Nokia Customer Care RH-37 Cellular Phones 4 - Service Tools Issue 1 07/04 2004 Nokia Corporation Company Confidential Page 1
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Company Confidential Nokia Customer Care RH-37 Service Tools Table of Contents Page No List of service tools .............................................................................................................................. 5 JVB-1 Docking Station (Product Code: 0770298) with DA-16 Docking Station Adapter 7 DA-16 Docking Station Adapter (Product Code: 0770770) ..................................................... 8 SA-25 Antenna Coupler (Product Code: 0770769) ................................
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Company Confidential Nokia Customer Care RH-37 Service Tools Service Tools List of service tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RH-37, refer to various set-ups.
RH-37 Service Tools Company Confidential Nokia Customer Care Type Designator Description Part Code CA-10DS Bi-directional parallel cable 0730298 PKD-1 Software protection key 0750018 SCB-3 DC-Cable 0730114 SPS-2 Solder paste spreader 0770471 DAU-9T Service cable (for testing phone with Xpress-on funshell) 0730267 Programme Specific Service Tool spare parts Page 6 10pcs 2A fuse for MJ-22 module jig 0770622 10pcs Test pins for MJ-22 module jig 0770557 10pcs Test pins for MJ-22 module
Company Confidential Nokia Customer Care RH-37 Service Tools JVB-1 Docking Station (Product Code: 0770298) with DA-16 Docking Station Adapter The JVB-1 docking station has been designed for calibration and software update use. The DA-16 docking station adapter makes signal connections to the phone. JVB-1 and DA-16 are used as one unit.
RH-37 Service Tools Company Confidential Nokia Customer Care DA-16 Docking Station Adapter (Product Code: 0770770) Docking station adapter for assembled RH-37 phones. The docking station adapter supports testing, flashing, energy management calibration. If used in conjunction with the RF-coupler SA-25, also RF function testing is possible.
Company Confidential Nokia Customer Care RH-37 Service Tools SA-25 Antenna Coupler (Product Code: 0770769) RF antenna coupler for use with the docking station adapter (DA-16). Extends the docking station adapter to allow RF function tests in GSM bands 850, 900, 1800 and 1900 MHz.
RH-37 Service Tools Company Confidential Nokia Customer Care Installing instructions for RF Coupler to Docking Station Adapter Open the housing by pressing the housing apart. Now you can remove the bottom plate of the docking station adapter.
Company Confidential Nokia Customer Care RH-37 Service Tools Remove the four screws fixing the PWB by using Torx T6 screw driver. These screws are too short, therefore four longer screws are delivered together with the coupler. Install the coupler and use the new screws.
RH-37 Service Tools Company Confidential Nokia Customer Care Close the docking station adapter by attaching the bottom plate. Ready.
Company Confidential Nokia Customer Care RH-37 Service Tools SF-17 CCS POS Flash Adapter (Product Code: 0770844) Point of sales flash adapter for RH-37 phones. SF-17 establishes a simple environment for SW update purposes and connects to the same flash test pattern and the phone battery contacts. Features include: • flashing and testing of the attached phone • overvoltage and reverse polarity protection of adapter and attached phone • green LED: power supply valid and attached to the phone (3.
RH-37 Service Tools Company Confidential Nokia Customer Care MJ-22 Module Repair Jig (Product Code: 0770843) Repair Jig for RH-37 phone module that allows full phone function.
Company Confidential Nokia Customer Care RH-37 Service Tools Power supply features • jig and phone power supply via 3mm DC jack, fuse • power stabilization and voltage regulator on jig (can be bypassed by jumper) • reverse and over-voltage protection of jig and phone module Communication and status LED’s • green: Power supply • green: MBUS activity • orange: FBUS activity • jumper to disable LED’s for precise phone module current consumption measurements Spare parts • spring loaded test pin
RH-37 Service Tools Company Confidential Nokia Customer Care RJ-17 Soldering Jig (Product Code: 0770840) Soldering jig is used for module level repair, either as fixation in µBGA rework places or when there is need to hold a module on the work bench for any other repair.
Company Confidential Nokia Customer Care RH-37 Service Tools SS-42 Camera Removal Tool (Product Code: 0780449) Used to unlock and lift out camera module. Note: Replaces SRT-10 which can only be used for unlocking.
RH-37 Service Tools Company Confidential Nokia Customer Care ST-13 PA Rework Stencil (Product Code: 0770848) The PA rework stencil is reused from RH-23. SK-9 PA rework kit 0274819 containing RJ-21 PA rework jig (designed for RH-23 and RH-37) ST-11 PA rework stencil (designed for RH-23) For RH-37 power amplifier repairs, the following stencil is needed instead of the above mentioned stencil (to be ordered separately).
Company Confidential Nokia Customer Care RH-37 Service Tools Rework procedure Due to the large mechanical tolerance of the power amplifiers, the following procedure is necessary: 1 Put the power amplifier into the RJ-21 rework jig. The PA should be placed in the best fit location, this is determined by placing it in the largest location first, if this is to large reposition the PA in the next size location. This should be carried out until the best fit location is found.
RH-37 Service Tools Page 20 Company Confidential Nokia Customer Care 4 Remove the stencil and the PA from the jig. 5 Start the soldering process.
Company Confidential Nokia Customer Care RH-37 Service Tools RJ-46 Antenna Switch Rework Jig (Product Code: 0780374) View of RJ-46 ST-15 Antenna Switch Solder Paste Stencil (Product Code: 0780412) View of ST-15 Issue 1 07/04 2004 Nokia Corporation Page 21
RH-37 Service Tools Company Confidential Nokia Customer Care FPS-8 Flash Prommer (Product Code: 0080321) The flash prommer FPS-8 is used with e.g. docking station (+adapter) or the POS flash adapter. Power is supplied to FPS-8 from the universal power supply.
Company Confidential Nokia Customer Care RH-37 Service Tools FPS-11 Multiprommer (Product Code: 0770758) View of FPS-11 ACF-8 Universal Power Supply (Product Code: 0680032) ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A output.
RH-37 Service Tools Company Confidential Nokia Customer Care FLC-2 DC Cable (Product Code: 0730185) The FLC-2 is used to supply a controlled operating voltage. View of FLC-2 AXS-4 Service Cable (Product Code: 0730090) The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors e.g. between PC and FPS-8. Cable length is 2 meters.
Company Confidential Nokia Customer Care RH-37 Service Tools XCS-1 Service Cable (Product Code: 0730218) The XCS-1 service cable is used to connect FLS-4 to SF-17. View of XCS-1 SW Security Device PKD-1 (Product Code: 0750018) SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software.
RH-37 Service Tools Company Confidential Nokia Customer Care FLS-4S POS (Point Of Sale) Flash Device (Sales Pack) FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. Product Code Sales Pack - Europe/Africa 0080541 Sales Pack - APAC 0080542 Sales Pack- US 0080543 View of FLS-4S PCS-1 Power Cable (Product Code: 0730012) The PCS-1 power cable (DC) is used to connect e.g. JVB-1 to FPS-8.
Company Confidential Nokia Customer Care RH-37 Service Tools XRF-1 RF Cable (Product Code: 0730085) RF cable XRF-1 is used to connect e.g. module jig to RF measurement equipment. View of XRF-1 DAU-9S MBUS Cable (Product Code: 0730108) The MBUS cable DAU-9S has a modular connector, and is used with be tween PC's serial port and e.g. module jig.
RH-37 Service Tools Company Confidential Nokia Customer Care SCB-3 DC Cable (Product Code: 0730114) The DC cable SCB-3 is used to connect e.g. JVB-1 to the phone. View of SCB-3 XCS-4 Modular Cable (Product Code: 073017) XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing and service purposes.
Company Confidential Nokia Customer Care RH-37 Service Tools CA-5S Service Battery Cable (Product Code: 0730283) Charger plug to charger plug service cable. View of CA-5S CA-10DS Bi-directional Parallel Cable (Product Code: 0730298) Bi-Directional parallel cable included in FPS-8 sales pack.
RH-37 Service Tools Company Confidential Nokia Customer Care DAU-9T Service Cable (Product Code: 0730267) Pop-PortTM to D9 connector service cable, used for testing correct operation of phone and XPress-on Funshell.