Nokia Customer Care RH-37 Series Transceivers 3 - Service Software and Tuning Instructions Issue 1 07/04 2004 Nokia Corporation Company Confidential Page 1
RH-37 Service Software and Tuning Instructions Nokia Customer Care [This page left intentionally blank] Page 2 Nokia Corporation Issue 1 07/04
Nokia Customer Care RH-37 Service Software and Tuning Instructions Table of Contents Page No Quick Guide for Phoenix Service SW Installation .......................................................................... 5 Phoenix Installation Steps in Brief ..................................................................................................... 5 Phoenix Service SW ................................................................................................................................
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RH-37 Service Software and Tuning Instructions Nokia Customer Care Quick Guide for Phoenix Service SW Installation Phoenix Installation Steps in Brief DCT-4 generation Test and Service Software is called “Phoenix”. These are the basic steps to install Phoenix: • Connect a DK2 Dongle or FLS-4S POS Flash Device. • Install the Phoenix Service SW. • Install the Data Package for Phoenix. • Configure users. • Manage connection settings (depends on the tools you are using).
RH-37 Service Software and Tuning Instructions Nokia Customer Care The Phoenix Service Software installation contains: • service software support for all phone models included in the package • flash update package files for FPS-8* and FLS-4S programming devices • all needed drivers for: DK2 dongle FLS-4S point of sales flash device USB devices Separate installation packages for flash update files and drivers are also available, but it is not necessary to use them unless updates appear between Phoenix
RH-37 Service Software and Tuning Instructions Nokia Customer Care Phoenix Service SW Before installation • Check that a dongle is attached to the parallel port of your computer . • Download the installation package (e.g. phoenix_service_sw_a12_2003_50_6_35.exe) to your computer (e.g. C:\TEMP). • Close all other programs. • Run the application file (e.g. phoenix_service_sw_a12_2003_50_6_35.exe) and follow instructions on the screen.
RH-37 Service Software and Tuning Instructions Nokia Customer Care Installing Phoenix Run the phoenix_service_sw_a12_2003_50_6_35.exe to start the installation. Install Shield will prepare. To continue, click "Next" in the Welcome dialog. Choose the destination folder, it is recommended to use the default folder C:\ProgramFiles\Nokia\Phoenix.
Nokia Customer Care RH-37 Service Software and Tuning Instructions Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended). Setup copies the components, progress of the setup is shown. Please wait… Drivers are installed and updated, please wait. The process may take several minutes to complete.
RH-37 Service Software and Tuning Instructions Nokia Customer Care If the operating system does not require rebooting (Windows 2000, XP), the PC components are registered straight away.
Nokia Customer Care RH-37 Service Software and Tuning Instructions Click "Finish" to finalize. Phoenix is ready for use. If the operating system used requires restarting your computer (Windows 98, SE, ME), the Install Shield Wizard notifies you about it. Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manually afterwards. After the reboot components are registered and Phoenix is ready for use. Note that Phoenix doesn't work, if components are not registered.
RH-37 Service Software and Tuning Instructions Nokia Customer Care Now the installation of Phoenix Service SW is ready and it can be used after: • installing phone model specific Phone Data Package for Phoenix • configuring users and connections FLS-4S can be used right away. FPS-8* can be used after updating Flash Update Package files to it .
RH-37 Service Software and Tuning Instructions Nokia Customer Care a11_2003_41_5_28) the installation will be interrupted. Please always follow the instructions on the screen. Uninstalling Phoenix Uninstallation can be done manually from Windows Control Panel - Add / Remove Programs. Choose “Phoenix Service Software” and click "Add/Remove". Choose “Remove” to uninstall Phoenix.
RH-37 Service Software and Tuning Instructions Nokia Customer Care Progress of the uninstallation is shown. If the operating system does not require rebooting, select “Finish” to complete. If the operating system requires rebooting, Install Shield Wizard notifies you about it. Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manually afterwards.
Nokia Customer Care RH-37 Service Software and Tuning Instructions Repair If you experience any problems with the service software or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix. Note that the original installation package (e.g. phoenix_service_sw_a12_2003_50_6_35.exe) must be found on your PC when you run the repair setup. Run Windows Control Panel - Add / Remove Programs, choose “Phoenix Service Software”. Click "Add/Remove".
RH-37 Service Software and Tuning Instructions Nokia Customer Care Phoenix reinstalls the required components and registers them, the procedure is the same as in the update installation. To complete, choose “Finish” .
Nokia Customer Care RH-37 Service Software and Tuning Instructions Data Package for Phoenix (Product Specific) Before installation Product Data Package contains all product specific data to make the Phoenix Service Software and tools usable with a certain phone model. Check that the dongle is attached to the parallel port of your computer. Install Phoenix Service SW. Download the installation package (e.g. RH-37_dp_v_0.00_mcuA0.00.0.exe) to your computer (e.g. C:\TEMP) Close all other programs.
RH-37 Service Software and Tuning Instructions Nokia Customer Care To continue, choose “Next”. In this view, you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version needed with this data package. Choose “Next”. To continue, confirm the location and choose “Next” .
RH-37 Service Software and Tuning Instructions Nokia Customer Care Phoenix application is installed and the directory is shown. Choose “Next” to continue. To start copying the files, choose “Next”..
RH-37 Service Software and Tuning Instructions Nokia Customer Care Phone model specific files are installed. Please wait. To complete installation, choose “Finish”. You now have all phone model specific files installed in your Phoenix service SW.
RH-37 Service Software and Tuning Instructions Nokia Customer Care Now Phoenix can be used to for example flash phones and print type labels after: • configuring users • managing connections FLS-4S can be used right away. FPS-8* can be used after updating flash update package files to it . Uninstalling the data package Uninstallation can also be done manually from Windows Control Panel / Add / Remove Programs/ -> RH-37 Phone Data Package.
RH-37 Service Software and Tuning Instructions Nokia Customer Care Once the previously installed data package is uninstalled, choose “Finish”. Run the RH-37_dp_v_0.00_mcuA0.00.0.exe again in case you want to continue installation from the beginning.
Nokia Customer Care RH-37 Service Software and Tuning Instructions Configuring Users Start Phoenix Service SW and Login. To add new user, choose “Edit”. If user ID is already configured, choose your own user ID from the list and choose “OK”. To continue, choose “Add”.
RH-37 Service Software and Tuning Instructions Nokia Customer Care Type in your name and initials in the fields and choose “OK”. User has now been created, choose “OK”. You are now able to login with this username, choose “OK”.
RH-37 Service Software and Tuning Instructions Nokia Customer Care Managing Connections Start Phoenix service SW and login. Choose “Manage Connections” from the “File” menu. In this dialog, you can select, edit, delete existing connections and create new ones. You can create a connection either manually or by using a Connection Wizard. To add new connection, choose “Add” and select if you want to create it manually or by using the Wizard. To continue, choose “Next”.
RH-37 Service Software and Tuning Instructions Nokia Customer Care In the next dialogs, you are asked to select some settings for the connection. Manual settings A) For FLS-4S POS Flash Device choose following connection settings • Media: FBUS • COM Port: Virtual COM Port used by FLS-4.
Nokia Customer Care RH-37 Service Software and Tuning Instructions If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection. Activate the connection you want to use by clicking it. Use up/down arrows to move it on top of the list. Choose “Apply”. The connection is now selected and can be used after closing the “Manage Connections” window. The selected connection is shown at the right-hand bottom corner of the screen.
RH-37 Service Software and Tuning Instructions Nokia Customer Care When a product is found, Phoenix loads product support and when everything is ready, name of the loaded product support module and its version are shown at the bottom of the screen.
Nokia Customer Care Company confidential RH-37 Service Software and Tuning Instructions Updating Flash Support Files for FPS-8* and FLS-4* Before installation • Install Phoenix Service SW. • Install phone model Specific Data package for Phoenix. The flash support files are delivered in the same installation package with Phoenix data packages or newer Phoenix packages beginning from September 2003.
RH-37 Company confidential Service Software and Tuning Instructions Nokia Customer Care it, the previous package is first uninstalled. Restart installation after that. If you try to downgrade the existing version, the setup will be aborted. However, if you want to downgrade, uninstall newer files manually from the Control Panel and then rerun the installation again. If an older version exists on your PC and it needs to be updated, choose “Next” to continue installation.
Company confidential RH-37 Service Software and Tuning Instructions Nokia Customer Care The installation continues. To complete the procedure, choose “Finish”. FLS-4 can be used right after the flash update package is installed. Issue 1 07/04 Copyright Nokia. All rights reserved.
RH-37 Company confidential Service Software and Tuning Instructions Nokia Customer Care FPS-8* flash prommer must be updated by using Phoenix! Updating FPS-8* flash prommer SW Start Phoenix service software and login. Manage connection correctly for the FPS-8* flash prommer. Select ”FPS-8 maintenance” from the ”Flashing” menu. When a new FPS-8 flash update package is installed to your computer, you are asked to update the files to your FPS-8 Prommer. Page 32 Copyright Nokia. All rights reserved.
Company confidential RH-37 Service Software and Tuning Instructions Nokia Customer Care Select ”Yes” to update files. The update procedure takes a couple of minutes, please wait until you are notified that the update has been successful. Choose “OK” and close “FPS8 Maintenance” UI. View after a successful prommer software update. Issue 1 07/04 Copyright Nokia. All rights reserved.
RH-37 Company confidential Service Software and Tuning Instructions Nokia Customer Care FPS-8 sw can also be updated by pressing the ”Update” button and selecting the appropriate fps8upd.ini file under C:\Program Files\Nokia\Phoenix\Flash. All files can be loaded separately to FPS-8. To do this, just press the right mouse button in the ”Flash box files” window and select the desired file type. More information and help can be found from the “Help” dialog. Page 34 Copyright Nokia. All rights reserved.
Company confidential RH-37 Service Software and Tuning Instructions Nokia Customer Care Activating and Deactivating FPS-8 Before the FPS-8 can be successfully used for phone programming, it must be first activated. If there is a need to send the FPS-8 box to somewhere, e.g. for repair, the box must first be deactivated. Activating FPS-8 Before FPS-8 can be successfully used for phone programming, it must be activated.
RH-37 Company confidential Service Software and Tuning Instructions Nokia Customer Care If you save the activation file you to some other directory on your PC, please browse to find it. The box will be activated when you choose “Open”. To complete the activation, turn FPS-8 power off and on. Deactivating FPS-8 Start Phoenix Service Software. Select ”FPS-8 maintenance” from ”Flashing” menu as when activating prommer or updating sw. Select “Deactivate” from the “FPS8 Maintenance” UI.
Company confidential RH-37 Service Software and Tuning Instructions Nokia Customer Care JBV-1 Docking Station SW The JBV-1 Docking Station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone specific Docking Station Adapter is used for different service functions. The JBV-1 Docking Station contains Software (Firmware) which can be updated.
RH-37 Company confidential Service Software and Tuning Instructions Nokia Customer Care The installation begins, please read the information displayed. To continue, choose “Next” . Use suggested destination folder where JBV-1 SW package is installed and choose “Next” to continue. Page 38 Copyright Nokia. All rights reserved.
Company confidential RH-37 Service Software and Tuning Instructions Nokia Customer Care To continue, select “Full” Installation and choose “Next” . The program folder is created. To continue, choose “Next”. Software files are installed. Issue 1 07/04 Copyright Nokia. All rights reserved.
RH-37 Company confidential Service Software and Tuning Instructions Nokia Customer Care After a successful installation, choose “Finish” to complete. YOU CAN NOW CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER. Connect power to JBV-1 (11-16V DC) from an external power supply, then connect the USB cable between JBV-1 USB connector and PC. The next step is to install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package.
Nokia Customer Care Company confidential RH-37 Service Software and Tuning Instructions If the firmware version read from your JBV-1 is not the latest one available (v. 17 or older), it needs to be updated to version 18 by choosing “Update Firmware”. If you simply want to check the SW version, choose “Refresh Status”. To update your JBV-1 to new version 18, choose file JBV1v18.CDE and “Open”. Please wait, it takes a while until you can hear a “click” from the JBV-1. The older sw file JBV1v17.
RH-37 Company confidential Service Software and Tuning Instructions Nokia Customer Care You have now updated the JBV-1 software and it is ready for use. If you have several docking stations you need to update, disconnect the Power & USB cables from the previous one and connect them to the next docking station. Choose “Refresh Status” to see the current SW version and then “Update Firmware” to update the SW. After you have updated all docking stations, close the “JBV-1 Firmware Update” dialog.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Baseband Calibration If the UEMEK or the Combo memory has been changed, the baseband has to be calibrated. It is only the UEMEK that has to be calibrated for baseband. General instructions for tuning • Connect the phone to a PC, which has Phoenix Service Software and a dongle installed. A JBV-1 box and an FPS-8 flash box are also needed.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Figure 1: Selecting energy management calibration with Phoenix. Select “Calibrate” and save the results by pressing “Save To Phone” when the calibration is finished. Figure 2: Starting calibration using Phoenix Check that the values are within the limits given in table below.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Calibration limits Table 1: BB calibration limits Parameter Min Max ADC Offset -50 +50 ADC Gain 26500 28500 BSI Gain 950 1100 Battery Voltage Offset 2300 2900 Battery Voltage Gain 10000 11000 Charger Voltage 55800 64000 Charger Current Offset -150 +150 Charger Current Gain 3750 4650 Issue 1 07/04 Nokia Corporation Page 45
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Phoenix Tuning General instructions for tuning Connect the phone to a PC, which has Phoenix Service Software and a dongle installed, using either • repair jig and DAU-9S (RS232) cable or • repair jig and XCS-4 cable via FPS-8 flash box or • DAU-9T cable (RS232). Connect the phone to a power supply (DC voltage of 3.6V, min. current of 3A) and switch the phone on. Start Phoenix Service Software and open FBUS connection.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Table 2: List of necessary tunings after replacement of RF key components and surrounding R/C/Ls N7500 G7501 G7500 N7700 Z7803 Z7700 x x x x x x x x x x Rx Channel Select Filter Calib. Tx IQ Tuning Tx Power Level Tuning x Rx Band Filter Resp. Calib. Z7802 Z7801 Antenna Switch Module SAW 1800 Rx SAW 1900 Rx RF ASIC (Helgo 8.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care For an error free initial synchronization, the 26 MHz frequency of the reference oscillator must be accurate enough. Therefore, the previously calibrated AFC value is written to the DA converter and the corresponding AFC voltage tunes the VCTCXO to the correct frequency. The AGC calibration detects the gain values of the RX chain. The RF LNA can be switched either on or off.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care The setup should now look like this: The results must fulfill the following limits: Calibration value / Test case Typical Low limit High limit AFC value / check AFC_VALUE [DAC] 53 -350 +350 AFC Slope / check AFC_SLOPE [DAC] 128 90 165 Rssi 4 / Check RX GSM xxx Gain A 5 [dB] 89 (92) 83 (86) 95 (98) Rssi 5 / Check RX GSM xxx Gain A 6 [dB] 94 (99) 88 (93) 100 (105) Rssi 6 / Check RX GSM xxx Gain A 7 [dB] 100 (105) 94 (9
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Otherwise continue Rx calibration according to the tuning steps 2 and 3 for GSM1800 respectively GSM1900 bands. Note the limits of the calibration mentioned in the list above. Pop up window for Rx calibration of GSM1800 band Calibration fails and possible reasons: • If the whole calibration fails, the low band receiver chain (GSM850 or GSM900) or the synthesizer part (including reference oscillator) might be defective.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care If a radio communication tester (CMD 55, CMU 200, HP 8960, MT 8801) is used, assure that is switched on and switched off. Compensate for external RF cable and test jig losses. Make sure that the field is set to -60 [dBm]. Press the button in the window.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Tune the band filters and save its compensation values to the phone memory for each GSM band as described above. Automatic tuning A faster and more comfortable method for Band Filter Calibration (BFC) can be performed by the automatic tuning mode. This requires an RF signal generator that can be internally programmed for sweeping, e.g. Agilent E4421B.
Nokia Custome Care RH-37 Service Sofftware and Tuning Instructions (The example below shows a screen shot in GSM900!) Press OK for tuning. The new tuning values are highlighted in the column . Note the limits as specified in the table below. Press Save & Continue Tune the band filters and save its compensation values to the phone memory for each GSM band as described above.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Channel Number (as indicated in the < Rx Band Filter Response Compensation > window) Limits (of < Measured Level Difference >) Meas. point GSM900 GSM1800 GSM1900 Low High First 965 497 497 -6.0 dB +2.0 dB N1 975 512 512 -3.0 dB +2.0 dB N2 987 535 537 -3.0 dB +2.0 dB N3 1009 606 586 -3.0 dB +2.0 dB N4 37 700 661 -2.0 dB +2.0 dB N5 90 791 736 -3.0 dB +2.0 dB N6 114 870 794 -3.0 dB +2.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care The notch value might not be displayed in later Phoenix versions. Press Tune and the optimal values are found. Press Stop, the values are saved to the phone and the calibration has finished.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Note: TX Power Tuning must be done with a peak power meter, e.g. Anritsu model ML2408A with Anritsu Peak Power Sensor MA2442A and a suitable attenuator. The use of the built-in power meter of GSM testers is likely to cause larger errors than the use of a dedicated power meter and might cause miss tuning so that the phone might be not compliant with the GSM specifications. Set power supply voltage Vcc = 3.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Tx power level tuning GSM900 in GMSK mode Tuning of GSM850 and GSM900 work in the same manner, only band settings are different. Set the operating mode to local mode. Select Tuning TX Power Level Tuning Wait until the TX Power Level Tuning window is popped up. Connect a calibrated power meter to the RF connector of the phone.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Adjust DAC Values for all power levels according to the target values: TX PA Mode Power level Target power (dBm) High 5 32.5 15 13 19 5 Base level -27 The power levels may differ from the target power levels mentioned in Phoenix. Make sure that the output power for Power Level 5 is equal or lower than 1dB below the saturation output power.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Check if all levels match the target values, correct if necessary and then press . Note: For Phones with RFMD power amplifier also the EDGE power level 7 needs to be tuned. The window (like shown above) will pop up accordingly. Tx power level tuning GSM1800 & GSM1900 in GMSK mode On the popped up window, press ok.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Adjust DAC Values for all power levels according to the target values: Power level Power (dBm) 0 30 11 8 15 0 Base level -27 The power levels may differ from the target levels mentioned. Make sure that the output power for Power Level 0 is equal or lower than 1dB below the saturation output power. Determine the saturation power by setting the DAC Value to its maximum, for example, adjust the DAC Value to 29.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Tx power level tuning GSM1800 & GSM1900 in EDGE mode On the popped up window, press ok.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Adjust DAC Values for all power levels according to the target values. Check if all levels match the target values, correct if necessary and then press < Save & Continue >. Proceed with the 1900 MHz band. TX I/Q tuning This tuning must be performed in all three bands in GMSK mode and in EDGE mode. The tuning is carried out exactly the same way in each band and is therefore described only once.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Select RF Controls Operation Mode Burst RX/TX Channel 37 TX Data Type All1 TX Power Level 5 The setup should now look like this: Note: Dependent on the Phoenix version also VBAT value is not displayed The power levels during TxIQ are adjusted automatically. An explicit selection of power level with RfControls is not necessary.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care If a spectrum analyzer is used, make the following settings. GSM900 Center Frequency 897.4 MHz Frequency Span 300 kHz Resolution Bandwidth 3kHz Video Bandwidth 3kHz Sweep Time 100 msec. Sweep Type Clear/Write Detector Type Max Peak Reference level 35 dBm Marker 1 897.33229 MHz Marker 2 897.4 MHz Marker 3 897.46771 MHz The spectrum analyzer now shows a plot like this: Marker 1 [T1] RBW 3 kHz RF Att Ref Lvl 25.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Use the variables 'TX I DC offset' and 'TX Q DC offset' to adjust the carrier signal to a minimum level (marker 2). Tuning can be performed by using arrow keys on the keyboard. Pushing the sliders by using the mouse is less sensitive however possible. After tuning to the minimum the level difference between marker 2 and the peak levels at marker 1 must exceed 40dB.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care The spectrum analyzer now shows a plot like this: Marker 1 [T1] RBW 3 kHz RF Att Ref Lvl 25.61 dBm VBW 3 kHz Mixer 35 dBm 897.33229000 MHz SWT 3 s 30 dB -20 dBm Unit dBm 35 21 dB Offset 30 1 [T1] 1 25.61 dBm A 897.33229000 MHz LN 2 [T1] -22.44 dBm 20 897.40000000 MHz 3 [T1] -38.76 dBm 897.46771000 MHz 10 1MA 0 -10 2 -20 -30 3 -40 -50 F2o F1o -60 -65 Center 897.4 MHz Date: 24.OCT.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Here you can see an example: Fully automatic calibration, tuning & measurement by Phoenix Auto-tune is designed to align the phone' s RF part easier and faster, it calibrates, tunes, measures the following: • Rx channel select filter calibration • Rx calibration • RX band filter response compensation • Tx power level tuning • Tx I/Q tuning and saves the results in a log-file, if wanted.
RH-37 Service Sofftware and Tuning Instructions • Usage of XRF-1 cable • Usage of the jig MJ-22 Nokia Custome Care There is no need to adjust any value, since all values are correctly pre-defined in the proper file delivered with the install-packages Preparations for Phoenix Follow the instructions as described in chapter General instructions for tuning.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Edit the column . Note: Jig and product are pre-defined. GPIB interface The GPIB card shall be labeled by National Instruments or at least compatible with their products. Drivers must be installed and card by Phoenix. The following procedure has to be made once for : Select Tools Alt-T Options Alt-O GPIB card Alt-G The window pops up.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care The set up should now look like this: Automatic tuning procedure Select Tuning Auto-Tune Alt-U Alt-A Tune Alt-T The results are displayed as follows: The result values are logged in a result-file, if initiated according to the following chapter.
RH-37 Service Sofftware and Tuning Instructions Nokia Custome Care Log file To enable the creation of a log file for saving the calibration, tuning and measurement results Select Tuning Alt-U Auto-Tune Alt-A Auto-Tune options Alt-O Press the button ON and select the path of the result file. Phone book downloading Within the test mode it is not possible to download the ME phone book, if a SIM is inserted. It works fine in normal mode.
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