Nokia Customer Care Service Manual RM-74 (NOKIA 6030) Mobile Terminal Part No: (9242678 (Issue 1)) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Issue 1 Page ii Date 06/2005 Inserted By Comments Gillis Rudh Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Copyright Nokia Customer Care Copyright Copyright © 2005 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
RM-74 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
RM-74 For your safety Nokia Customer Care For your safety QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
RM-74 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD.
RM-74 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
RM-74 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail.
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RM-74 NOKIA 6030 Service Manual Structure Nokia Customer Care NOKIA 6030 Service Manual Structure 1 2 3 4 5 6 7 8 9 General information Parts and layouts Phoenix service SW Service Tools Disassembly and reassembly instructions Baseband troubleshooting RF troubleshooting System module Schematics 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 NOKIA 6030 Service Manual Structure Nokia Customer Care (This page left intentionally blank.) Page xii Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
Nokia Customer Care 1 — General information 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 General information Nokia Customer Care (This page left intentionally blank.) Page 1–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 General information Nokia Customer Care Table of Contents Product selection.............................................................................................................................................................................1–5 Display and keypad features.......................................................................................................................................................1–5 Features..............................................................
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RM-74 General information Nokia Customer Care Product selection The RM-74 is the EU version of the telephone with a dual band transceiver unit designed for the GSM900 and GSM1800 networks.
RM-74 General information Nokia Customer Care • 16 polyphonic ringing tones • OTA downloading - ringing tones, wallpapers, operator logos, business cards, settings UI features Messaging • Multimedia messaging: send and receive messages containing text, an audio clip, and an image to other compatible devices (maximum message size: up to 100kB) • SMS messaging • Predictive text input • Asia-Pacific: English, Chinese Simplified, Chinese Traditional, Thai, Philipino, Vietnamese, Bahasa Indonesia, Bahasa Mala
RM-74 General information Nokia Customer Care Mobile enhancements Table 1 Power Type Name BL-5C Battery 900 mAh Li-Ion AC-1 Retractable charger ACP-12 Travel charger LCH-12 Mobile charger Table 2 Car Type Name BHF-2 Headrest hands free CK-10 Nokia car kit HF-8 Nokia plug-in car handsfreet MP-2 Microphone CR-39 Nokia universal holder Table 3 Audio Type Name HDB-5 Boom Headset HDC-5 Headset HDE-2 Headset HS-7 Dual Headset HDA-9 TTY Adapter Table 4 Xpress-on™ covers Type Na
RM-74 General information Nokia Customer Care Battery endurance Nokia measurements of operation times in GSM900/1800 Talk time Battery: BL-5C 900mAh Up to 180 min Standby time Battery: BL-5C 900mAh Up to 300 min Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.
RM-74 General information Nokia Customer Care Voltage Voltage (V) Higher extreme voltage Condition 4.30V c HW shutdown voltages Vmstr+ 2.1V ± 0,1V Off to on Vmstr- 1.9V ± 0,1V On to off SW shutdown voltages SW shutdown 3. 1V In call SW shutdown 3. 2V In idle Min operating voltage Vcoff+ 3. 1V ± 0,1V Off to on Vcoff- 2. 8V ± 0,1V On to off HW reset demands Min 1. 0V Max -- d a. The nominal voltage is defined as being 15% higher than the lower extreme voltage.
RM-74 General information Nokia Customer Care (This page left intentionally blank.) Page 1–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
Nokia Customer Care 2 — Parts and layouts 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Parts and layouts Nokia Customer Care (This page left intentionally blank.) Page 2–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Parts and layouts Nokia Customer Care Table of Contents Exploded view..................................................................................................................................................................................2–5 Mechanical parts list.......................................................................................................................................................................2–6 Spare parts overview.........................................
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RM-74 Parts and layouts Nokia Customer Care Exploded view Figure 2 Exploded view 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Parts and layouts Nokia Customer Care Mechanical parts list Table 7 Mechanical parts list ITEM/ CIRCUIT REF.
RM-74 Parts and layouts Nokia Customer Care Spare parts overview Figure 3 Spare parts overview 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Parts and layouts Nokia Customer Care SWAP phones Table 8 SWAP phones for RM-74 SWAP phones for RM-74 RM-74 SWAP ENGINE EURO-C RM-74 SWAP ENGINE EURO-C FRANCE RM-74 EURO-C TURKEY RM-74 SWAP ENGINE EURO-K RM-74 SWAP ENGINE UKR RM-74 SWAP ENGINE EURO-L SOUTH AFRICA RM-74 SWAP ENGING APAC-S, Singapore RM-74 SWAP ENGINE APAC-T, Philippines Component parts list Table 9 Component parts Item ref Name Side X/Y Value A7001 BB SHIELDING ASSY Top O 5 ~ A7002 RF ASIC SHIELDING ASSY Top J 6 ~ A
RM-74 Parts and layouts Item ref Nokia Customer Care Name Side X/Y Value C2151 CHIP ARRAY X5R 2X33N K 10V 0405 Top N 7 2x33n C2152 CHIPCAP NP0 10P J 50V 0402 Top S 3 10p C2153 CHIPCAP NP0 47P J 50V 0402 Bottom B 6 47p C2154 CHIPCAP NP0 47P J 50V 0402 Bottom B 7 47p C2155 CHIP ARRAY X5R 2X33N K 10V 0405 Top N 7 2x33n C2157 CHIPCAP NP0 100P J 50V 0402 Top O 8 100p C2159 CHIPCAP X7R 15N K 16V 0402 Top N 7 8n2 C2161 CHIPCAP X5R 100N M 16V 0402 Top N 8 100n C
RM-74 Parts and layouts Nokia Customer Care Item ref Name Side X/Y Value C2261 CHIPCAP X5R 4U7 K 10V 0805 Top P 6 4u7 C2262 CHIPCAP X5R 100N K 10V 0402 Top Q 8 100n C2263 CHIPCAP X5R 100N K 10V 0402 Top R 8 100n C2287 CHIPCAP X5R 100N K 10V 0402 Top M 5 100n C2330 CHIPCAP NP0 33P J 50V 0402 Top G 2 33p C2331 CHIPCAP X5R 1U K 6V3 0603 Top P 5 1u0 C2332 CHIPCAP X5R 4U7 K 10V 0805 Top P 5 4u7 C2400 CHIPCAP X5R 1U K 16V 0603 Bottom U 4 1u0 C2401 CHIPCAP X5R
RM-74 Parts and layouts Item ref Nokia Customer Care Name Side X/Y Value C6179 CHIPCAP NP0 47P J 50V 0402 Top R 7 47p C7604 CHIPCAP NP0 1P0 C 50V 0402 Top I 6 1p0 C7607 CHIPCAP NP0 1P2 C 50V 0402 Top I 7 1p2 C7610 CHIPCAP NP0 10P J 50V 0402 Top I 8 10p C7611 CHIPCAP NP0 10P J 50V 0402 Top I 7 10p C7612 CHIPCAP NP0 10P J 50V 0402 Top I 7 10p C7613 CHIPCAP X5R 1U K 6V3 0402 Top I 8 1u0 C7614 CHIPCAP NP0 4P7 C 50V 0402 Top J 7 4p7 C7620 CHIPCAP X5R 2U2 K 6
RM-74 Parts and layouts Nokia Customer Care Item ref Name Side X/Y Value C7702 CHIPCAP NP0 33P J 50V 0402 Top K 4 33p C7711 CHIPCAP X5R 2U2 K 10V 0805 Top I 2 2u2 C7712 CHIPCAP NP0 15P J 50V 0402 Top I 4 15p C7713 CHIPCAP NP0 27P J 50V 0402 Top I 2 27p C7714 CHIPCAP NP0 27P J 50V 0402 Top K 3 27p C7720 CHIPCAP NP0 33P J 50V 0402 Top K 4 33p C7725 CHIPCAP NP0 120P J 50V 0402 Top K 3 120p C7726 CHIPCAP NP0 22P J 50V 0402 Top J 2 22p C7727 CHIPCAP NP0 10P
RM-74 Parts and layouts Item ref Nokia Customer Care Name Side X/Y Value N2400 DC/DC CONV TK65600 USMD8 Bottom T 6 ~ N6156 FM RECEIVER TEA5761UK N3D (Ti) CS Top Q 7 ~ N7600 HUGIN+ PMB3258V1.1 B9C PGVQFN48-4 Top J 7 ~ N7700 FEM RF3282E5.1 2B TX/RX (900/1800 Top J 3 ~ R2000 CHIP VARISTOR VWM5.6V VC15.
RM-74 Parts and layouts Nokia Customer Care Item ref Name Side X/Y Value R2203 CHIPRES 0W06 100K J 0402 Top M 7 100k R2204 CHIPRES 0W06 100K J 0402 Top M 6 100k R2205 RES NETWORK 0W06 2X10K J 0404 Top M 6 2x10k R2206 CHIPRES 0W06 100K J 0402 Top M 7 100k R2207 CHIPRES 0W06 1K0 J 0402 Top L 4 1k0 R2400 CHIPRES 0W06 33R J 0402 Bottom U 5 33R R2406 CHIPRES 0W06 220R J 0402 Top O 2 220R R2407 CHIPRES 0W06 220R J 0402 Top P 2 220R R2408 CHIPRES 0W06 220R J 0
RM-74 Parts and layouts Item ref Nokia Customer Care Name Side X/Y Value R7635 CHIPRES 0W06 1K0 J 0402 Top K 2 1k0 R7663 CHIPRES 0W06 4K7 J 0402 Top K 8 4k7 R7700 CHIPRES 0W06 1K0 J 0402 Top I 5 1k0 R7701 CHIPRES 0W06 1K0 J 0402 Top I 5 1k0 R7703 CHIPRES JUMPER 0R0 0402 Top J 5 0R R7704 CHIPRES 0W06 1K0 J 0402 Top K 3 1k0 R7705 CHIPRES 0W06 1K0 J 0402 Top K 3 1k0 R7706 CHIPRES 0W06 1K0 J 0402 Top K 3 1k0 R7707 CHIPRES 0W06 1K0 J 0402 Top I 5 1k0 R7
RM-74 Parts and layouts Nokia Customer Care Component layout, bottom Figure 4 Component layout, RM-74, 1mf_51a, bottom Component layout, top Figure 5 Component layout, RM-74, 1mf_51a, top Page 2–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
Nokia Customer Care 3 — Phoenix service SW 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care (This page left intentionally blank.) Page 3–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care Table of Contents Service software installation.......................................................................................................................................................3–5 Phoenix installation steps in brief.......................................................................................................................................3–5 Installing Phoenix.......................................................................
RM-74 Phoenix service SW Nokia Customer Care Figure 36 Login, user configured.............................................................................................................................................3–22 Figure 37 Phoenix icon...............................................................................................................................................................3–22 Figure 38 Manage connections.........................................................................
RM-74 Phoenix service SW Nokia Customer Care Service software installation Phoenix installation steps in brief Phoenix is the DCT-4 generation service software for reprogramming, testing and tuning the phone.
RM-74 Phoenix service SW Nokia Customer Care If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program. Context If at any point during installation you get this message, Dongle is not found and installation cannot continue: Figure 6 Dongle not found Possible reasons may be a defective or too old PKD-1 Dongle (a new dongle has a six digit serial number). Check the COM/parallel ports used first! After correcting the problem the installation can be restarted.
RM-74 Phoenix service SW Nokia Customer Care 2. Click Next in Welcome dialog to continue. Figure 8 Welcome dialog 3. Read the disclaimer carefully. Figure 9 Disclaimer text 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care 4. Choose destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. Then click Next to continue. You may choose another location by selecting Browse (not recommended). Figure 10 Destination folder 5. Wait for the components to be copied. The progress of the setup is shown in the Setup Status window. Figure 11 Installation status 1 6. Wait for the drivers to be installed and updated. The process may take several minutes to complete.
RM-74 Phoenix service SW Nokia Customer Care Figure 12 Installation status 2 Figure 13 Registering components 1 If the operating system requires restarting your computer (Windows 98, SE, ME) the Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care Figure 14 Restart computer After the reboot, components are registered and Phoenix is ready for use. Note: Phoenix does not work, if components have not been registered. Figure 15 Registering components 2 Page 3–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care 7. Click Finish to end installation. Figure 16 Finish installation Phoenix is now ready for use. Next action Before using Phoenix Service Software, you must: • install phone model specific data package for Phoenix, and • configure users and connections. FPS-8* can be used after updating its Flash Update Package files.
RM-74 Phoenix service SW Nokia Customer Care If you try to update the Phoenix Service Software with the same version that you already have (for example, a15_2004_24_7_55 to a15_2004_24_7_55) you are asked if you want to uninstall the version of Phoenix you have on your PC. In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows Control panel.
RM-74 Phoenix service SW Nokia Customer Care Figure 19 Uninstallation status 2. If the operating system does not require rebooting, click Finish to complete. Else, Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Figure 20 Finish uninstallation 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care Figure 21 Restart computer Repairing Phoenix installation Context If you experience any problems with the service software, or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix. Note: The original installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) must be found on your PC when you run the repair setup. Steps 1. Open Windows Control Panel → Add/Remove Programs . 2.
RM-74 Phoenix service SW Nokia Customer Care Figure 22 Repair program 4. Click Finish to complete repair. Figure 23 Finish repair installation Phoenix service software data package overview Each product has its own data package (DP).
RM-74 Phoenix service SW Nokia Customer Care Installing Phoenix data package Before you begin 1 Verify that The data package contains all product-specific data to make the Phoenix Service Software and tools usable with a certain phone model. 2 Check that the dongle is attached to the parallel port of your computer. 3 Install Phoenix Service SW. 4 Download the installation package (for example, RM-51_dp_EA_v_1_0.exe) to your computer (for example, in C:\TEMP). 5 Close all other programs.
RM-74 Phoenix service SW Nokia Customer Care 3. Click Next to continue. Figure 25 Continue data package installation In this view you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version required with this data package. Click Next to continue. Figure 26 Data package setup information 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care 4. Confirm location and click Next to continue. Figure 27 Data package destination folder The install shield checks where the Phoenix application is installed and the directory is shown. Click Next to continue. 5. Click Next to start copying the files. Phone model specific files will be installed. Please wait. Figure 28 Start copying files Page 3–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care Figure 29 Data package installation status 6. Click Finish to complete the installation. Figure 30 Finish data package installation You now have all phone model specific files installed in your Phoenix Service SW. Next action Phoenix can be used, for example, for flashing phones and printing type labels. But first you must: • configure users, and • manage connections. FLS-4S can be used right away. FPS-8* can be used after updating Flash Update Package files.
RM-74 Phoenix service SW Nokia Customer Care Uninstalling Phoenix data package Context If you try to install the same version of Phoenix data package that you already have, you are asked if you want to uninstall the version you have on your PC. Older versions of data packages don´t need to be uninstalled unless instructions to do so are given in the readme.txt file of the data package and bulletins concerning the release. Please read all related documents carefully. Steps 1.
RM-74 Phoenix service SW Nokia Customer Care Service software instructions Configuring users in Phoenix Steps 1. Start Phoenix Service SW and log in. If your user ID is already configured, choose it from the dropdown list and click OK. To add a new user or edit existing ones click Maintain. Figure 33 Login 2. Choose New to add information for a new user. Figure 34 Add information for new user 1 3. Type in your name and initials and click OK.
RM-74 Phoenix service SW Nokia Customer Care 5. Click OK. Figure 36 Login, user configured Managing connections in Phoenix Steps 1. Start Phoenix Service SW and log in. Figure 37 Phoenix icon 2. Choose File → Manage Connections . Figure 38 Manage connections Existing connections can be selected, edited, deleted, and new ones created by using this dialog. Page 3–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care Figure 39 Connections list 3. Click Add to add a new connection, and select if you want to create it manually or by using the Connection Wizard. In the following dialogs you will be asked to select settings for the connection. If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection. 4. Select Manual mode, and click Next to continue.
RM-74 Phoenix service SW Nokia Customer Care ii For FPS-8 Flash Prommer, choose the following connection settings: • Media: FPS-8 • Port Num: COM Port where FPS-8 is connected • COMBOX_DEF_MEDIA: FBUS 5. Click Finish to complete the configuration. 6. Activate the connection you want to use by clicking it, use up/down arrows to move it on top of the list, and click Apply. Figure 42 Connections list The connection is now selected and can be used after closing the Manage Connections window.
RM-74 Phoenix service SW Nokia Customer Care Figure 45 Product support module information Installing Flash support files for FPS-8* and FLS-4* Before you begin Note: This is a separate installation package. • Install Phoenix Service SW. • Install phone model specific data package for Phoenix. • The flash support files are delivered in the same installation package with Phoenix data packages or newer Phoenix packages since September 2003.
RM-74 Phoenix service SW Nokia Customer Care 2. If the same version of Flash Update package already exists, and you want to reinstall it, the previous package is first uninstalled. Run the installation again. Figure 47 Uninstall flash update package If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again.
RM-74 Phoenix service SW Nokia Customer Care 3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia \Phoenix. Click Next to continue. Figure 50 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Installation will continue. Figure 51 Flash installation status 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia.
RM-74 Phoenix service SW Nokia Customer Care 4. Choose Finish to complete the installation procedure. Figure 52 Finish flash update Next action FLS-4 can be used right after the Flash Update Package is installed. FPS-8* flash prommer must be updated using Phoenix! Updating FPS-8 Flash prommer software Steps 1. Start Phoenix Service Software and log in, manage connection correctly for the FPS-8* flash prommer. Figure 53 Phoenix icon 2. Choose Flashing → FPS-8 Maintenance .
RM-74 Phoenix service SW Nokia Customer Care 3. When the new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select Yes to update files. Figure 55 Prommer SW update 4. Wait until you are notified that update has been successful; the procedure will take a couple of minutes. Click OK to close the FPS-8 Maintenance window.
RM-74 Phoenix service SW Nokia Customer Care Figure 57 FPS-8 info window Alternative steps • FPS-8 SW can also be updated by pressing Update button and selecting appropriate fps8upd.ini file in C: \Program Files\Nokia\Phoenix\Flash. Figure 58 Flash directory window • All files can be loaded separately to FPS-8. To do this, just press the right mouse button in the Flash box files window and select the file type to be loaded. More information can be found in Phoenix Help.
RM-74 Phoenix service SW Nokia Customer Care When activation file is received (for example, 00000.in), copy it to C:\ProgramFiles\Nokia\Phoenix \BoxActivation directory on your computer (this directory is created when Phoenix is installed). Steps 1. Start Phoenix Service Software. 2. Select Flashing → FPS-8 maintenance . Figure 59 FPS-8 maintenance 3. Click Activate in the FPS-8 Maintenance window.
RM-74 Phoenix service SW Nokia Customer Care 4. Click Open to activate the box. Figure 61 Box activation 5. Turn the FPS-8's power off and on to complete activation. Deactivating FPS-8 Context If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first. Steps 1. 2. 3. 4. Start Phoenix Service Software. Choose Maintenance → Prommer Maintenance . In the Prommer Maintenance window, click Deactivate. To confirm the deactivation, click Yes.
RM-74 Phoenix service SW Nokia Customer Care Updating JBV-1 docking station software Before you begin The JBV-1 docking station contains software (firmware) which can be updated.
RM-74 Phoenix service SW Nokia Customer Care 2. Read the instructions in the dialog box and click Next to continue. 3. Figure 64 JBV-1 update information Accept the suggested destination folder for installing the JBV-1 SW Package, and click Next to continue. 4. Figure 65 JBV-1 update destination folder Select Full installation and click Next to continue. Page 3–34 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW 5. Nokia Customer Care Figure 66 Select installation: Full A program folder is created and the software files are installed there. Click Next to continue. Figure 67 Select program folder 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Phoenix service SW Nokia Customer Care 6. 7. 8. Click Finish to complete the installation. Figure 68 Finish JBV-1 update installation Connect the USB cable/JBV-1 to your computer. Connect power to JBV-1 (11-16V DC) from an external power supply, then connect the USB Cable between the JBV-1 USB connector and the PC. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package.
RM-74 Phoenix service SW Nokia Customer Care 11. Choose file JBV1v18.CDE and click Open to update your JBV-1 to a new version (v.18). Figure 70 JBV-1 update directory window Wait until you hear a "click" from the JBV-1. The older SW file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW package has been installed on your computer. 12. Click OK to see the current JBV-1 status (after a successful update).
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Nokia Customer Care 4 — Service Tools 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Service Tools Nokia Customer Care (This page left intentionally blank.) Page 4–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Service Tools Nokia Customer Care Table of Contents Service tools......................................................................................................................................................................................4–5 ACF-8..............................................................................................................................................................................................4–5 CA-45.................................................
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RM-74 Service Tools Nokia Customer Care Service tools List of Service Tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product , refer to various concepts. ACF-8 Universal power supply ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.
RM-74 Service Tools Nokia Customer Care CA-67DS Easy flash cable This cable connects the phone DC port to the FPS-10 prommer. DA-49 Docking station adapter The Docking Station adaptor is used for this phone in combination with JBV-1. The adapter supports flashing and energy management calibration. Features include: • • • • • compatible with the JBV-1 easy phone attachment and detachment.
RM-74 Service Tools Nokia Customer Care FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.
RM-74 Service Tools Nokia Customer Care JBV-1 Docking station The JBV-1 docking station is a general tool that has been designed for calibration and software update use. The JBV-1 is used together with a docking station adapter as one unit In calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing the power for the phone can be taken from the flash prommer or external power supply: 11-16 V DC.
RM-74 Service Tools Nokia Customer Care PKD-1 SW security device SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the device if needed. RJ-51 PA Rework jig To be used with ST-30! RJ-79 Soldering jig The soldering jig RJ-79 is used for soldering and as a rework jig for system module.
RM-74 Service Tools Nokia Customer Care SS-54 Alignment Jig Alignment jig is used to efficiently assemble the dome-sheet to the pone's PWB. The jig is made of EDS proof material. ST-30 Rework stencil Front End Module (FEM) SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed.
RM-74 Service Tools Nokia Customer Care XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Service Tools Nokia Customer Care Service software concept POS (Point of Sales) flash concept Figure 73 POS flash concept Item Description Type 1 Phone 2 Battery 3 Easy flash cable CA-67DS 4 FLS-4S sales pack FLS-4S 5 AC charger ACF-8 6 PC with Service SW CD-ROM Page 4–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Service Tools Nokia Customer Care FPS-8 Prommer box flash concept Figure 74 FPS-8 Prommer box flash concept Item Description Type 1 Phone 2 Battery 3 Service cable CA-65DS 4 Flash prommer box sales pack including 2 pcs SF12 SRAM FPS-8 5 AC Charger, included in FPS-8 sales package ACF-8 6 RS-232 (D9 – D9) cable, included in FPS-8 sales pack AXS-4 6 Printer cable, included in FPS-8 sales package 8 Software protection key 9 PC with service SW PKD-1 Note: More than 32MB SRAM r
RM-74 Service Tools Nokia Customer Care JBV-1 flash concept Figure 75 JBV-1 flash concept Item Description Type 1 Docking station JBV-1 2 Docking station adapter DA-49 3 DC power cable PCS-1 4 Modular cable XCS-4 5 Flash prommer box sales pack FPS-8 6 Power supply, included in FPS-8 sales package AFC-8 7 RS-232 (D9 – D9) cable, included in FPS-8 sales package AXS-4 8 Printer cable, included in FPS-8 sales package 9 Software protection key 10 Service SW (PHOENIX) PKD-1 Note:
RM-74 Service Tools Nokia Customer Care Module jig (MJ-59) service concept Figure 76 Module jig service concept Item Description Type 1 Module jig MJ-59 2 RF test cable XCF-4 3 Service MBUS/FBUS cable DAU-9S 4 DC power cable PCS-1 5 Software protection key PKD-1 6 PC with Service SW (PHOENIX) 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
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Nokia Customer Care 5 — Disassembly and reassembly instructions 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
Nokia Customer Care RM-74 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Disassembly and reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions..............................................................................................................................................................5–5 Reassembly instructions...............................................................................................................................................................
Nokia Customer Care RM-74 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Disassembly and reassembly instructions Nokia Customer Care Disassembly instructions Steps 1. Tools needed for disassembly and reassembly 2. Protect the window with a film. 3. Unlock and remove the B-cover. 4. Place the SRT-6 between the D-cover assy and the top cap as shown in the picture. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Disassembly and reassembly instructions Nokia Customer Care 5. First turn the top cap as shown in the picture and then remove it carefully. 6. Use the SRT-6 as a lever to unlock the A-cover assy. 7. Remove the A-cover assy. 8. Remove the keymat and protect the inner side of the window with a film. 9. Unscrew the six Torx Plus size 6 screws in the shown order.
RM-74 Disassembly and reassembly instructions Nokia Customer Care 10. Lift the modules a bit with SRT-6 and remove them from the D-cover assy. 11. First, lift the LCD shielding with LCD module a little and then remove the Light guide assy. 12. Separate the modules carefully to open the board-to-board connector. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Disassembly and reassembly instructions Nokia Customer Care 13. Unlock the LCD module... 14. ...and protect it with a film. 15. Remove the Locking clips. 16. Note: For reassembly only! First place the LCD module into the LCD shielding and then insert the locking clips to secure the LCD module. Note the correct position of the clips. Page 5–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Disassembly and reassembly instructions Nokia Customer Care 17. Remove the acoustic channel. 18. The antenna IHF assy drops out when turning the D-cover assy. 19. Press out the easy flash connector by using the DC-plug. 20. Remove the microphone with the dental tool. Reassembly instructions For reassembly, follow the Disassembly instructions, but in reversed order Note: Pay special attention to step 16 and 9. Note: For reassembly, ALWAYS USE NEW SCREWS.
Nokia Customer Care RM-74 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
Nokia Customer Care 6 — Baseband troubleshooting 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 6–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Table of Contents General baseband troubleshooting..........................................................................................................................................6–5 Phone is dead.............................................................................................................................................................................6–5 Flash programming do not work................................................
RM-74 Baseband troubleshooting Nokia Customer Care Figure 98 Headset earpiece fault flow chart........................................................................................................................6–22 Figure 99 Microphone fault flow chart..................................................................................................................................6–23 Figure 100 Headset microphone fault flow chart.........................................................................
RM-74 Baseband troubleshooting Nokia Customer Care General baseband troubleshooting Phone is dead This means that the phone does not use any current at all when the supply is connected and/or power key is pressed. It is assumed that the voltage supplied is 3.6 VDC. The UEMCLite will prevent any functionality at battery/supply levels below 2.9 VDC. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Figure 77 Phone is dead troubleshooting Flash programming do not work The flash programming can be done via the pads on the PWB (J2060). In case of Flash failure in FLALI station, swap the phone and send it back to the care program for further analysis. Possible failures could be short-circuit of balls under µBGAs (UEMCLite, UPP4M, FLASH). Missing or misaligned components.
RM-74 Baseband troubleshooting Nokia Customer Care Because of the use of uBGA components it is not possible to verify if there is a short circuit in control- and address lines of MCU (UPP4M) and memory (flash). Figure 78 Flash programming fault Easy flash programming does not work The flash programming can also be done via the easy flash connector. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care In case of Flash failure in FLALI station, swap the phone and send it back to the care program for further analysis. Possible failures could be short-circuit of balls under µBGAs (UEMCLite, UPP4M, FLASH). Missing or misaligned components. In flash programming error cases the flash prommer can give some information about a fault.
RM-74 Baseband troubleshooting Nokia Customer Care Power does not stay on or the phone is jammed If this kind of a failure is presenting itself immediately after FLALI, it is most likely caused by ASIC's missing contact with PWB. If the MCU doesn’t service the watchdog register within the UEMCLite, the operations watchdog will run out after approximately 32 seconds. Unfortunately, the service routine can not be measured.
RM-74 Baseband troubleshooting Nokia Customer Care Display shows "Contact Service" This error can only happen at power up where several self-tests is run. If any of these test cases fails the display will show the message: "Contact Service". It's individual test cases so the below lineup of error hunting's has no chronological order. Use common sense and experience to decide which test case to start error hunting at.
RM-74 Baseband troubleshooting Nokia Customer Care The phone does not register to the networks, or the phone can not make a call If the phone doesn't register to the network, the fault can be in either BB or RF. Only few signals can be tested since several signals is 'buried' in one or more of the inner layers of the PWB. First of all check that SIM LOCK is not causing the error by using a Test-SIM card and connect the phone to a tester.
RM-74 Baseband troubleshooting Nokia Customer Care SIM related faults Insert SIM card fault The hardware of the SIM interface from UEMCLite (D2200) to the SIM connector (X2700) can be tested without a SIM card. When the power is switched on the phone first check for a 1.8 V SIM card and then a 3 V SIM card. The phone will try this four times, where after it will display ”Insert SIM card”.
RM-74 Baseband troubleshooting Nokia Customer Care For reference a picture with normal SIM power-up is shown below. Figure 85 Signal diagram User interface Blank display The display does not show any information at all. Figure 86 Blank display Display is corrupt The display contains missing or fading segments or color presentation is incorrect. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Figure 87 Display is corrupt Dead keys Not a single key is responding. Figure 88 Dead keys No backlight for display or keys There is no backlight on the display or on the keys. Page 6–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Figure 89 No backlight for display or keys 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Audio troubleshooting Audio troubleshooting using phoenix Figure 90 Phoenix audio test window Page 6–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Figure 91 PWB audio test points Check microphone using "Hp microphone in Ext speaker out" loop Steps 1. 2. 3. 4. 5. 6. Connect phone with Phoenix. Open “audio test” window from “Testing -> Audio test”, as shown in Figure Phoenix audio test window above. Select “Hp microphone in Ext speaker out” Select “Loop” as “On” Input sound at microphone port, for example 94 dB SPL 1 kHz.
RM-74 Baseband troubleshooting Nokia Customer Care Figure 92 Test arrangement for microphone Check earpiece using "Ext microphone in Hp speaker out" loop Steps 1. 2. 3. 4. 5. 6. Connect phone with Phoenix. Open “audio test” window from “Testing -> Audio test”, as shown in Figure Phoenix audio test window above. Select “Ext microphone in Hp speaker out” Select “Loop” as “On” Input signal to XMICP/N pads, as shown in Figure PWB audio test points above, for example 100 mVpp, 1 kHz.
RM-74 Baseband troubleshooting Nokia Customer Care Figure 94 Checking IHF and ring tone by using "Buzzer" Check vibra function using "Vibra control" Steps 1. 2. 3. 4. 5. 6. Connect phone with Phoenix. Open “Vibra control” window from “Testing -> Vibra control”, as shown in the figure below. Select suitable intensity value, for example 53 %. Select “Vibra state” as “Enabled” Click “Write”. Check if Vibra works.
RM-74 Baseband troubleshooting Nokia Customer Care Earpiece fault Figure 96 Earpiece fault flow chart Page 6–20 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care IHF/ringing tone fault Figure 97 IHF/ringing tone fault flow chart 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Headset earpiece fault Figure 98 Headset earpiece fault flow chart Page 6–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Microphone fault Figure 99 Microphone fault flow chart 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Baseband troubleshooting Nokia Customer Care Headset microphone fault Figure 100 Headset microphone fault flow chart Page 6–24 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
Nokia Customer Care 7 — RF troubleshooting 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
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RM-74 RF troubleshooting Nokia Customer Care Table of Contents General RF troubleshooting.........................................................................................................................................................7–5 General RF troubleshooting...................................................................................................................................................7–5 RF key components......................................................................
RM-74 RF troubleshooting Nokia Customer Care Figure 120 TXC signals at PCL19...............................................................................................................................................7–20 Figure 121 GSM 1800 RF controls window...........................................................................................................................7–21 Figure 122 GSM 1800 transmitter troubleshooting.........................................................................
RM-74 RF troubleshooting Nokia Customer Care General RF troubleshooting General RF troubleshooting Most RF semiconductors are static discharge sensitive Two types of measurements are used in the following. It will be specified if the measurement type is "RF" or "LF". • RF measurements are done with a Spectrum Analyzer and a high-frequency 500 ohm passive probe, for example HP54006A. (Note that when measuring with the 500 ohm probe the signal will be around 20 dB attenuated.
RM-74 RF troubleshooting Nokia Customer Care RF key components Figure 101 RF key components on PWB N7600 RF IC N7700 FEM (PA and antenna switch) Z7602 EGSM 850/900 RX SAW filter Z7600 DCS 1800/PCS1900 RX SAW filter Z7603 EGSM 850/900 TX filter Z7604 DCS 1800/PCS1900 TX filter B7600 26 MHz crystal N6156 FM radio IC Page 7–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Refer to the picture below for measuring points at the UEM (D2200). Figure 102 Supply points at UEM (D2200) Figure 103 Supply point at RF IC (N7600) Figure 104 Supply point at FM Radio IC (N6156) 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Auto tuning Auto tuning This phone can be tuned automatically. Autotune is designed to align the phone's RF part easier and faster. It performs calibrations, tunings and measurements of RX and TX. The results are displayed and logged in a result file, if initiated. Hardware set up Hardware requirements for auto tuning: • • • • • PC (Windows 2000/NT) with GPIB card Power supply Product specific module jig Cables: 3 (alt.
RM-74 RF troubleshooting Nokia Customer Care Figure 105 GSM 900 RF controls window 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Troubleshooting diagram for GSM 900 receiver Figure 106 GSM 900 Receiver troubleshooting By measuring with an oscilloscope at RXIP or RXQP on a working GSM 900 receiver this picture should be seen. Signal amplitude 114 mVp-p. DC offset 1.0 V. Page 7–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 107 900 RX I/Q signal waveform General instructions for GSM 1800 RX troubleshooting 1 Connect the phone to a PC with the module repair jig. 2 Start Phoenix and establish a connection to the phone with the data cable e.g. FBUS.
RM-74 RF troubleshooting Nokia Customer Care Figure 108 GSM 1800 RF controls window Page 7–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Troubleshooting diagram for GSM 1800 receiver Figure 109 GSM 1800 Receiver troubleshooting By measuring with an oscilloscope at RXIP or RXQP on a working GSM 1800 receiver this picture should be seen. Signal amplitude 114 mVp-p. DC offset 1.0 V. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 110 1800 RX I/Q signal waveform Measurement points in the receiver Figure 111 RX measurements point of the control voltages to FEM N7700 Page 7–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 112 Measurement points at the RX SAW Filters – Z7600/Z7602 Figure 113 RX I/Q signals Transmitter General instructions for GSM 900 TX troubleshooting 1 Apply a RF-cable to the RF-connector to allow the transmitted signal act as normal. RF-cable should be connected to an attenuator at least 10 dB before connected to the measurement equipment, otherwise the PA may be damaged. 2 Start Phoenix and establish a connection to the phone with the data cable e.g.
RM-74 RF troubleshooting Nokia Customer Care • TX Power Level: 5 • TX Data Type: Random The setup should now look like this: Figure 114 GSM 900 RF controls window Page 7–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Troubleshooting diagram for GSM 900 transmitter Figure 115 GSM 900 transmitter troubleshooting GSM 900 TX output power Measure the output power of the phone; it should be about 32.5 dBm. Remember the cable loss is about 0.3 dB. 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 116 TX I/O signal Figure 117 VC1, VC3 signals Page 7–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 118 TXP signal Figure 119 TXC signals at PCL5 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 120 TXC signals at PCL19 General instructions for GSM 1800 TX troubleshooting 1 Apply a RF-cable to the RF-connector to allow the transmitted signal act as normal. RF-cable should be connected to an attenuator at least 10 dB before connected to the measurement equipment, otherwise the PA may be damaged. 2 Start Phoenix and establish a connection to the phone with the data cable e.g. FBUS.
RM-74 RF troubleshooting Nokia Customer Care Figure 121 GSM 1800 RF controls window 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Troubleshooting diagram for GSM 1800 transmitter Figure 122 GSM 1800 transmitter troubleshooting GSM 1800 TX output power Measure the output power of the phone; it should be about 29.5 dBm. Remember the cable loss is about 0.5 dB. Page 7–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 123 TX I/O signal Figure 124 VC1, VC2, VC3 signals 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 125 TXP signal Figure 126 TXC signals at PCL0 Page 7–24 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Figure 127 TXC signals at PCL15 Synthesizer troubleshooting Introduction 26 MHz Reference Oscillator (VCXO) There is only one PLL synthesizer generating Local Oscillator frequencies for both RX and TX in both bands (PCN and EGSM). The VCO frequency is divided by 2 for PCN operation or by 4 for EGSM operation inside the RF IC. The 26 MHz oscillator is located near the RF IC (N7600). The coarse frequency for this oscillator is set by an external crystal (B7600).
RM-74 RF troubleshooting Nokia Customer Care Figure 128 VCXO 26 MHz waveform Page 7–26 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Troubleshooting diagram for PLL synthesizer Figure 129 PLL Troubleshooting diagram 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Measurement points at the VCXO Figure 130 Measurement point for VCXO FM radio troubleshooting Measurement settings 1 Connect the phone to a PC with the module repair jig. 2 Start Phoenix and establish a connection to the phone with the data cable e.g. FBUS. 3 Phoenix settings shall be as follows: Figure 131 Phoenix settings 1 Establish input of a standard FM signal to the FM module. Page 7–28 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care 2 Signal generator settings shall be as follows: • Frequency: 98 MHz • Level: 60 dBm • FM deviation: 75 kHz • LFGEN frequency: 1 kHZ Troubleshooting diagram for FM radio Figure 132 FM circuit troubleshooting diagram 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Measurement points in the receiver Figure 133 RX measurements point of the control voltages to FEM N7700 Figure 134 Measurement points at the RX SAW Filters – Z7600/Z7602 Figure 135 RX I/Q signals Page 7–30 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 RF troubleshooting Nokia Customer Care Antenna troubleshooting Antenna troubleshooting Figure 136 Antenna troubleshooting 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
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Nokia Customer Care 8 — System module 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 System module Nokia Customer Care (This page left intentionally blank.) Page 8–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 System module Nokia Customer Care Table of Contents Block diagram..................................................................................................................................................................................8–5 System module block diagram.............................................................................................................................................8–5 Functional description...............................................................
RM-74 System module Nokia Customer Care Figure 140 Audio block diagram..............................................................................................................................................8–10 Figure 141 4-pole jack plug for audio accessory................................................................................................................8–11 Figure 142 Keyboard schematics...................................................................................................
RM-74 System module Nokia Customer Care Block diagram System module block diagram The main board consists of a radio frequency part and a baseband part. The User Interface parts are situated at the UI side, which is on the opposite side of the engine board. The 1MF is the system module of the mobile device. Figure 137 Module block diagram 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 System module Nokia Customer Care Functional description The BB core is based on UPP4M CPU. UPP4M takes care of all the signal processing and operation controlling tasks of the mobile device. For power management, there is one main ASIC for controlling, charging and supplying power UEMCLite plus a discrete power supply. The UEMCLite generates the main reset for the system. Memories comprise 128 Mbit flash and 16 Mbit PsRAM. Memory devices are stacked on top of each other in a single Combo package.
RM-74 System module Nokia Customer Care Table 10 RF power supply Vmin/V Vtyp/V Vmax/V ItypmA Imax mA Notes VR1 2.7 2.78 2.86 65 75 VTX (Supply voltage for PMB3258 LO and RX parts VR2 2.7 2.78 2.78 2.4 3.0 VXO (VCXO supply voltage) VR3 2.7 2.78 2.86 41 47 VTX2 (Supply voltage for PMB3258 modulator output stage) VR4 2.7 2.78 2.86 43 48 VRX (Supply for RFIC RX and TX parts) VR5 2.7 2.78 2.86 29 35 VPLL (Supply for VCO, PLL and digital parts VBATTRF 3.1 3.6 4.7 1.5 3.
RM-74 System module Nokia Customer Care Figure 138 Power connection diagram All connectors going to the “outside world” have filter components, ESD protection and EMC reduction. The Digital/Data lines on SIM have special dedicated filter ASIP. The below figure show the SIM filtering.
RM-74 System module Nokia Customer Care • No supply: In NO_SUPPLY mode, the phone has no supply voltage. This mode is due to disconnection of main battery or low battery voltage level in battery. Phone is exiting from NO_SUPPLY mode when sufficient battery voltage level is detected. Battery voltage can rise either by connecting a new battery with VBAT > VMSTR+ or by connecting charger and charging the battery above VMSTR+.
RM-74 System module Nokia Customer Care Figure 140 Audio block diagram UEMCLite supports three microphone inputs and two earphone outputs. The microphone signals from different sources are connected to separate inputs at the UEMCLite ASIC. The inputs and outputs are all differential. Three inputs (MIC1, MIC2, MIC3) and two outputs (EAR, HF/HFCM) are used. MIC1P/MIC1N input is used for the internal microphone, using single-ended biasing circuitry.
RM-74 System module Nokia Customer Care External audio connector The system connector, containing a 4-pole Jack plug, gains the access to the external audio interface. The Jack plug, which is integrated in the system connector, contains a mechanical switch, which is used to detect the connection of the accessories. The configuration for the 4-pole Jack-plug is shown in the following figure.
RM-74 System module Nokia Customer Care Signal From XEARP HS/HF XEARN EAR/ Amp. INT HEADINT VCHARIN To Min Nom Max Condi-tion Note UEMC Lite 100 mV diff Ana in Quasi-differential DCcoupled earpiece/HF amplifier signal to accessory. DC biased to 0.8V Switch UEMC Lite 0/2.7V Dig in HS interrupt from bottom connector switch when plug inserted. Charger UEMC Lite 11.1Vp eak Standard Vch from Charger Connector, max 20V 16.9 Vpeak 7.9 VRMS 1.0 Apeak 7.0 VRMS 8.4 VRMS 9.
RM-74 System module Signal name Nokia Customer Care From To Para-meter Input characteristics Min TXP2 UPP RF-IC (GenIO6) RFBusEn1 X UPP RF-IC 1.88 V 0 0 0.4 V Load Resistance 10 RFBusClk UPP 9242678 (Issue 1) RF IC Depends of the RF design kW Load Capacitance 20 pF Timing Accuracy ¼ symbol 1 1.38 1.88 V 0 0 0.4 V 50 uA 10 Load capacitance RF- IC/ UPP Unit 1.
RM-74 System module Nokia Customer Care Signal name From To Para-meter Input characteristics Min GENIO3 UEMCLite RF IC 1 Typ 2.78 UEMCLite RF IC RF Control * 0 V Depends of the RF design Load resistance kW 1 4 2.78 UEMCLite RF IC V V Load resistance kW 1 4 2.
RM-74 System module Nokia Customer Care Analogue Signals Table 16 AC and DC Characteristics of RF-Base band Analogue Signals Signal name RFCLK From VCTCXO To UPP Parameter Min Frequency Typ 13/26 Signal amplitude 0.2 Input Impedance 10 0.8 200 Duty Cycle 40 60 RF-IC UEMCL ite Voltage swing (static) 1.4 1.35 DC level 1.3 I/Q amplitude mismatch TXIN, TXQP, TXQN % V System Clock slicer Ref GND, not separated from pwb GND layer 1.
RM-74 System module Nokia Customer Care Signal name AFC From To Parameter UEMCLite VCTCX O Voltage Min 0.0 0.1 Max 2.4 2.55 (AFCOUT ) Min Resolution Load resistance UEMCLite RF-IC (AUXOUT ) 11 PATEMP RF-IC UEMCL ite From To Function Automatic Frequency Control signal for VCTCXO Programmable kW nF Source Impedance 200 W 10 Voltage Min Max UEMCL ite V 100 MW Path powered down 0.
RM-74 System module Nokia Customer Care Keyboard A 5 X 5 matrix keyboad consists of 21keys, one 10-channel integrated passive filiter arrays with downstream ESD protection of >8KV connect the matrix keyboard to UPP. Figure 142 Keyboard schematics The layout is shown in Keyboard layout in UI side. Figure 143 Keyboard layout in UI side 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 System module Nokia Customer Care SIM interface The SIM interface is programmed to support 3V and 1.8V SIMs. SIM supply voltage is selected by with register in the UEMCLite. It is only allowed to change the SIM supply voltage when the SIM IF is powered down. The SIM power up/down sequence is generated in the UEMCLite. The SIM interface is powered up when the SIMCardDet signal indicates ”card in”. This signal is derived from the BSI signal. SIM interface is implemented in two ASICs, UPP and UEMCLite.
RM-74 System module Nokia Customer Care External signals and connections Table 18 System connector Signal XMICP From HS/HF Mic To Min UEMC Lite Nom Max 2/60mV diff Condi-tion Note Analog audio in Headset Mic bias and audio signal 2mV nominal. HF Mic signal 60mV nominal. Differential symmetric input.
RM-74 System module Nokia Customer Care Signal From To Min Nom Max Condi-tion Note BSI UEMCLite 0 2.78 Analog input, Battery Size Indicator Resistor, 100 kohm pull up to 2.78V (VBB1). FDL Init, refer to flash download. BTEMP UEMCLite 0 2.78 Btemp NTC Resistor, 100 kohm pull up to 2.78V (VANA) * Note! In BL-5C battery IF the BTEMP signal doesn’t exists. Temperature measurement is done on system board with NTC resistor.
RM-74 System module Nokia Customer Care PWB outline Figure 146 PWB top side component placement RF description Frequency band, power and multi-slot class The requirements leads to the specification in the table below: Table 20 Frequency bands and TX power class System Frequency band TX power class GSM850 Tx: 824 – 849 MHz 4 (33dBm) GSM900 Tx: 880 – 915 MHz 4 (33dBm) Rx: 925 – 960 MHz GSM1800 Tx: 1710 – 1785 MHz 1 (30dBm) Rx: 1805 – 1880 MHz 9242678 (Issue 1) Company Confidential Copyright ©
RM-74 System module Nokia Customer Care System GSM1900 Frequency band Tx: 1850 – 1910 MHz TX power class 1 (30dBm) Rx: 1930 – 1990 MHz Table 21 Multi-slot class Multislot Class GPRS MSC 6 (up to 3+1 and 2+2) Transmitter - general description The transmitter has 2 separate parallel paths one covering either the 850 or the 900 band and the other the 1800/1900 bands. The transmitter operates in GMSK mode only. The power level control circuitry is integrated in the front-end module.
Nokia Customer Care 9 — Schematics 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
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RM-74 Schematics Nokia Customer Care Table of Contents Schematics.........................................................................................................................................................................................9–4 List of Figures Figure 147 RM-74, 1mf_07a: UPP, UEM, Combo memory, Radio, SIM..............................................................................9–4 Figure 148 RM-74, 1mf_07a: UI, Keyboard, Audio..................................................
RM-74 Schematics Nokia Customer Care Schematics UPP, UEM, Combo memory, Radio, SIM Figure 147 RM-74, 1mf_07a: UPP, UEM, Combo memory, Radio, SIM 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Schematics Nokia Customer Care UI, Keyboard, Audio Figure 148 RM-74, 1mf_07a: UI, Keyboard, Audio 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Schematics Nokia Customer Care RF part Figure 149 RM-74, 1mf_07a: RF part 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Schematics Nokia Customer Care Signal overview Figure 150 RM-74, 1mf_07a: Signal overview 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
RM-74 Schematics Nokia Customer Care Component finder Figure 151 RM-74, 1mf_07a: Component finder 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
Nokia Customer Care Glossary 9242678 (Issue 1) Company Confidential Copyright ©2005 Nokia. All Rights Reserved.
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RM-74 Glossary of terms Nokia Customer Care A/D-converter Analog-to-digital converter ACI Accessory Control Interface ADC Analog-to-digital converter ADSP Application DPS (expected to run high level tasks) AGC Automatic gain control (maintains volume) ALS Ambient light sensor AMSL After Market Service Leader ARM Advanced RISC Machines ARPU Average revenue per user (per month or per year) ASIC Application Specific Integrated Circuit ASIP Application Specific Interface Protector B2B B
RM-74 Glossary of terms Nokia Customer Care DPLL Digital Phase Locked Loop DSP Digital Signal Processor DtoS Differential to Single ended EDGE Enhanced data rates for global/GSM evaluation EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FCI Functional cover interface FPS Flash Programming Tool FR Full rate FSTN Film compensated super twisted nematic GND Ground, conductive mass GPIB General-purpo
RM-74 Glossary of terms Nokia Customer Care LPRF Low Power Radio Frequency MCU Micro Controller Unit (microprocessor) MCU Multiport control unit MIC, mic Microphone MIDP Mobile Information Device Profile MIN Mobile identification number MIPS Million instructions per second MMC Multimedia card MMS Multimedia messaging service NTC Negative temperature coefficient, temperature sensitive resistor used as a temperature sensor OMA Object management architechture OMAP Operations, maintenan
RM-74 Glossary of terms Nokia Customer Care SARAM Single Access RAM SAW filter Surface Acoustic Wave filter SDRAM Synchronous Dynamic Random Access Memory SID Security ID SIM Subscriber Identity Module SMPS Switched Mode Power Supply SNR Signal-to-noice ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber/Wallet Identification Module TCXO Temperature controlled Oscillator Tiku Finnish for Chip, Successor o