Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –18 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –20 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –22 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Nokia Customer Care Lower block assembly Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –24 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –26 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Page 5 –28 RM-178; RM-106; RM-199 Disassembly / Reassembly Instructions COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 6 — BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Baseband troubleshooting....................................................................................................................................6–5 General power checking troubleshooting...........................................................................................................6–7 Clocking troubleshooting.........................................................................
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide List of Tables Table 10 Display module troubleshooting cases..............................................................................................6–23 Table 11 Pixel defects..........................................................................................................................................6–24 Table 12 Calibration value limits...................................................................
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband troubleshooting Context This section is intended to be a guide for localising and repairing electrical faults. The fault repairing is divided into troubleshooting paths. The following main troubleshooting tree describes the different baseband troubleshooting paths to be followed in fault situations. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Troubleshooting flow Page 6 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care General power checking troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Clocking troubleshooting Troubleshooting flow Page 6 –8 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 36 SleepCLK Figure 37 SYSCLK Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Battery current measuring fault troubleshooting Troubleshooting flow Page 6 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Flash programming fault troubleshooting Troubleshooting flow Figure 38 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Figure 39 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care COMBO memory troubleshooting Troubleshooting flow Keyboard troubleshooting Context There are two possible failure modes in the keyboard: a) One or more keys can be stuck, so that the key does not react when a keydome is pressed.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide USB troubleshooting Troubleshooting flow Page 6 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Backup battery troubleshooting Verify that the backup battery is empty (U<1V). Switch the phone on. Measure voltage of the battery when the main battery is connected to the phone and the phone is switched on. Wait a few minutes and monitor that the backup battery voltage is rised. Switch off the phone and disconnect the main battery and monitor that voltage of backup battery is filled.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Charging troubleshooting Troubleshooting flow Page 6 –16 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Dead or jammed troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Hall sensor troubleshooting Troubleshooting flow Page 6 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Irda troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Vibra troubleshooting Troubleshooting flow Page 6 –20 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care MicroSD troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide SIM troubleshooting Troubleshooting flow Page 6 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display module troubleshooting General instructions for display troubleshooting The first step is to verify with a working display that the fault is not on the display module itself. The display module cannot be repaired. The second step is to check that the cellular engine is working normally. This can be done by connecting the phone to a docking station and starting Phoenix service software.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table 11 Pixel defects Item White dot defect 1 Defect counts 2 Combine d defect counts Black dot defect R G B White Dot Total 1 1 1 1 1 Total 1 Not allowed. Two single dot defects that are within 5 mm of each other should be interpreted as combined dot defect. Note: Blinking pixels are not allowed in normal operating temperatures and light conditions.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display fault troubleshooting (main and second displays) Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Displays and keyboard backlight troubleshooting Context The device has two LED drivers that provide current for both displays and keyboard backlights. The both drivers get same PWM signal (from Tahvo). When the keyboard backlights are turned off, a switch is used to prevent PWM signal to go to the keyboard driver. There is also a switch for selecting which display is lighted on.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Keyboard LED driver troubleshooting Troubleshooting flow Page 6 –28 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display LED driver troubleshooting Troubleshooting flow Camera troubleshooting Introduction to camera troubleshooting Bad conditions often cause bad pictures. Therefore, the camera operation has to be checked in constant conditions or by using a second, known-to-be-good Nokia device as reference. Image quality is hard to measure quantitatively, and the difference between a good and a bad picture can be small.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care • Dust (black spots) • Lack of sharpness • Bit errors Taking and evaluating test pictures When taking a test picture, remember the following: • Avoid bright fluorescent light, 50/60Hz electrical network or high artificial illumination levels • If the phone is hot, let it rest for a while before taking the picture • Make sure the optical system is clean • Use highest possible resolution • Make sure the light is suffiecien
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera hardware failure message troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera hardware troubleshooting Camera hardware troubleshooting Page 6 –32 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Front camera viewfinder troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Front camera bad image quality troubleshooting Troubleshooting flow Page 6 –34 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care RM-178 Bluetooth troubleshooting Introduction to Bluetooth/FM Radio troubleshooting There are two main Bluetooth problems that can occur: Problem Description Detachment of the BT antenna. This would most likely happen if the device has been dropped repeatedly to the ground. It could cause the BT antenna to become loose or partially detached from the PWB.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care 3. Place the phone to a flash adapter in the local mode. 4. Choose Testing→Bluetooth LOCALS . 5. Locate JBT-9’s serial number (12 digits) found in the type label on the back of JBT-9. In addition to JBT-9, also SB-6, JBT-3 and JBT-6 Bluetooth test boxes can be used. 6. In the Bluetooth LOCALS window, write the 12-digit serial number on the Counterpart BT Device Address line.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care • ST_LPRF_AUDIO_LINES_TEST • ST_BT_WAKEUP_TEST 7. To run the tests, click Start. Figure 43 Bluetooth self tests in Phoenix Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth BER failure troubleshooting Troubleshooting flow Page 6 –38 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care BT audio failure troubleshooting Troubleshooting flow Page 6 –40 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care FM Radio troubleshooting Troubleshooting flow Audio troubleshooting Audio troubleshooting test instructions Differential external earpiece and internal earpiece outputs can be measured either with a single-ended or a differential probe. When measuring with a single-ended probe each output is measured against the ground.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care The input signal for each loop test can be either single-ended or differential. Required equipment The following equipment is needed for the tests: • Oscilloscope • Function generator (sine waveform) • Current probe (Internal handsfree PWM output measurement) • Phoenix service software • Battery voltage 3.7V Test procedure Audio can be tested using the Phoenix audio routings option.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Loop test Input terminal Output terminal External Mic to Internal Earpiece XMICP and GND EarP and GND Path gain [dB] (fixed) Input Differen Outpu Outp volta tial t DC ut ge output level curre [mVp- voltage [V] nt p] [mVp-p] [mA] -4.5 1000 600 1.2 NA -5 1000 560 0 25m A (calc .) 22.7 100 1360 1.
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Figure 45 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. Figure 46 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Page 6 –44 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal earpiece troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Page 6 –46 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care IHF troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External microphone troubleshooting Troubleshooting flow Page 6 –48 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External earpiece troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Introduction to acoustics troubleshooting Acoustics troubleshooting Acoustics design ensures that the sound is detected correctly with a microphone and properly radiated to the outside of the device by speaker(s). The acoustics of the phone includes three basic systems: earpiece, Integrated Hands Free (IHF) and microphone.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Earpiece troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide IHF troubleshooting Troubleshooting flow Page 6 –52 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Microphone troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband manual tuning guide Energy management calibration Prerequisites Energy Management (EM) calibration is performed to calibrate the setting (gain and offset) of AD converters in several channels (that is, battery voltage, BSI, battery current) to get an accurate AD conversion result. Hardware setup: • An external power supply is needed. • Supply 12V DC from an external power supply to CU-4 to power up the phone.
Nokia Customer Care 7 — RF Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Introduction to RF troubleshooting.....................................................................................................................7–5 RF key component placement...............................................................................................................................7–5 Receiver troubleshooting......................................................................
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –4 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Introduction to RF troubleshooting All measurements should be done using: • spectrum analyser with a high-frequency high-impedance passive probe (LO-/reference frequencies and RF power levels) • oscilloscope with a 10:1 probe (DC-voltages and low frequency signals) Caution: Also all measurements with an RF coupler should be performed in RF shielded environment because nearby base stations can disturb sensitive receiver m
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Figure 47 RM-178 RF component placement Page 7 –6 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 48 RM-178 BT component placement Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 49 RM-178 FM component placement Receiver troubleshooting Introduction to RX troubleshooting Rx can be tested by making a phone call or in the local mode. For the local mode testing, use Phoenix service software. The main Rx troubleshooting measurement is RSSI measurement. This test measures the signal strength of the received signal. I and Q branches can be measured separately.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care i Set the phone module to the test jig and start Phoenix service software. ii Initialize connection to the phone. (With FPS-10 use FBUS driver when using DKU-2 and COMBOX driver). iii From the File menu, choose product: File -> Choose Product -> xx-x* (* = type designator of the phone, scan product). iv From the toolbar, set operating mode to “Local”. 5.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Synthesizer troubleshooting Troubleshooting flow Page 7 –10 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care GSM850 troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide GSM900 troubleshooting Troubleshooting flow Page 7 –12 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care GSM1800 troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide GSM1900 troubleshooting Troubleshooting flow Page 7 –14 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care GSM Rx chain activation for manual measurements / GSM RSSI measurement Context RSSI signal measurement is the main Rx troubleshooting measurement. The test measures the strength of the received signal. I and Q branches can be measured separately. In GSM, the input signal can be either real GSM signal or a CW (Continuous Wave) signal that is 67.771 kHz above the carrier frequency. Steps 1.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care • Tx IQ tuning and Tx power tuning can be also used in some cases. • Remember that retuning is not a fix! Phones are tuned correctly in production. The first set of steps instructs how to assemble the test setup. This setup is general for all Tx troubleshooting tasks. Alternative steps provide specific troubleshooting instructions for Phoenix service software.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care • Set Active unit to “Tx” (Default = “Rx”). • Set Operation mode to “Burst” (Default = “Burst”). • Set Tx data type to “Random” (Default = “All1”). • Set Rx/Tx channel to 190 on GSM850, 37 on GSM900 band or 700 on GSM1800 band or 661 on GSM1900 (Defaults). • Set Edge to “Off” (Default). • Set Tx PA mode to “Free” (Default). • Set power level to 5 (Default = 19) on GSM850/900 or to 0 (Default = 15) on GSM1800 or GSM1900.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care TX 850/900 troubleshooting Troubleshooting flow Page 7 –18 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care TX 1800/1900 troubleshooting Troubleshooting flow Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Checking antenna functionality The main antenna has one antenna: GSM. In the GSM antenna, there is one feed and one GND contact. The antenna is functioning normally when it is visually intact and the antenna pins are intact. Figure 53 Main antenna, feed and GND spots of the main antenna BT antenna BT antenna is a ceramic SMD antenna.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Important: After RF component changes, always use autotuning. Manual tunings are only required in rare cases. Cable and adapter losses RF cables and adapters have some losses. They have to be taken in account when the phone is tuned. As all the RF losses are frequency dependent, the user have to be very careful and understand the measurement setup.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 5. To specify the cable loss from module jig to the communication tester, choose "Set Loss" from the Tuning menu. 6. Click the Cable tab and add the extra cable attenuation. Note: Cable losses have to be determined on the basis of a cable used. Page 7 –22 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. To start autotuning, choose Auto-Tune from the Tuning menu. 8. In the Auto-Tune window, click Options. 9. In the Auto-Tune options window, see that the "Enable showing of messages" check box is checked, then click OK. 10. To complete the RF autotuning, click OK. Results "Autotuning completed successfully" message appears.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care One common calibration is made for GSM. Table 13 Rf channel filter calibration tuning limits Min Typ Max Tx filter 0 10 31 Rx filter 0 16 31 Steps 1. From the Operating mode drop-down menu, set mode to Local. 2. Choose Tuning→Rf Channel Filter Calibration . 3. Click Tune. 4. To save the values to the PMM (Phone Permanent Memory) area, click Write. 5.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care GSM receiver tunings Rx calibration (GSM) Context Rx Calibration is used to find out the real gain values of the GSM Rx AGC system and tuning response of the AFC system (AFC D/A init value and AFC slope) Steps 1. Connect the GSM connector of the module jig to a signal generator. 2. Start Phoenix service software. 3. From the Operating mode drop-down menu, set mode to Local. 4. Choose Tuning→GSM→Rx Calibration .
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide 8. Click Calibrate. 9. Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Rx Calibration with band EGSM900 pop-up window. Important: The calibration uses a non-modulated CW signal. Increase the signal generator level by cable attenuation and module jig probe attenuation. Page 7 –26 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 10. To perform the tuning, click OK. 11. Check that the tuning values are within the limits specified in the following table: Table 14 RF tuning limits in Rx calibration Min Typ Max Unit AFC Value -200 -105...62 200 AFC slope 0 122 200 106 107...110 114 AFC Value -200 -105...62 200 AFC slope 0 122 200 106 107...110 114 dB 104 104...109 114 dB 104 104...
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 12. To save values to the phone, check the Save to Phone check box, and click Stop. Next actions Repeat steps 3 to 8 for GSM850, GSM1800 and GSM1900 Rx band filter response compensation (GSM) Prerequisites Rx calibration must be done before the Rx Band Filter Response Compensation Context In each GSM Rx band, there’s a band rejecting filter in front of RF ASIC front end.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 3. From the Tuning menu, choose GSM -> Rx Band Filter Response Compensation. 4. Check “Manual” and “Load from Phone” check boxes. Clear “Save to Phone” check box 5. Click Start. Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 6. Click Tune. 7. Connect signal generator to the phone and set frequency and amplitude as instructed in the "Rx Band Filter Response Compensation for EGSM900" popup window. 8. To perform tuning, click OK. 9. Go through all 9 frequencies. Page 7 –30 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 10. Check that the tuning values are within the limits specified in this table: Min Typ Max Unit Ch. 118 / 867.26771 MHz -10 -1 5 dB Ch. 128 / 869.26771 MHz -3 0 5 dB Ch. 140 / 871.66771 MHz -3 0 5 dB Ch. 172 / 878.06771 MHz -3 0 5 dB Ch. 190 / 881.66771 MHz -3 0 5 dB Ch. 217 / 887.06771 MHz -3 0 5 dB Ch. 241 / 891.86771 MHz -3 0 5 dB Ch. 251 / 893.86771 MHz -3 0 5 dB Ch.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min Typ Max Unit Ch. 497 / 1802.26771 MHz -10 -1 5 dB Ch. 512 / 1805.26771 MHz -3 0 5 dB Ch. 535 / 1809.86771 MHz -3 0 5 dB Ch. 606 / 1824.06771 MHz -3 0 5 dB Ch. 700 / 1842.86771 MHz -3 0 5 dB Ch. 791 / 1861.06771 MHz -3 0 5 dB Ch. 870 / 1876.86771 MHz -3 0 5 dB Ch. 885 / 1879.86771 MHz -3 0 5 dB Ch. 908 / 1884.46771 MHz -10 -1 5 dB Ch. 496 / 1927.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 11. Check the "Save to Phone" check box and click Stop if the values are within the limits. Next actions Repeat the steps 4 to 10 for GSM850, GSM1800 and GSM1900. GSM transmitter tunings Tx IQ tuning (GSM) Context The Tx path branches to I and Q signals at RF I/Q modulator. Modulator and analog hardware located after it cause unequal amplitude and phase disturbance to I and Q signal paths.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 5. When the values have been written to the phone memory, click the Finish button to end the tuning. 6. Change band to GSM850 and repeat steps 4 to 5. 7. Change band to GSM1800 and repeat steps 4 to 5. 8. Change band to GSM1900 and repeat steps 4 to 5. 9. To close the tuning window, click Close.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min Typ Max Unit I DC offset / Q DC offset -6 -4 6 % Ampl -1 0 1 dB Phase 85 90 95 ○ I/Q DC -6 0.5 6 % Ampl -1 0 1 dB Phase 95 100 110 ○ GSM1800/GSM1900 Tx power level tuning (GSM) Context Because of variations at IC process and discrete component values, actual transmitter RF gain of each phone is different.
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Reference level offset sum cable attenuation with module jig attenuation Reference level 33dBm A power meter with a peak power detector can be also used. Remember to take the attenuations in the account! 6. Click Start. 7. Adjust power levels 5, 15 and 19 to correspond the "Target dBm" column by pressing + or – keys. Page 7 –36 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 8. Click Calculate Coefficients. 9. Check that the coeffiecient values are within the limits specified in the following table. Min Typ Max 0.45 0.626 0.73 GSM850 EDGE off PL5 coefficient PL15 coefficient PL19 coefficient 0.234 0.12 0.195 0.3 0.35 0.419 0.6 GSM850 EDGE on PL8 coefficient PL15 coefficient PL19 coefficient 0.247 0.12 0.204 0.3 0.45 0.626 0.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min PL11 coefficient PL15 coefficient Typ Max 0.219 0.12 0.185 0.3 0.35 0.394 0.6 GSM1800 EDGE on PL2 coefficient PL11 coefficient PL15 coefficient 0.23 0.12 0.194 0.3 0.45 0.482 0.7 GSM1900 EDGE off PL0 coefficient PL11 coefficient PL15 coefficient 0.218 0.12 0.184 0.3 0.35 0.377 0.6 GSM1900 EDGE on PL2 coefficient PL11 coefficient PL15 coefficient 0.23 0.12 0.193 0.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 10. Set Edge mode on and start tuning again. Change video averaging to 50. 11. Tune EDGE power levels to the corresponding target power levels. Only power levels 8, 15 and 19 are tuned in GSM900 and 2, 10 and 15 in GSM1800/1900. The rest are calculated by clicking the Calculate Coefficients button. Check the coefficients against the RF tuning limits table presented in Step 9. 12.
Nokia Customer Care RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Figure 56 WLAN layout Page 7 –40 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care WLAN functionality test using SB-7 and Phoenix Steps 1. Place the phone on the SB-7 WLAN test box, see figure below. 2. Start Phoenix service software and turn the phone to the local mode. 3. From the Testing menu, choose WLAN Configuration. The following window should come up: Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. Turn the Power state: On and press Scan. 5. After few seconds, a list of found WLAN networks should be updated. If WLAN is working, at least a station with an SSID name defaultshould be found. WLAN failure troubleshooting Troubleshooting flow Page 7 –42 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 8 — System Module Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 System Module Nokia Customer Care (This page left intentionally blank.) Page 8 –2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Table of Contents Baseband description............................................................................................................................................8–5 System module block diagram........................................................................................................................8–5 Baseband functional description.........................................................................................
RM-178; RM-106; RM-199 System Module Nokia Customer Care Charger connector and charging interface connections & electrical characteristics...............................8–25 Battery connector and interface connections & electrical characteristics................................................8–26 Internal interfaces...........................................................................................................................................8–26 Upper block connectors..........................
RM-178; RM-106; RM-199 System Module Nokia Customer Care Baseband description System module block diagram RM-178/RM-106 Transceivers of two Blocks, Upper Block and Lower Block. Upper Block consists of Upper PWB Module. Lower block consists of Engine (BB/RF) PWB Module. The Upper block is connected to the Lower Block (BB/RF module) via a 50-pin connector and coaxial cables (43- cables). Most of the BB parts (also RF and BT) are on the topside of the Engine Module.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 57 System level block diagram Baseband functional description Digital baseband consists of ISA based modem and application sections. Modem functionality is in RAPGSM ASIC. The modem section consists of RAPGSM ASIC and NOR Flash and DRAM memory as the core. NOR Flash and DRAM memories are in one package (Combo) RAPGSM supports cellular protocols of GSM (minimum EDGE glass 10, GPRS phase2).
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 58 RM-178 Functional block diagram Absolute maximum ratings Signal Battery voltage (idle) Min Nom -0.3 Battery voltage (Call) Charger input voltage -0.3 Back-Up supply voltage 0 2.5 Max Uni t +4.5 V Battery voltage maximum value is specified during charging is active +4.3 V Battery voltage maximum value is specified during charging is active +16V V 2.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Mode Description PWR_OFF In this mode (warm), the main battery is present and its voltage is over EM ASIC (N2200) master reset threshold. All regulators are disabled, PurX is on low state, the RTC is on and the oscillator is on. PWR_OFF (cold) mode is almost the same as PWR_OFF (warm), but the RTC and the oscillator are off. RESET RESET mode is a synonym for start-up sequence.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Power distribution Figure 59 Power distribution diagram Power supply components: • • • • • • • RETU TAHVO BT LDO camera LDO and DC/DC converter MicroSD LDO camera flash backlight SMPSs All the above are powered by the main battery voltage. Battery voltage is also used on the RF side for power amplifiers (GSM PA) and for RF ASIC Ahne. Discrete power supplies are used to generate 1.8V for the camera module, 2.85V for MicroSD card and max.
RM-178; RM-106; RM-199 System Module Nokia Customer Care System power-up After inserting the main battery, regulators started by HW are enabled. SW checks, if there is some reason to keep the power on. If not, the system is set to power off state by watchdog. Power up can be caused by the following reasons: • Power key is pressed • Charger is connected • RTC alarm occurs • MBUS wake-up Clocking scheme In BB5.0, two main clocks are provided to the system: 38.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 60 RM-106/199 WLAN block description Hall sensor HALL sensor is used to monitor the position of the upper block in slide construction. The function of a Hall sensor is based on the physical principle of the Hall effect. Hall voltage is generated over sensor when magnetic field traverses the sensor. There is an integrated comparator and switches in Hall switches.
RM-178; RM-106; RM-199 System Module Nokia Customer Care FM radio The FM radio circuitry is implemented using a highly integrated radio TEA5761UK. The MCU SW controls the FM radio circuitry through I2C interface. The analogue single ended stereo output, VAFL and VAFL, are fed to the Retu’s MIC3 microphone input through 100nF capacitors. The antenna of the FM Radio is created with the headset. The wires of the headset are used as poles of the antenna. Camera The device uses SMIA85 camera module.
RM-178; RM-106; RM-199 System Module Nokia Customer Care CBUS interface CBUS is a "main" system control bus in BB5.0. RAP controls the functionality of EM ASIC (N2200) and EM ASIC (N2300) ASICs with CBUS. CBUS is a four-wire half-duplex master-slave interface. In BB5.0 CBUS clock frequency is 2.4 MHz. FBUS USB and FBUS have multiplexed interface between EM ASIC (2300) and RAP. ACI interface The ACI (Accessory Control Interface) is a point-to-point, bi-directional, single line serial bus.
RM-178; RM-106; RM-199 System Module Nokia Customer Care EM ASIC (N2200) handles SIM card detection and the detection method is based on battery removal trough the BSI line. Due to location of the SIM card, removal of the battery causes quick power down of the SIM IF. The EM ASIC (N2200) SIM1 interface supports both the 1.8V and 3.0V SIM cards. SIM interface voltage is first 1.8V when the SIM card is inserted and if the card does not response to the ATR (answer to reset) 3V interface voltage is used.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Battery temperature is estimated by measuring separate battery temperature NTC via the BTEMP line, which is located on the transceiver PWB, at a place where the phone temperature is most stable. For service purposes, the device SW can be forced into local mode by using pull down resistors connected to the BSI line.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Cover UI display Display module mechanical concept Figure 65 General diagram of the LCD module Display features: • Module size (width x height x thickness): 37.00 mm • 36.90 mm • 3.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Backlights Backlights The main display has three white LEDs and the secondary display has two white LEDs for display backlight inside of the display module. Voltage source for backlights is implemented using an external white LED driver on upper block. There is NPN digital transistor which controls which display is lighted at the time. The transistor is controlled by GENIO03.
RM-178; RM-106; RM-199 System Module Nokia Customer Care EM ASIC (N2300) EM ASIC (N2300) is intended for energy management control, supply voltage generation and charge control of mobile phone. Device memories RAPGSM memories NOR flash and SDRAM Modem memory consists of 128Mbit SDRAM and 256 Mbit NOR flash memory. SDRAM is dynamic memory for ISA SW. NOR is used for ISA SW code and PMM data and CDSP SW code.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 66 Audio block diagram Internal microphone Internal microphone is used for HandPortable (HP) and Internal HandsFree (IHF) call modes. An analogue electret microphone is connected to N2200 Mic1P and Mic1N inputs via asymmetric electrical connection. The microphone is biased by N2200 MicB1 bias voltage output. Figure 67 Internal microphone circuitry Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 System Module Nokia Customer Care External microphone Galvanic accessories are connected to the system connector. The accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. External microphone circuitry is biased by N2200 MicB2 bias voltage output. The circuitry provides a symmetrical connection for the microphone from the system connector connections, XMICN and XMICP, to N2200 inputs, Mic2P and Mic2N.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 70 Internal speaker circuitry External earpiece All galvanic accessories are connected to the system connector (Pop-Port™). The accessory audio mode is automatically enabled/disabled during connection/disconnection of dedicated phone accessories. Retu ASIC provides two output channels in either single-ended or differential format.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 72 Vibra circuitry Baseband technical specifications External interfaces Name of Connection Connector reference USB X2000 Charger X2002 and X2000 SIM X2701 MicroSD X3200 Battery connector X2070 SIM X2701 Pop-portTM connector Pop-PortTM connector provides a fully differential 4–wire stereo line-level output connection and fully differential 2-wire mono line-level or microphone level input connection.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 73 External audio connector Table 16 Audio connector pin assignments Pin #/ Signal name Signal description Spectral range Voltage/ Current levels Max or nominal serial impedance Notes 1/ Charge V Charge DC 0-9V/ 0.85A 2/ GND Charge GND - 0.85A 100mΩ (PWB+ conn.) 3/ ACI ACI 1kbits/s Digital 0 / 47Ω Insertion & removal detection 100mΩ (PWB+ conn.) 200mW 2.5-2.78V 4/ Vout DC out DC 2.78V 70 mA 2.
RM-178; RM-106; RM-199 System Module Nokia Customer Care VOUT electrical characteristics Description Parameter Vout regulator for external accessories VOUT Min Max 2.43 Typical 2.57 Unit 2.5 V Notes Max load 90mA CBUS connections and electrical characteristics CBUS connections Pin name RAPGSM I/O CbusDa RAPGSM <-> CbusClk RAPGSM -> CbusEn1X -> Connection Notes Retu Serdata Tahvo/FMradio CbusData Retu SerClk Tahvo/FMradio CbusClk Retu Sersel Cbus data Cbus clock, 2.
RM-178; RM-106; RM-199 System Module Nokia Customer Care USB/FBUS connections and electrical characteristics The USB operates in the low-power bus-mode only. The USB host provides VBUS voltage (5V, 100mA at maximum) to USB device. The USB VBUS is connected to the input of the EM ASIC (N2300) USB/FBUS regulator, which output is 3.3V in USB mode. Audio signal electrical characteristics Description Parameter Typ Unit Notes XMIC N Audio in 1 Vpp DC Offset 2.5-2.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Description Parameter Min Max Unit Notes Threshold for charging, rising (EM ASIC (N2300)) VMSTR+ 2.1 V Typical value Threshold for charging, falling (EM ASIC (N2300)) VMSTR- 1.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Name of Connection Connector reference Notes Camera X1470 Upper block (through hole socket) Vibra A2102 Lower block Microphone B2100 Lower block Earpiece B1200 Upper block IHF speaker X7506 Upper block Upper block connectors Pin number, connector X1000 Destination Test point Name of the line/signal NOTES 2 Earpiece, B1200 J1002 EARN 3 Earpiece, B1200 J1003 EARP 4 IHF J1012 HFSPP 5 IHF J1013 HFSPN 26 Camera, X1
RM-178; RM-106; RM-199 System Module Nokia Customer Care Table 22 Back-up battery electrical characteristics Description Parameter Back-Up Battery Voltage Vback Min 0 Typ 2.5 Max 2.7 Unit V RF description Introduction to receiver functionality Receiver functions are implemented in RF ASIC N7505. The receiver is a linear direct conversion receiver consisting of separate front ends (LNA (Low Noise Amplifier) and demodulator) for each supported system.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Figure 75 GSM transmitter GSM power control A closed control loop comprise an integrated power detector (in FEM) and an error amplifier. The error amplifier resides in N7505 and it controls the transmitter power of GSM. Detector output from the FEM gives a DC level proportional to the output power. The DC voltage is fed to the negative input of the error amplifier where it is compared to the level of the reference signal, TXC.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Frequency synthesizers RF ASIC N7505 has a single synthesizer that is used to generate right frequencies for both TX and RX. The synthesizer consists of: • PLL (Phase-Locked Loop) • loop filter • VCO (Voltage Controlled Oscillator) • balun The VCO frequencies are locked by PLLs into a reference oscillator, VCTCXO (Voltage Controlled Temperature Compensated Crystal Oscillator). The PLLs is controlled via RFBus.
RM-178; RM-106; RM-199 System Module Nokia Customer Care Frequency mappings GSM850 frequencies Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 System Module Nokia Customer Care EGSM900 frequencies Page 8 –32 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 System Module Nokia Customer Care GSM1800 frequencies Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 System Module Nokia Customer Care GSM1900 frequencies Page 8 –34 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 9 — RM-178 schematics Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care Table of Contents RM-178 system connector.....................................................................................................................................9–4 RM-178 RETU...........................................................................................................................................................9–5 RM-178 TAHVO.........................................................................................
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 system connector Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 RETU Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 TAHVO Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 RAPGSM, Combo memory, MiniSD Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 user interface Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 camera, earpiece, IHF speaker Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 Bluetooth, FM radio Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 RF part Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 signal overview Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 component finder Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-178 schematics Nokia Customer Care RM-178 component finder user interface Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care 10 — RM-106/199 schematics Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
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RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care Table of Contents RM-106/199 system connector...........................................................................................................................10–4 RM-106/199 RETU.................................................................................................................................................10–5 RM-106/199 TAHVO...........................................................................................
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 system connector Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 RETU Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 TAHVO Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 RAPGSM, Combo memory, IrDA, Micro SD Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 FM radio, WLAN Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 user interface Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 camera, earpiece, IHF speaker Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 RF part Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 signal overview Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 component finder Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 RM-106/199 schematics Nokia Customer Care RM-106/199 component finder user interface Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
Nokia Customer Care Glossary Issue 2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Glossary Nokia Customer Care (This page left intentionally blank.) Page Glossary–2 COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
RM-178; RM-106; RM-199 Glossary Nokia Customer Care A/D-converter Analog-to-digital converter ACI Accessory Control Interface ADC Analog-to-digital converter ADSP Application DPS (expected to run high level tasks) AGC Automatic gain control (maintains volume) ALS Ambient light sensor AMSL After Market Service Leader ARM Advanced RISC Machines ARPU Average revenue per user (per month or per year) ASIC Application Specific Integrated Circuit ASIP Application Specific Interface Protector
RM-178; RM-106; RM-199 Glossary Nokia Customer Care DPLL Digital Phase Locked Loop DSP Digital Signal Processor DtoS Differential to Single ended EDGE Enhanced data rates for global/GSM evaluation EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FCI Functional cover interface FPS Flash Programming Tool FR Full rate FSTN Film compensated super twisted nematic GND Ground, conductive mass GPIB Gener
RM-178; RM-106; RM-199 Glossary Nokia Customer Care LPRF Low Power Radio Frequency MCU Micro Controller Unit (microprocessor) MCU Multiport control unit MIC, mic Microphone MIDP Mobile Information Device Profile MIN Mobile identification number MIPS Million instructions per second MMC Multimedia card MMS Multimedia messaging service NTC Negative temperature coefficient, temperature sensitive resistor used as a temperature sensor OMA Object management architechture OMAP Operations, m
RM-178; RM-106; RM-199 Glossary Nokia Customer Care SARAM Single Access RAM SAW filter Surface Acoustic Wave filter SDRAM Synchronous Dynamic Random Access Memory SID Security ID SIM Subscriber Identity Module SMPS Switched Mode Power Supply SNR Signal-to-noice ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber/Wallet Identification Module TCXO Temperature controlled Oscillator Tiku Finnish for Chip, Suc