Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR 18.Sept.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-174 RM-181 RM-146 RM-147 Transceiver characteristics: Band: - RM-146/RM-174: Tri-band phone for EGSM 900/1800/1900MHz - RM-147/RM-181: Tri-band phone for GSM 850/1800/1900MHz Camera: - RM-146/RM-147: 1.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR 18.Sept.2006 CONFIDENTIAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR 18.Sept.2006 CONFIDENTIAL 3. PATHFINDER FOR WORKSHOP STAFF This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only! In addition to the information in this Service Manual, there are several instructions and information, which have to be followed.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 5. COMPONENT OVERVIEW Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 6. NOKIA ONLINE (NOL) NOL is the database where you can find the latest corresponding Service Bulletins (spare parts, SWAP units and service tools). This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (49) Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 7. SERVICE TOOLS FLS-5 incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Page 10 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 18.Sept.2006 CONFIDENTIAL SS-45 Camera removal tool. (5300 only) SS-88 Camera removal tool. (5200 only) RJ-109 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit (V2) For more informations refer to the Service Bulletin (SB-011) on NOKIA Online.
Page 11 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 12 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 9. UPPER BLOCK DISASSEMBLY INSTRUCTION 1. Needed tools: The SS-93, the dental pick, metal tweezers, a bit holder with a Torx Plus size 6 bit, a torque driver, and a DC plug. 2. Always cover the windows with a protective film. 3. Open the E-COVER Assembly. Remove the battery if it is still inserted. 4. Use the SRT-6 to pry open the A-COVER assembly. 5.
Page 13 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 7. The A-COVER DECORATION can now pushed out without the risk of damaging the A-COVER. 8. Cover the window from inner side with a protective film. 9. Release and remove the FUNCTIONAL KEYMAT.. 10. Ease out the MICROPHONE with the dental pic. 11. Unscrew the four screws in the order shown. 12. Remove all screws and discard them. Do not use them again.
Page 14 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 13. Carefully unlock both latches. 14. Lift up the UI SHIELD assembly. 15. Cover the LCD Module with a protective film. 16. Nokia 5200 add-ons 17. After removing the screws carefully disconnect the LCD MODULE connector with the SS-93. 18. Carefully lever out one LCD ADAPTER with the SS-93.
Page 15 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 19. Now the LCD MODULE can be released from the UI SHIELD. 20. Lever out the EARPIECE. 21. Open the Flex Connector of the LCD MODULE. 22. Carefully lever up the TG UI MODULE. This will disconnect the hidden B to B connector. 23. To remove the SIDE FLEX both parts of the phone must be disassembled first. 24.
Page 16 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25. Then carefully shift it with the SS-93 as shown. 18.Sept.2006 26. After disassembling the upper part the SIDE FLEX can be removed easily. 27. The disassembly of the upper part is now completed. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 17 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 10. UPPER BLOCK ASSEMBLY INSTRUCTION 1. Assembly 2. Place the SIDE FLEX into its compartment. 3. Now close the slide mechanism. 4. Push the connector into position shown. 5. Place the UI MODULE exactly as shown. 6. Check the positioning of the connector before continue.
Page 18 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 7. Push down the UI MODULE while opening the slide mechanism. 8. Check the position of the UI MODULE again. 9. Now close the hidden connector. 10. Position the LCD MODULE and close the connector. 11. Insert the EARPIECE, always fit a new adhesive when replacing the EARPIECE. 12. Push it down evenly.
Page 19 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 13. Now place the UI SHIELD over the assembly as shown. 14. Mind that the two snaps are clicked into their places. 15. Nokia 5200 add-ons 16. Peel up the protection film from the LCD and place it into the UI SHIELD. 17. Insert the first LCD ADAPTER and push it into its place. 18. Mind the guide while pushing down evenly.
Page 20 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 19. Slightly shift down the LCD MODULE as shown. 20. Insert the opposite LCD ADAPTER now. 21. Mind the guide and push it down evenly. 22. Now place the UI SHIELD over the assembly as shown. 23. Mind the guides. 24. Close the LCD Module connector. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation.
Page 21 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 25. Insert the screws. 26. Set the correct torque. 27. Apply the torque to all screws in the order shown. 28. Insert the MICROPHONE. 29. Note that the spring contacts are very delicate and can be bent easily. 30. Fit the FUNCTIONAL KEYMAT. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 18.Sept.2006 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 22 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 31. Click the snaps into their places. 18.Sept.2006 32. Do not forget removing the protective film before continue. 33. Align the A-COVER assembly and push it down evenly. Click 34. Check the window for cleanness. all snaps into their places. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 23 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 11. LOWER BLOCK DISASSEMBLY INSTRUCTION 1. Needed tools: The SS-45 & SS-88 camera removal tool, metal 2. Always cover the windows with a protective film. tweezers, a straight bladed screwdriver, a bitholder with a Torx plus size 6 bit, a torque driver, and a DC plug. 3. Unlock and remove the E-COVER. Remove the battery if it is still inserted. 4.
Page 24 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 7. …then lever out the whole LABEL COVER. Never mismatch this part with other engine modules. 8. Carefully unlock the latches of the C-COVER on both sides. Do not bent the Shielding Lids. 9. Shift the C-COVER in direction shown and remove it. 10. Do not touch the lens of the CAMERA while removing the CAMERA GASKET. 11.
Page 25 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 13. Lever out the DC JACK with the DC Plug. 14. Lift up the ENGINE MODULE, but bear in mind that the flex connector is still connected. 15. Carefully lever open the Flex connector. 16. Remove the NUMERIC KEYMAT. 17. The disassembly procedure is now completed. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation.
Page 26 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 12. LOWER BLOCK ASSEMBLY INSTRUCTION 1. Assembly 2. Insert the NUMERIC KEYMAT. 3. Connect the flex foil. 4. Position the ENGINE MODULE correctly. 5. Insert the CAMERA. Mind the correct positioning. Use the SS- 6. Carefully push it into its place. 88 for the smaller camera of the 5200.
Page 27 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 7. Place the CAMERA GASKET. 8. When replacing the D-COVER assembly, the delivered LABEL COVER must be replaced with the original labeled one. Never deliver a Product without its Type Label. 9. Insert the DC JACK with the DC Plug. 10. Place the POWER KEY, mind the correct placement. 11. Insert the LABEL COVER, fitted with the original TYPE LABEL. 12.
Page 28 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 13. Before continue,- bring all sidekey levers into the position shown. 14. Place the assemblies together, click the snaps into their places. 15. Check the functionality of all keys before going on. 16. Mind the correct positioning of this metal clips. 17. Insert the screws. 18. Set the correct torque.
Page 29 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 19. Apply the torque to all screws in the order shown. 18.Sept.2006 20. Complete the assembly with the B-COVER. 21. At least check the functionality of the slide mechanism. Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 30 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 13. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 31 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 14. QUICK TROUBLE SHOOTER - POWER 1.2 Battery Connector (X2070) 1.3 Power Key 1.4 Switch (S2403) Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 32 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 15. QUICK TROUBLE SHOOTER - CHARGING 2.2 DC-Jack 2.3 -----3.4 Fuse (F2000) Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 2.5 Battery Connector (X2070) Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 33 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 16. QUICK TROUBLE SHOOTER - NO SERVICE 3.2 D-Cover Assembly 3.3 ------ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 34 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 17. QUICK TROUBLE SHOOTER - SIM 4.2 ------ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 35 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 18. QUICK TROUBLE SHOOTER - EARPIECE 5.2 Earpiece 5.3 1TG UI Module Assembly 5.4 1TG UI Module Assembly Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 5.5 Slide Flex 5.6 Connector (X2402) Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 36 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 19. QUICK TROUBLE SHOOTER - IHF SPEAKER 6.2 D-Cover Assembly 6.3 ------ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 37 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 20. QUICK TROUBLE SHOOTER - FUNCTIONAL KEYS 7.2 Functional Keymat 7.3 Functional Domesheet 7.4 1TG UI Module Assembly Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 7.5 Slide Flex 7.6 Connector (X2402) Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 38 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 21. QUICK TROUBLE SHOOTER - DISPLAY 8.2 LCD Module 8.3 1TG UI Module Assembly 8.4 1TG UI Module Assembly Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 8.5 Slide Flex 8.6 Connector (X2402) Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 39 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 22. QUICK TROUBLE SHOOTER - MICROPHONE 9.2 Microphone 9.3 1TG UI Module Assembly 9.4 1TG UI Module Assembly Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 9.5 Slide Flex 9.6 Connector (X2402) Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 40 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 23. QUICK TROUBLE SHOOTER - NUMERIC KEYMAT 10.2 Numeric Keymat 10.3 Numeric Domesheet Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 41 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 24. QUICK TROUBLE SHOOTER - SIDEKEYS 11.2 A-Cover Assembly 11.3 1TG UI Module Assembly 11.4 1TG UI Module Assembly Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 11.5 Slide Flex 11.6 Connector (X2402) Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 42 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 25. QUICK TROUBLE SHOOTER - VOLUME KEYS 12.2 E-Cover Assembly 12.3 D-Cover Assembly 12.4 Switchs (S2401 / S2402) Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 43 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 26. QUICK TROUBLE SHOOTER - CAMERA KEY 13.2 E-Cover Assembly 13.3 D-Cover Assembly 13.4 Switch (S2404) Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 44 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 27. QUICK TROUBLE SHOOTER - HEADSET 14.2 ------ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 45 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 28. QUICK TROUBLE SHOOTER - MINI USB 15.2 ------ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 46 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 29. QUICK TROUBLE SHOOTER - CARD READER 16.2 ------ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 47 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR CONFIDENTIAL 18.Sept.2006 30. QUICK TROUBLE SHOOTER - CAMERA 17.2 Camera 17.3 ------ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
Page 48 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 18.Sept.2006 CONFIDENTIAL 31. GONOGO TEST To test the Camera, Bluetooth and IRDA functionality refer to the phone User`s guide. The User´s Guide is available on www.nokia.com. Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test.
Page 49 (49) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 1.0 MGR 18.Sept.2006 CONFIDENTIAL 32. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ http://www.cadex.com/ Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147 Copyright © 2006 NOKIA Corporation. All rights reserved.
