Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK 09.Aug.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-178 RM-106 / RM-199 Transceiver characteristics: Band: Quad-band phone for GSM/EDGE 850/900/1800/1900MHz Camera: Integrated 1.3-megapixel camera (resolution 1280 x 1024 pixels) with dedicated camera button, and 8x smooth zoom Display: -Main: active TFT 1.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK 09.Aug.2006 CONFIDENTIAL TABLE OF CONTENTS Page . INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. SPARE PARTS OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. UPPER BLOCK DISASSEMBLY 12 0. UPPER BLOCK ASSEMBLY 18 . LOWER BLOCK DISASSEMBLY 24 2.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 . INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK 09.Aug.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 5. SPARE PARTS OVERVIEW Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation.
Page CMO Service Operations Training and Vendor Development Multimedia Creation & Support (42) Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK 09.Aug.2006 CONFIDENTIAL SS-84 Display and Domesheet assembly jig. RJ-84 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 • • • • • • • • • • • • • • • • • • • • • • Service Manual Nokia 6125/6136 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
Page 11 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 9. UPPER BLOCK DISASSEMBLY 1. Needed tools 2. Cover the B-Upper Assembly window with protective film. 3. Unlock the Battery Cover and remove it. 4. The A-Cover Upper Bezel is glued down. Begin to release the adhesion with the SRT-6 as shown. 5. Open the unit. 6. Cover the LCD Window with protective film.
Page 13 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 7. Complete the removal of the glued A-Cover Upper Bezel with the SS-93. 8. Ensure that no adhesive residue remains. 9. Unscrew the two screws in the order shown... 10. ... and remove them with tweezers. 09.Aug.2006 11. Release the snaps of the B-Upper Assembly with the SRT-6. 12. Note the positions of the snaps.
Page 14 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 13. Note the positions of the snaps. 14. You can now remove the B-Upper Assembly. 15. Cover the LCD PM with protective film. 16. Remove the IHF Speaker with the dental pick. 17. Remove the Donau Gasket with the dental pick. Do not reuse this gasket when re-assembling. 18. Remove all residual gasket adhesive.
Page 15 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 19. Open the Micro Coax Cable Assembly connector with the SS-93. 20. Lift up the UI-Module with the SS-93. Note the guide pin. 21. Remove the UI-Module and turn it over. 22. Cover the LCD AM with protective film. 23. Open the LCD AM connector with the SS-93. 24. The LCD AM is glued to the UI-Module.
Page 16 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 25. The SUEZ LCD Black Adhesive is reusable if it has not been damaged during the disassembly. 26. Open the LCD PM connector with the SS-93. 27. The LCD PM is glued to the UI-Module. Use the SS-93 and start releasing the adhesive bond from the connector side. 28. The NAXOS LCD Black Adhesive is also reusable if it has not been damaged during the disassembly. 29.
Page 17 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support 31. The Kirk Speaker Gasket is not reusable. Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 32. Ensure that the surface is clean of any adhesive residue. 33. The disassembly procedure is now complete. Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 18 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 0. UPPER BLOCK ASSEMBLY 1. Needed tools. 2. Place the LCDs AM and PM on the SS-84. 3. Then, starting with the LCD AM, ... 4. ... locate the PWB Rigid over the small guide pin on the SS-84. 5. Do not drop the PWB Rigid on to the LCD AM before the long 6. When the PWB Rigid is in the correct positon, press it down on to the LCD AM.
Page 19 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 7. Remove the PWB Rigid include the LCD AM. 8. Repeat the same procedure with the LCD PM. 9. Check the correct position of the Camera Module... 10. ... place it into its connector. 09.Aug.2006 11. ... and press it smoothly into place with the back of the SS- 12. Remove the protective film from the LCD AM. 45 camera removal tool.
Page 20 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 13. Remove the protective coating from a new Kirk Speaker Gasket. 09.Aug.2006 14. Align the Earpiece exactly over the Kirk Speaker Gasket and apply light pressure. 15. Place the Earpiece and gasket assembly into its housing in 16. Place the UI-Module in the A-Cover Assembly. the A-Cover. 17. Start the assembly procedure at the guide pin located by the Hinge Module. 18.
Page 21 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 19. Remove the protective film from the LCD PM. 20. Take a new Donau Gasket and remove the protective coating. 21. Carefully position the Donau Gasket on the IHF Speaker. 22. Place the assembly in its housing in the B-Upper Assembly. 23. Note the direction of the IHF Speaker contact pins. 24. Place the B-Upper Assembly on the A-Cover Upper Assembly.
Page 22 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 25. Start the assembly procedure at the pop port connector end. 26. Close all the snaps and check that there are no gaps remaining. 27. First insert the two screws with tweezers. 28. Set the correct torque. 29. To avoid damaging the plastic threads, first turn the screws left to engage the thread and then tighten them lightly.
Page 23 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 31. Use tweezers to work the A-Cover Upper Bezel into its correct position on the B-Upper Assembly... 32. ... and smooth it down with your fingers. 33. Remove the protective film from the LCD Window. 34. Check the window for cleanliness. 09.Aug.2006 35. Complete the assembly by fitting the Battery Cover Assembly.
Page 24 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 . LOWER BLOCK DISASSEMBLY 1. Needed tools. 2. Cover the B-Upper Assembly window with protective film. 3. Unlock the Battery Cover and remove it. 4. Cover the LCD Window with protective film. 5. Release the snaps on the left side of the Antenna Cap with the SRT-6. 6. Turn the phone over and release the snap in the middle.
Page 25 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 7. Remove the Antenna Cap... 8. ... and check the condition of the snaps. 9. Unscrew the four screws in the order shown. 10. Remove the screws and discard them. These screws cannot be reused after disassembly. 11. First, use the SS-93 to release the snap of the C-Cover Assembly on the Memory Card Door side. 12.
Page 26 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 13. Now open the snap on the opposite side of the C-Cover Assembly. 14. Remove the C-Cover Assembly starting from the Pop-Port Connector end. 15. Lift out the Vibra Motor with tweezers. 16. Remove the Microphone with the dental pick. 17. Use the DC plug to remove the DC Jack. 18. First open the SIM Lid with the SS-93 ...
Page 27 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 19. ... and then flex it slightly to release one end. It can now be removed. 20. Raise the Engine Module slightly at the Pop-Port Connector end and then open it bookwise to a perpendicular position. 21. Hold the Engine Module in position and open the Micro Coax Cable Assembly connector with the SS-93. 22.
Page 28 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 25. Turn the phone over and the Keymat drops out easily. 26. Remove the A-Lower Net with tweezers and discard it. 27. Locate the small hole over the hinge in the A-Cover Assembly and insert the SS-6 as shown 28. Pushing down on the tool will release the hinge. 29.
Page 29 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 31. The disassembly procedure is now complete. Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 30 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 2. LOWER BLOCK ASSEMBLY 1. Needed tools. 2. Feed the Micro Coax Cable Assembly connector through the slot in the A-Cover Assembly. 3. Be sure that the cable is correctly routed. 4. Depress the end of the Hinge Module and connect the parts. Ensure that the Hinge Module expands completely. 5. Place the Keymat in the A-Cover Assembly. 6.
Page 31 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 7. Remove the protective coating from a new A-Lower Net and 8. Take a new Domesheet and position it on the SS-84 Domesheet and Display Assembly Jig. smooth it into its position in the A-Cover Assembly. 9. There are guide pins in the lower right ... 10. ... and upper left corners of the domesheet sectio 11.
Page 32 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 13.First, locate the Engine Module over the guide pin in the lower right ... 14. ... and then in the upper left corner. 15. You can now press the Engine Module on to the Domesheet and remove the assembly. 16. Finally check the correct positioning of the Domesheet on the Engine Module 17. Take the Engine Module and connect the Micro Coax Cable 18.
Page 33 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 19. Place one end of the SIM Lid into position on its guide pin 20. Flex the the SIM lid a little, slide it over the other pin and close it. in the C-Cover Assembly. 21. Use the DC plug to place the DC Jack into position. 22. Use tweezers to place the Microphone into its housing and press it into position. 23.
Page 34 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 25. Take the unit and place it on to the C-Cover Assembly. 26. Turn the phone over and close the Memory Card Door. 27. First insert four new screws with tweezers. 28. Set the correct torque. 29. Tighten the four screws in the order shown. 30. Put the Antenna Cap into position and close the snaps on both sides.
Page 35 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 31. Turn the phone over and close the snap on the back. 32. Remove the protective film from the LCD Window. 33. Check the window for cleanliness. 34. Complete the assembly by fitting the Battery Cover Assembly. 35. The assembly procedure is now complete. Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 36 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 3. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 37 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 4. QUICK TROUBLE SHOOTER PART 1 Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 38 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 5. QUICK TROUBLE SHOOTER PART 2 Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 39 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 6. QUICK TROUBLE SHOOTER PART 3 Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 40 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK CONFIDENTIAL 09.Aug.2006 7. QUICK TROUBLE SHOOTER PART 4 Service Manual Nokia 6125/6136 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 41 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK 09.Aug.2006 CONFIDENTIAL 8. GONOGO TEST To test the Camera, Bluetooth and IRDA functionality refer to the 6125 User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 42 (42) CMO Service Operations Training and Vendor Development Multimedia Creation & Support Approved 3.0 DJK 09.Aug.2006 CONFIDENTIAL 9. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual Nokia 6125/6136 http://www.cadex.com/ Copyright © 2006 NOKIA Corporation. All rights reserved.
