Programme’s After Market Services NME–3 Series Transceivers Mechanical Parts Assembly Instructions Issue 1 10/99
NME–3 Mechanical Parts Assembly Instructions PAMS Technical Documentation CONTENTS Page No Handset – Mechanical Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handset – Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio Unit – Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio Unit – Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions Handset – Mechanical Parts list 1 2 7 6 13 8 5 11 10 3 9 4 12 Item Part Description NMP – code 1 2 3 4 5 6 7 8 9 10 11 12 13 WINDOW A – COVER ASSY B – COVER ASSY SIM – DOOR ASSY KEYMAT MODULE POWER KEY OEM LOGO (blank) LCD MODULE MIC BOOT ASSY CURLY CORD PCB ASSY SCREW TYPE LABEL ROLL 945 6568 9456610 9490099 9490101 979 4021 979 0309 9430167 4850109 514 0115 978 0223 9854369 629 0011 937 0403 Issue 1 10/99 Page 3
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions Handset – Assembly Instructions NOTE: WEAR GLOVES DURING THE ENTIRE ASSEMBLY PROCESS 3 B – COVER SUB ASSEMBLY • B – cover (3) and A – cover to assembly jig • Press mic.
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions 6 A – COVER PRE ASSEMBLY CODING PINS • Power key (6) to A – cover (ensure, that both coding pins fit into the power key) • Keymat (5) to A – cover (do not touch contact area) • 5 Clean contact pads of keymat module with compressed air in the direction of the arrow PCB SUB ASSEMBLY • Check the LCD module version (Minna or Dude) • Check that there is no rest at the PCB larger ca.0.
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions FINAL ASSEMBLY • Fit the bottom side of the B – cover (3) to the A – cover (2) • Press B – cover to A – cover until it snaps home firmly.
NME–3 PAMS Technical Documentation • Turn unit over to the keymat side • 2 screws (13) trough A – cover into B – cover domes (400 rpm, 30Ncm) • Verify that A – and B – cover are properly closed by checking that the gap between them is constant all arround the Handset Mechanical Parts Assembly Instructions 13 GAP • Clean window with compressed air • Pull window adhesive protection foil off the A – cover and ensure, that the adhesive foil does not lift at the finger lift side.
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions • Fit SIM – door (4) to the B – cover (till it firmly snap) • Place type label to B – cover 4 • Pull OEM – logo (7) from the roll and stick it to the A – cover • Ensure that the logo fits completely in the recess area • Pack Handset into a plastic bag and bulk package Page 8 7 Issue 1 10/99
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions Radio Unit – Mechanical Parts List 1 9 4 5 8 2 7 6 3 Item Part Description NMP Code 1 2 3 4 5 6 7 8 9 BOTTOM ENCLOSURE TOP SHIELD ASSY TOP ENCLOSURE ASSY SIM GUIDANCE SCREWS M3x8 (5 off) SCREWS M3x8 (7 off) SEALING LABEL NME–3 TYPE LABEL GM8B RF/BASEBAND MODULE 9537041 9490057 9490056 9450588 6290091 6290091 9380933 9370402 0201346 Issue 1 10/99 Page 9
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions Radio Unit – Assembly Instructions PCB Complete Guiding Pin Guiding Pin Bottom Enclosure Level 0 Operation: Mount PCB in Bottom Enclosure To check: 1. check that cutting rest is not bigger than 0.2mm 2. PCB positioned by guiding pins (press down until peak of guiding pin aligns upper surface of PCB 3.
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions 4 5 Screw M3x8 Bottom Enclosure Level 2 Operation: Fasten PCB and PA with 2 screws in the numbered order : 4+5 (torque : 63 Ncm; speed 400–1200 rpm) 9 6 12 10 8 Top Shield Assy 7 11 Bottom Enclosure Level 3 Operation: 1. Mount Top Shield assembly 2. Fasten 7 screws in the numbered order: 6–12 3. (torque: 63 Ncm; speed 400–1200 rpm) 4. Clean inside with compression air 5. Check guiding pins 6.
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions Top Enclosure Assy rotate into snaps Sealing Label assemble ribs 3 recesses SIM Guidance Type Label Level 4 Operation: (in Order) 1. Assemble SIM Guidance to Bottom Enclosure by jig. 2. Add the sealing label 3. Assembling Top Enclosure ( assemble ribs on inside of Top Enclosure to the 3 recesses marked above. Rotate Top Enclosure until it snaps on the other side).
NME–3 PAMS Technical Documentation Mechanical Parts Assembly Instructions Cradle –Mechanical Parts List Item Part Description NMP Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A COVER B COVER PUSH – RIGHT PUSH – LEFT SPRING PUSH SLIDER SPRING SLIDER HOOK – RIGHT HOOK – LEFT SPRING HOOK – RIGHT SPRING HOOK – LEFT MAGNET SCREW COVER SCREW T6x8 (2 off) LABEL MOUNTING PLATE 9451519 9451520 9451504 9451522 6400063 9460309 6400109 9451501 9451521 6400105 6400107 6490017 9451505 6293005 9380535 9460310 Iss
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