nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany RH-64 PAGE 1 (20) Approved 1.0 DJk/MGR Confidential 23.06.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 2 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 TABLE OF CONTENT Page 1. INTRODUCTION...................................................................................................................................................................................3 2. GENERAL REPAIR INFORMATION...............................................................................................
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 3 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 4 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: o To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 5 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 6 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 1600/1110 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 7 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 5. SPARE PARTS OVERVIEW Service Manual 1600/1110 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 8 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 9 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 7. SERVICE TOOLS FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Internal Battery BL-5C Inserted under the back cover, this Li-Ion 900 mAh battery provides power in a lightweight package.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 10 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 Test Pins for Flash Adapter SF-10 RJ-79 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 11 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 12 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 9. DISASSEMBLY INSTRUCTIONS 1.) Needed tools for disassembly and assembly. 2.) Protect the window with a film. 3.) Press the Release Button and remove the B-Cover. 4.) Use the SRT-6 to unlock the A-Cover on both sides. For Nokia 1600 only! 5.) Remove the A-Cover. Always start on the top side of the device when re-assembling the A-Cover.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 13 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 9.) Unscrew the six, Torx Plus® size 6 screws in the shown order. For assembly, use the reverse order and a Torx Plus® size 6 driver with a torque setting of 24Ncm. 10.) Lift the LCD Shielding while pressing on the LCD Module with a clean cloth carefully. 11.) Remove the LCD Shielding. 12.) Remove the Acoustic Channel. 13.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 14 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 17.) Remove the Light Guide Assy. 18.) Lift the Engine Module a bit with the SRT-6 and remove it from the D-Cover Assy. 19.) The Antenna IHF Assy drops out when turning the D-Cover Assy. 20.) Press out the Easy Flash Connector by using the DC-plug. 21.) Remove the Microphone with the slotted screwdriver.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 15 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 10. LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward. Only marked components ( e.g. I002 ) can be changed. The start point of repair activities regarding the appeared fault symptoms.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 16 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 11. QUICK TROUBLE SHOOTER PART 1 Service Manual 1600/1110 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 17 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 12. QUICK TROUBLE SHOOTER PART 2 Service Manual 1600/1110 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 18 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 13. GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 19 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 15. FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection film. Put the unit under the stretch film. Add repair documentation e.g.
nokia CONNECTING PEOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany PAGE 20 (20) Approved 1.0 DJk/MGR Confidential 23.06.2005 16. ESD PROTECTION REQUIREMENTS Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el.
