User's Manual

ManualsBrandsNokia Solutions and Networks ManualsElectronicsSC300 1X Microcell @ 1.9 GHz

SC300 1X BTS Hardware

Installation, ATP, and FRU

Procedures

Software Release 2.16.0.x (1.9 GHz)

SC300

CDMA 2000 1X

English

JAN 2002

68P09253A43–1

DRAFT

Summary of content (96 pages)

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SC 300 1X BTS Hardware Installation, ATP, and FRU Software Release 2.16.0.x (1.
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Notice While reasonable efforts have been made to assure the accuracy of this document, Motorola, Inc. assumes no liability resulting from any inaccuracies or omissions in this document, or from use of the information obtained herein. The information in this document has been carefully checked and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies or omissions. Motorola, Inc.
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Table of Contents SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures Software Release 2.16.0.x (1.9 GHz) List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi General Safety . . . . . . .
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Table of Contents – continued Chapter 4: Preparing Site Cabling for Sites Equipped with Customer–Supplied Site I/O Interface Cabling Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Cable Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Site Cabling for BTS With Customer–Supplied Site I/O Interface . . . . . . . . . .
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Table of Contents – continued AC Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23 DC Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents – continued Shut Down & Restoring BTS Signaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Site I/O Junction Box Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 Short Duration Battery Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . 8-17 Remote GPS Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 Full Unit Replacement Procedures . . . . . . . . . . . . . . . . . .
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List of Figures SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures Software Release 2.16.0.x (1.9 GHz) JAN 2002 Figure 1-1: MicroCell Unit Mounted on a Wall . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Figure 1-2: Primary Surge Suppressor Mounted on a Wall . . . . . . . . . . . . . . . . 1-5 Figure 1-3: MicroCell Unit Mounted on a Rack . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Figure 1-4: Primary Surge Suppressor Mounted on a Rack . . . . . . . . . . . . . . . .
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List of Figures – continued vi Figure 2-7: Concept of Functionality Clearances for MicroCell Units (V–Style Solar Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Figure 3-1: Holes to Use to Mount the Bracket to the Wall . . . . . . . . . . . . . . . . 3-7 Figure 3-2: Securing Mounting Bracket to a Wall . . . . . . . . . . . . . . . . . . . . . . . 3-8 Figure 3-3: Pole Adapter and Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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List of Figures – continued JAN 2002 Figure 5-7: DC Input Cable Connector Information . . . . . . . . . . . . . . . . . . . . . 5-10 Figure 5-8: Primary Surge Suppressor AC Input Power Connection Locations 5-12 Figure 5-9: Antenna Cabling Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Figure 5-10: Antenna Cabling for One Microcell with Primary Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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List of Figures – continued viii Figure 6-16: DC Power Cabling Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 Figure 6-17: Antenna Cabling Details for One MicroCell Unit . . . . . . . . . . . . . 6-27 Figure 6-18: Antenna Cabling for Two MicroCells . . . . . . . . . . . . . . . . . . . . . . 6-28 Figure 6-19: Antenna Cabling for Three MicroCells . . . . . . . . . . . . . . . . . . . . . 6-28 Figure 6-20: Antenna Cabling for Four MicroCells . . . . . . . . . . . . . . .
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List of Figures – continued JAN 2002 Figure 7-17: RS232–IEEE488 Converter Serial Cable Configuration . . . . . . . . 7-19 Figure 7-18: Gigatronics 8541C Power Meter Detail . . . . . . . . . . . . . . . . . . . . . 7-41 Figure 7-19: HP8935 Test Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42 Figure 7-20: HP8921A and HP83236A/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43 Figure 7-21: R3465 Communications Test Set . . . . . . . . . . . . . . . .
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List of Tables SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures Software Release 2.16.0.x (1.9 GHz) x MPE Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi Table 1-1: Required Tools and Materials for Pole Mounting . . . . . . . . . . . . . . . 1-11 Table 1-2: Required Tools and Materials for Rack Mounting . . . . . . . . . . . . . . 1-12 Table 1-3: Required Tools and Materials for Concrete Wall Mounting . . . . . . .
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List of Tables – continued JAN 2002 Table 4-8: MicroCell Expansion Kit for Units 3 to 4 Current 2m MIBs A and C – T448H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Table 4-9: MicroCell Expansion Kit for Units 3 to 4 Longer 5M MIBs A and C – T448G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Table 4-10: RGPS Synchronization Cable Kit – SGKN4351A . . . . . . . . . . . . 4-5 Table 4-11: RGPS Synchronization Cable Kit – SGKN4352A . . . . . . . . . . . .
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List of Tables xii – continued Table 5-7: Procedure to Install the AC Input Cable(s) on a BTS Equipped with Optional Primary Surge Suppressor . . . . . . . . . . . . . . . . . 5-11 Table 5-8: Procedure to Install the DC Input Cable(s) on a BTS Equipped with Optional Primary Surge Suppressor . . . . . . . . . . . . . . . . . 5-11 Table 5-9: Required Cables for Antenna Connections . . . . . . . . . . . . . . . . . . . . 5-13 Table 5-10: Pin and Signal Information for Cables C and D (Antenna Cable) .
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List of Tables – continued JAN 2002 Table 6-16: Required Cables for AC Input Power Cabling . . . . . . . . . . . . . . . . 6-23 Table 6-17: Procedure to Connect AC Power Cable to the Unit . . . . . . . . . . . . 6-23 Table 6-18: Required Cables for DC Input Power Cable Installation . . . . . . . . 6-25 Table 6-19: Procedure to Connect DC Input Power Cabling to the Unit . . . . . . 6-25 Table 6-20: Required Cables for Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . .
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List of Tables xiv – continued Table 7-10: Procedure to Verify and Change BTS Sync Mode . . . . . . . . . . . . . 7-27 Table 7-11: Procedure to Verify DPLL Tracking . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Table 7-12: Procedure to Verify Default Startup Coordinates . . . . . . . . . . . . . . 7-29 Table 7-13: Procedure to Set Frame ID for Multi–Unit Logical BTS Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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List of Tables – continued JAN 2002 Table 7-45: Procedure to Run TX ATP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78 Table 7-46: Procedure to Run TX Test Using Backup Synchronization . . . . . . 7-78 Table 7-47: Procedure to Run RX ATP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84 Table 7-48: Procedure to Generate an ATP Report . . . . . . . . . . . . . . . . . . . . . . . 7-88 Table 7-49: Procedure to Copy CAL Files from LMF to a Diskette . . . . . . . . .
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Foreword Scope of manual This manual is intended for use by cellular telephone system craftspersons in the day-to-day operation of Motorola cellular system equipment and ancillary devices. It is assumed that the user of this information has a general understanding of telephony, as used in the operation of the Public Switched Telephone Network (PSTN), and is familiar with these concepts as they are applied in the cellular mobile/portable radiotelephone environment.
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Foreword – continued The following typographical conventions are used for the presentation of software information: In text, sans serif BOLDFACE CAPITAL characters (a type style without angular strokes: i.e., SERIF versus SANS SERIF) are used to name a command. In text, typewriter style characters represent prompts and the system output as displayed on an operator terminal or printer.
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Foreword – continued Reporting manual errors In the event that you locate an error or identify a deficiency in your manual, please take time to write to us at the address above. Be sure to include your name and address, the complete manual title and part number (located on the manual spine, cover, or title page), the page number (found at the bottom of each page) where the error is located, and any comments you may have regarding what you have found.
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General Safety Remember! . . . Safety depends on you!! The following general safety precautions must be observed during all phases of operation, service, and repair of the equipment described in this manual. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the equipment. Motorola, Inc. assumes no liability for the customer’s failure to comply with these requirements.
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General Safety – continued Do not substitute parts or modify equipment Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification of equipment. Contact Motorola Warranty and Repair for service and repair to ensure that safety features are maintained. Dangerous procedure warnings Warnings, such as the example below, precede potentially dangerous procedures throughout this manual. Instructions contained in the warnings must be followed.
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FCC Requirements Content This section presents Federal Communications Commission (FCC) Rules Parts 15 and 68 requirements and compliance information for the SC 300 Microcell Base Transceiver Subsystems (BTS). Warning – Radio Frequency Radiation Hazard WARNING This equipment is designed to generate and radiate radio frequency (RF) energy. It should be installed and maintained only by trained technicians.
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FCC Requirements – continued all directions. Order additional labels as required for your specific application. FCC Part 15 Requirements Part 15.19a(3) – Information to User This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Part 15.
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FCC Requirements – continued If the dial–in site access modem causes harm to the telephone network, the telephone company will notify you in advance that temporary discontinuance of service may be required. If advance notice is not practical, the telephone company will notify you of the discontinuance as soon as possible. Also, you will be advised of your right to file a complaint with the FCC if you believe it is necessary.
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Revision History Manual Number 68P09253A43 Manual Title SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures Software Release 2.16.0.x (1.9 GHz) Version Information The following table lists the manual version, date of version, and remarks on the version. Version Level Date of Issue 1 JAN 2002 Remarks Draft/preliminary version for DE/CIE/DV&V review . Cellular Manual Revision Information The following table lists Cellular Manual Revision (CMR) number, date of CMR, and remarks on the CMR.
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Patent Notification Patent numbers This product is manufactured and/or operated under one or more of the following patents and other patents pending: 4128740 4193036 4237534 4268722 4282493 4301531 4302845 4312074 4350958 4354248 4367443 4369516 4369520 4369522 4375622 4485486 4491972 4517561 4519096 4549311 4550426 4564821 4573017 4581602 4590473 4591851 4616314 4636791 4644351 4646038 4649543 4654655 4654867 JAN 2002 4661790 4667172 4672657 4694484 4696027 4704734 4709344 4710724 4726050 4729531 47379
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Patent Notification – continued Notes xxvi SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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1 Chapter 1: Introduction Table of Contents JAN 2002 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site Manager . . . . . . . . . . . .
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1 Table of Contents – continued Notes SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Introduction 1 Scope of This Document This document provides information pertaining to the hardware installation, cabling installation, ATP and Field Replaceable Unit (FRU) procedures of the Motorola MicroCell SC 300 CDMA Base Transceiver Subsystem (BTS) equipment. The FRU procedures do not cover the replacement of modules inside the unit. An individual SC 300 BTS unit will be referred to as the “unit” for the remainder of this document.
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1 Introduction – continued Chapter 7 “Acceptance Test Procedures (Optional)” – This chapter outlines the ATP used for a field audit after a BTS initial installation, if necessary. Chapter 8 “Field Replaceable Unit (FRU) Procedures” – This chapter provides the FRU procedures for the BTS system. Appendix A “Outdoor Grounding Guidelines Overview” — This chapter overviews the grounding information for external units. Use this chapter for general reference purposes only.
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Introduction – continued 1 Configurations The MicroCell supports single–carrier, omni configurations. The cover configurations for the MicroCell and Primary Surge Suppressor are: Use solar covers on the Microcell and optional Primary Surge Suppressor for all outside mounting applications. Use fin covers on the Microcell for indoor applications. The Primary Surge Suppressor uses solar covers only.
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1 Introduction – continued Figure 1-1: MicroCell Unit Mounted on a Wall SYSTEM CABLING IS NOT SHOWN. FIN AND SOLAR COVERS REMOVED FOR CLARITY.
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Introduction – continued 1 Figure 1-2: Primary Surge Suppressor Mounted on a Wall SYSTEM CABLING IS NOT SHOWN. SOLAR COVERS REMOVED FOR CLARITY.
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1 Introduction – continued Figure 1-3: MicroCell Unit Mounted on a Rack SYSTEM CABLING IS NOT SHOWN. FIN AND SOLAR COVERS REMOVED FOR CLARITY.
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Introduction – continued 1 Figure 1-4: Primary Surge Suppressor Mounted on a Rack SYSTEM CABLING IS NOT SHOWN. FIN AND SOLAR COVERS REMOVED FOR CLARITY.
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1 Introduction – continued Figure 1-5: MicroCell Unit Mounted on a Pole BACK SOLAR COVER SYSTEM CABLING IS NOT SHOWN. FRONT SOLAR COVER IS REMOVED FOR CLARITY.
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Introduction – continued 1 Figure 1-6: Primary Surge Suppressor Mounted on a Pole BACK SOLAR COVER SYSTEM CABLING IS NOT SHOWN. FRONT SOLAR COVER IS REMOVED FOR CLARITY.
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1 Required Documents Required Documents The following documents are required to perform the installation, ATP and FRU procedures of the cell site equipment: SC 300 BTS Hardware Installation, ATP and FRU – 68P09224A55 (This manual) Grounding Guidelines for Cellular Radio Installations – 68P81150E62. CDMA LMF Operator’s Guide – 68P64114A78.
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Installation Tools and Materials 1 Introduction Many of the tools and materials depend on the style of the wall, pole, or rack that the mounting bracket is being installed on. The tools and materials required to install the BTS hardware are specified for each mounting style. Due to the variability of mounting styles, additional tools and materials may be required to meet specific site needs. This is outside of the scope of this document and must be evaluated on a site to site basis.
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1 Installation Tools and Materials – continued Required Tools and Materials for Installing the Mounting Bracket on a Rack The following tools and materials in Table 1-2 are required to properly and safely install the mounting bracket on a rack. Table 1-2: Required Tools and Materials for Rack Mounting Hand Tools Materials Power Tools T30 Torx tamper bit, 1/4–in. hex MicroCell Mounting Kit No Power Tools Required Torque driver wrench, 1/4–in.
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ATP Tools and Materials 1 Policy To ensure consistent, reliable and repeatable test results, test equipment meeting the following technical criteria should be used to perform the ATP on the BTS equipment. NOTE During manual testing, you can substitute supported test equipment with other test equipment models not supported by the LMF. However, they must meet the same technical specifications.
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1 ATP Tools and Materials – continued Test Equipment List The following pieces of test equipment are required during the ATP. Common assorted tools like screwdrivers and keys are not listed but are still required. Read the owners manual on all of the following major pieces of test equipment to understand their individual operation prior to use in optimization. NOTE Always refer to specific OEM test equipment documentation for detailed operating instructions.
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ATP Tools and Materials – continued 1 Communications Test Set This procedure requires one of the following test sets: Motorola CyberTest Advantest R3465 and HP 437B or Gigatronics 8541C Power Meter Hewlett–Packard HP 8935 Hewlett–Packard HP8921 (w/CDMA and PCS interface for 1.7/1.9 GHz) and HP 437B or Gigatronics Power Meter. 4–port 10 Base T ethernet hub (optional) One 4–port, 10 base T, 10 Mbps, ethernet hub with BNC connector. This is used for LMF to BTS ethernet connections.
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1 ATP Tools and Materials – continued Male BNC to male cable One male BNC to male cable. This cable connects the 2 Second Reference to the external trigger of the Communication Test Set. Male BNC to Male SMA cable Two male BNC to male SMA cables. These cables are is used to connect the BTS 19.6608 MHz and 2 Second Reference to the Communication Test Set. 50 Ohm load One male N 50 Ohm load to terminate the unused antenna port for MicroCell receive testing.
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ATP Tools and Materials – continued 1 Span line (T1/E1) verification equipment As required for local application. RF test cable (if not provided with test equipment) Motorola model TKN8231A. Used to connect test equipment to the BTS during ATP or general troubleshooting procedures. Oscilloscope Tektronics model 2445 or equivalent. Used for waveform viewing, timing and measurements during general troubleshooting procedures.
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1 FRU Tools and Materials Introduction The following is a list of the FRUs for the Microcell unit and a list of the tools and materials necessary to perform the FRU installation and removal procedures: List of FRUs The following is a list of FRUs for the unit: 1. Site I/O Junction Box with Primary Surge Suppressor – Kit T450AE 2. Site I/O Junction Box without Primary Surge Suppressor – Kit T450AA 3. RGPS Head – Kit T472AP 4. Short Duration Battery – Kit T348AE 5. Primary Surge Suppressor – Kit T449AA 6.
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Unit Identification 1 Overview Figure 1-7 through Figure 1-19 show the various components of the SC 300 MicroCell system.
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1 Unit Identification – continued Figure 1-8: Site I/O Junction Box and Cable Figure 1-9: Subscriber Unit (SU) and Cable 1-20 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Unit Identification – continued 1 Figure 1-10: Primary Surge Suppressor (Optional) Figure 1-11: AC Installation Box (Optional) JAN 2002 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 1-21
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1 Unit Identification – continued Figure 1-12: Mounting Bracket for both MicroCell and Primary Surge Suppressor Figure 1-13: Adapters for Rack Mounting 1-22 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Unit Identification – continued 1 Figure 1-14: Adapters for Pole Mounting BUCKLESTRAP CHANNEL CLAMP UPPER CHANNEL EXTRUSION SEE DETAIL A CHANNEL CLAMP LOWER CHANNEL EXTRUSION DETAIL A SEE DETAIL A BUCKLESTRAP CHANNEL EXTRUSION CHANNEL CLAMP JAN 2002 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 1-23
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1 Unit Identification – continued Figure 1-15: Installation Handles for Lifting Unit (Optional) Figure 1-16: Short Duration Battery (Optional) 1-24 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Unit Identification – continued 1 Figure 1-17: Front and Back Fin Covers BACK COVER FRONT COVER Figure 1-18: Front and Back Solar Covers for MicroCell FRONT COVER BACK COVER JAN 2002 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 1-25
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1 Unit Identification – continued Figure 1-19: Front and Back Solar Covers for Surge Suppressor FRONT COVER BACK COVER 1-26 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Installation and ATP Order 1 Installation Order The pieces of the MicroCell and Primary Surge Suppressor units should be installed in the following order. 1. Unpack and inspect hardware 2. Install mounting hardware and bracket(s) 3. Install back solar cover to mounting bracket (required for outdoor installations and optional for indoor applications if fin covers will not be used). 4. Install RGPS head. 5. Prepare site cabling. 6.
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1 Installation and ATP Order – continued 11. Test equipment setup (test set calibration/GPIB address & clock setup) 12. Test equipment selection 13. Power meter calibration 14. Test cable calibration 15. Create CAL file 16. RF path audit 17. TX and RX acceptance tests 18. Subscriber unit test and setup 19. Generate an ATP report 20. Copy LMF CAL file to CBSC 21.
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Chapter 2: Site Preparation Table of Contents JAN 2002 Site Preparation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Installation Versus Internal Installation . . . . . . . . . . . . . . . . . . Verifications and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site Manager . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents – continued Notes 2 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Site Preparation Overview Overview This chapter provides the procedures and information to verify that the site is ready to have the equipment installed. It also provides procedures to ensure the safety of the installation personnel, protect the equipment from damage, and verify the site layout parameters. External Installation Versus Internal Installation The MicroCell system can be installed outdoors (external) or indoors (internal).
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Site Inspections Inspection Overview Inspect the site to verify that the necessary equipment has been properly installed. Also, as part of the inspection, verify that the equipment is adequate to support the Motorola equipment. Not all inspections may apply to every site. The site characteristics determine which inspections apply. 2 NOTE Installation of ancillary equipment (e.g., power supplies, terminal blocks, etc.) may be the responsibility of the installer.
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Site Inspections – continued Structural Inspections and Verifications 2 Wall loading capacity Verify with the site manager that the wall loading capacity has been previously checked by a qualified Civil Engineer and meets the specifications stated in the site-specific documentation. Pole loading capacity Verify with the site manager that the pole loading capacity has been previously checked and meets the specifications stated in the site-specific documentation.
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Site Inspections – continued fighting conditions are severe, wear full protective clothing, including helmet, self–contained, positive pressure or pressure demand breathing apparatus, bunker coat and pants, bands around arms, waist and legs, face mask, and protective covering for exposed areas of the head. 2 Product disposal IMPORTANT * The cooling system of the SC 300 BTS product contains Fluorinert FC–84. The cooling system is sealed before shipment and should not be incinerated.
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Site Inspections – continued Alarms Verify with the site manager that any of the following alarms called out in the site-specific documentation have been installed and previously checked for meeting the site-specific documentation specifications. vandalism surface water intrusion fire building high/low temperatures any customer-specific options. The interface of the alarms to the Motorola equipment will be part of the cell site equipment installation.
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Prepare Site for the Arrival of the Equipment Description 2 This information covers various topics not all of which are needed at every site. Based on the site characteristics execute the steps that apply to your site. Before installing the equipment, do the following to ensure the safety of installation personnel and to protect the equipment.
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Prepare Site for the Arrival of the Equipment – continued Procedure to Prepare the Site for the Equipment 2 Table 2-1: Procedure to Prepare the Site for the BTS Step Action 1 If some type of protective padding is available install it around any existing equipment at the site that could be damaged during installation of the units. 2 Hang plastic sheets around intended work areas to prevent dust and debris from damaging co-located equipment during installation.
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Dimensions and Clearances Overview 2 This information covers the dimensions and clearances associated with the MicroCell and Primary Surge Suppressor units. Dimensions and Clearances Table 2-2, Table 2-3, Figure 2-2 through Figure 2–7 show the installed dimensions and recommended clearances for each item. Table 2-2: Installation Dimensions for the MicroCell and Primary Surge Suppressor Units Item Height Width Depth Weight MicroCell (fully installed) 730 mm 28.76 in. 590 mm 23.25 in. 254 mm 10.
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Dimensions and Clearances – continued Table 2-4 Minimum Clearances for Surge Suppressor Vertical Mounting Item Front Back Left Right Top Bottom Installation and Maintenance Requirements 600 mm 23.62 in. 0 200 mm 7.87 in. 200 mm 7.87 in. 0 0 Functional Requirements (without solar cover) 0 0 100 mm 3.93 in. 100 mm 3.93 in.
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Dimensions and Clearances – continued Unit Dimensions The unit dimensions are shown below in Figure 2-2. 2 Figure 2-2: Overall Dimensions of MicroCell Unit and Primary Surge Suppressor MicroCell Unit Without Solar Cover With Solar Cover 450mm (17.71in.) 254 mm (10.01 in.) 730mm (28.76 in.) 590mm (23.22in.) 590 mm (23.25 in.) 150mm (5.90in.) Primary Surge Suppressor Without Solar Cover 465 mm (18.32 in.) With Solar Cover 254 mm (10.01 in.) 730mm (28.76 in.) 510 mm (20.08 in) 590 mm (23.
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Dimensions and Clearances – continued Unit Clearances The unit clearances are shown below in Figure 2-3 through Figure 2-7.
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Dimensions and Clearances – continued Figure 2-5: Installation and Functional Clearances for Primary Surge Suppressor (without Solar Covers) 200 mm clearance for tool access 600 mm from front of unit for unit installation and removal 200 mm clearance for tool access 2 2-12 200 mm clearance for tool access 600 mm from front of unit for FRU installation and removal 200 mm clearance for tool access Figure 2-6: Installation and Functional Clearances for Primary Surge Suppressor (with Solar Covers) S
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Dimensions and Clearances – continued Figure 2-7: Concept of Functionality Clearances for MicroCell Units (V–Style Solar Cover) 2 THIS ILLUSTRATION SHOWS THE CONCEPT OF HOW THE AREA ABOVE AND BELOW THE SC 300 BTS SHOULD BE AT LEAST 25% UNOBSTRUCTED. THERE IS NO BOX AROUND THE UNIT.
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Dimensions and Clearances – continued Notes 2 2-14 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Chapter 3: Installing Mounting Bracket and Remote GPS Table of Contents 3 JAN 2002 Mounting Bracket Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-1 Unpacking the Equipment and Inspecting for Damage . . . . . . . . . . . . . . . . . . . Objective . . . .
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Table of Contents – continued Notes 3 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Mounting Bracket Installation Overview Overview This chapter provides the information and procedures to: Unpack the equipment and inspect for damage. Install rack or pole adapters. Install the mounting bracket on a wall, pole, or rack. Attach the unit and covers to the mounting bracket. 3 Procedure Order The process of installing the mounting bracket and Remote GPS receiver requires that the following procedures be completed in the order shown. 1. Unpack the equipment and inspect for damage.
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Unpacking the Equipment and Inspecting for Damage Objective The objective of this procedure is to unpack the equipment and inspect it for damage. How System is Packed A unit is shipped in two boxes. Box 1 contains site installation specific components and box 2 contains the unit itself. All of the following are shipped in box 1.
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Unpacking the Equipment and Inspecting for Damage – continued Inspect items for: JAN 2002 dents scratches bent pins in connectors squareness of bracket damage to heatsink fins isolating pads, washers on mounting bracket 3 frayed cabling or chafed connectors SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 3-3
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Attaching the Mounting Bracket to a Wall Objective The objective of this procedure is to attach the mounting bracket on a concrete wall. CAUTION For all applications always consult a licensed Civil Engineer to determine the exact (Zone 3 and/or Zone 4) compliance of your specific site. 3 NOTE If your site requires the optional Primary Surge Suppressor, then you must install two mounting brackets. Required Tools and Materials CAUTION Do not use toggle bolts in sheet rock (dry wall).
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Attaching the Mounting Bracket to a Wall – continued Table 3-1: Required Tools and Materials for Concrete Wall Mounting Hand Tools Materials Power Tools T30 Torx tamper bit, 1/4–in hex metal shim material Hilti wall drilling rig Torque driver wrench, 1/4–in hex female drive, 0–10 N–M Hilti anchors (for each bracket) Hilti DCM 18–14 metric bit 15/16-in. (23.8 mm) socket, a ratchet wrench, and an 18-in. (45.
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Attaching the Mounting Bracket to a Wall – continued Table 3-2: Procedure to Drill Holes in the Wall for Mounting Bracket Installation Step 3 Action 7 Repeat steps 5 through 6 for each mounting hole. 8 Proceed to the “Procedure to Secure the Mounting Bracket to a Wall”, Table 3-3. Procedure to Secure the Mounting Bracket to a Wall Refer to Figure 3-1 and Figure 3-2 and follow the procedure in Table 3-3 to secure the mounting bracket to a wall.
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Attaching the Mounting Bracket to a Wall – continued Mounting Bracket Hole Locations Figure 3-1 and Figure 3-2 show the holes to use to attach the mounting bracket to a wall.
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Attaching the Mounting Bracket to a Wall – continued Figure 3-2: Securing Mounting Bracket to a Wall 3 PLACE SCREW THROUGH HOLES LAG SCREW (FROM TOP TO BOTTOM) LAG SCREW, AND PLASTIC SHOULDER WASHER THREADED INTO PILOT HOLE THROUGH MOUNTING PLATE.
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Attaching the Mounting Bracket to a Pole Objective The objective of this procedure is to attach the mounting bracket to a pole. WARNING The mounting pole structure must be reviewed for its ability to support the weight of the MicroCell [38.5 kg (84.7 lbs.)] and Primary Surge Suppressor [19.17 kg (42.26 lbs.)] under high winds, earthquakes, etc. Installing the BTS on an inadequate pole may result in serious personal injury even death or damage to the equipment.
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Attaching the Mounting Bracket to a Pole – continued Procedure to Attach the Mounting Bracket to a Pole Follow the procedure in Table 3-5 to attach the mounting bracket to a pole. Table 3-5: Procedure to Attach the Mounting Bracket to a Pole Step Action 1 Verify that the isolator pads are in place on the bracket. 5 Verify the safety of the installation location. 6 Place the bucklestrap through the channel clamp as shown in Figure 3-3.
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Attaching the Mounting Bracket to a Pole – continued Figure 3-3: Pole Adapter and Straps BUCKLESTRAP PART NUMBER 4209993S04 3 CHANNEL CLAMP PART NUMBER 4209992S01 UPPER CHANNEL EXTRUSION PART NUMBER 0709991S02 CHANNEL CLAMP PART NUMBER 4209992S01 BUCKLESTRAP CHANNEL EXTRUSION CHANNEL CLAMP LOWER CHANNEL EXTRUSION PART NUMBER 0709991S03 SIDE VIEW OF CHANNEL CLAMP AND BAND 0159–O_IL.
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Attaching the Mounting Bracket to a Pole – continued Figure 3-4: Attaching Mounting Bracket to a Pole 3 M6x19 SCREWS PART NUMBER 0387541C03 3-12 SC 300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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Attaching the Mounting Bracket to a Rack Objective The objective of this procedure is to attach the mounting bracket to a 19-in. rack. Rack must conform to EIA–RS–310–C or JIS–C–6010 standards. Required Tools and Materials 3 The following tools and materials are required to properly and safely install the mounting bracket on a rack. Table 3-6: Required Tools and Materials for Rack Mounting Hand Tools Materials Power Tools Torque driver wrench, 1/4–in.
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Attaching the Mounting Bracket to a Rack – continued Figure 3-5: Attaching the Mounting Bracket to a Rack A=MACHINE SCREW 12–24 5/8 IN.
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Attaching Back Solar Cover to Mounting Bracket Objective The objective of this procedure is to attach the back solar cover to the mounting bracket. When to Use the Cover Solar Covers are required in all outdoor applications Required Tools and Materials 3 The following tools are required to attach the back solar cover to the mounting bracket. Torque driver wrench, 1/4–in.
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Remote GPS Head Installation Objective The objective of this procedure is to show how to install the Remote Global Positioning System (RGPS) head. Required Tools and Materials One RGPS Head (Motorola Part Number 0186012H03) is required to do this procedure. 3 RGPS Mounting Considerations The RGPS Head requires specific mounting considerations in order to properly observe the GPS satellites. The mounting pipe for the RGPS head should be mounted vertically with less than five degrees (5 ) of tilt.
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Remote GPS Head Installation – continued The RGPS head is rated for ambient air temperatures from –40°C (–40°F) to 80°C (176°F), and has ratings for humidity, shock, waterproof, UV light resistance, vibrations, salt fog, ESD, EMI, and altitude. If you are designing a system to support a maximum of 12 daisy–chained BTS sites, the maximum cable length between the RGPS head and the first BTS is 600m (1968 ft.). The maximum cable length between each subsequent BTS in the chain is also 600m (1968 ft.).
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Remote GPS Head Installation – continued Figure 3-7: Installing the Remote GPS Head VIEW A RGPS HEAD WITH 12 PIN MALE CONNECTOR RGPS HEAD (MOTOROLA PART NUMBER 0186012H03) 3 MATING CONNECTORS RGPS INTERFACE CABLE WITH 12 PIN FEMALE CONNECTOR ON ONE END AND UNTERMINATED WIRE ON OTHER END CABLE TO SITE I/O INTERFACE (CABLE M) REFER TO VIEW A U–BOLTS CLAMP BRACKETS (2) CABLE TO SITE I/O INTERFACE (CABLE M) WALL MOUNTING BRACKETS (2) Figure 3-8: RGPS Head THREADED MOUNT ADAPTER 12–PIN DEUTSCH TYPE
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Chapter 4: Preparing Site Cabling for Sites Equipped with Customer–Supplied Site I/O Interface Table of Contents Cabling Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configurations Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabling Installation Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents 4 – continued Pin and Signal Information for Site I/O Cabling . . . . . . . . . . . . . . . . . . Connecting Customer–Defined Inputs to the Site I/O Interface . . . . . . Connecting the RGPS Cable to the Site I/O Interface . . . . . . . . . . . . . . Connecting the Span Line Cable to the Site I/O Interface . . . . . . . . . . Connecting a Phone Line to the Site I/O Interface (Modem Support) . 4-20 4-22 4-23 4-23 4-23 RGPS Cabling for Multiple BTS Sites . . . . . . . . . . . . . . . .