Nokia Customer Care 6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Series Transceivers Disassembly/Assembly Issue 1 - Revision 002 09/2004 Company Confidential ©2004 Nokia Corporation
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Contents Nokia Customer Care Page Safety Information ......................................................................................................................................... 3 ESD Protection ............................................................................................................................................. 3 Disassembly Instructions .................................................................
Nokia Customer Care 6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Safety Information Adhere to the following guidelines when assembling and disassembling the phone. • QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. • ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. • CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care Disassembly Instructions Use the following steps to disassemble the phone. 1. Remove the Battery Cover (B-cover) A. Turn the phone off. B. Push down on the release button, and slide the B-cover away from the phone. B-cover Release button Slide the B-cover C. Remove the battery.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care 2. Remove the A-cover While squeezing the sides of the D-cover at the snap locations, separate the bottom of the A-cover from the D-cover. D-cover Snaps A-cover 3. Remove the Screws The D-cover screw bosses do not have threads; the threads are created using selfthreading screws at the factory when the phone is assembled the first time.
015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care 4. Remove the LCD Assembly Unhook the D-cover snap on one side to free the LCD assembly from the D-cover. Repeat on the other side and remove the LCD assembly. Unhook D-cover snaps (both sides) 5. Separate the PWB from the D-cover Assembly Carefully grip both sides at the bottom of the PWB and pull up to separate it from the D-cover guide pin.
Nokia Customer Care 6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly 6. Remove the Power Button 7. Remove the PIFA Antenna Grasp the PIFA antenna and pull up to remove it from the D-cover. Avoid touching the electrical contacts. Electrical contacts 8. Remove the Headset Jack from the PIFA Antenna Unhook the two clasps on either side and grip the jack with tweezers to remove it. Do not touch the electrical contacts on top of the jack.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care 9. Remove the Whip Antenna Grip the protruding end of the whip antenna and carefully pull it out of the top of the D-cover. Whip assembly 10. Removing the DC Jack, Vibra Motor, and Microphone 1. DC Jack - Without touching the connectors, use tweezers to squeeze the sides of the DC jack and pull up to remove it from the D-cover. 2.
Nokia Customer Care 6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly 11. Disassembling the LCD Module A). Disconnect the first two BB spacer snaps. Apply force to the inside of the BB spacer behind the snap. Push towards the outside and then towards the top. On the back of the LCD display, unhook the BB spacer snaps (both sides). B). Remove the BB spacer by disconnecting the third snap. Disconnect the third snap C). Remove the UI board.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care D. Remove the speaker (may require tweezers.) If necessary, you can then remove the speaker gasket.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care Assembly Instructions Use the following steps to assemble the phone. 1. Assemble the Whip Antenna Slide the whip antenna into the hole at the top of the D-cover. Ensure that the key is lined up and the antenna is fully inserted into the D-cover (you will feel a small click). Grip here D-cover Line up the key way Whip antenna 2.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care 3. Assemble the DC Jack Use tweezers to grip the sides of the DC jack and place it in the D-cover. Do not touch the connectors on the top of the jack. Push down on the back of the jack to ensure that it is securely in place. Grip here with tweezers Push here Avoid touching the electrical contacts 4. Assemble the Vibra Motor Grip the sides of the motor with tweezers and place it in the D-cover.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care 6. Assemble the Headset Jack Use tweezers to grip the headset jack above the snap tabs and place the jack in the D-cover. Do not touch the connectors on the top of the jack. Carefully push down between the connectors and ensure that the tabs lock into the PIFA antenna snaps. Grip here using tweezers Push point Snaps Avoid touching the electrical contacts 7.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care 8. Assemble the PWB A). Use the upper guide pin to align the top of the PWB with the D-cover. Upper guide pin B). Use the lower guide pin to attach the PWB to the D-cover assembly. Lower guide pin C).
Nokia Customer Care 6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly 9. Assemble the LCD Display Without touching the display, attach the LCD display assembly by aligning the lightguide pins with the D-cover snaps on both sides. Do not press on the LCD display Lightguide pins in the D-cover side snaps (both sides) 10. Secure the Screws Ensure that the LCD Display Assembly (Step 9) has been properly mounted prior to securing the screws.
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly Nokia Customer Care Carefully tighten the two middle screws before tightening the top and bottom sets. 11. Assemble the Type Label Insert the type label in the battery compartment of the D-cover as shown below.
Nokia Customer Care 6015/6015i/6016i/6019i (RH-55), 6012 (RM-20) Disassembly/Assembly 12. Assemble the A-Cover Snap the A-cover to the phone assembly by aligning the snaps and hooks on both sides and the top of the assembly. 13. Assemble the B-Cover Align the B-cover with the slots on the back of the phone assembly, push down, and slide the B-cover into place.
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