SWEEPER SR 1100 P/B SR 1200 P/B SR 5110 P/B SR 5120 P/B Manual for use and maintenance FORM No.
INDEX S31NUK5120(3)2001-04 Model: Prod. No.: Serial No.: Max axel rear: Power: Max axel front: Tot weight: Noise level: Tot weight: (w/o battery) Type G&E Floor cleaning machine. Voltage: MADE IN ITALY Nilfisk-Advance Italia Località Novella terza 26862 Guardamiglio (Italia) INTRODUCTION / GENERAL INFORMATION ............................................................................. UNPACKING ...................................................................................................
INTRODUCTION / GENERAL INFORMATION S31NUK5120(3)2001-04 This manual will help you get the most from your Nilfisk SR1100 - SR1200. Read it thoroughly before operating the machine. Specifications and details are subject to change without prior notice. SPARE PARTS AND MAINTENANCE Repairs, when required, should be performed by Nilfisk-Advance service personnel using Nilfisk-Advance original replacement parts and accessories.
UNPACKING S31NUK5120(3)2001-04 Please check that the following items are supplied with the machine: 1- envelope with cables for batteries and connector for battery-charger. 2- technical documents (Spare Parts Catalogue, Manual for Use and Maintenance and - for the petrol version only - Use and Maintenance Manual of the engine).
TECHNICAL DATA VERSION S31NUK5120(3)2001-04 SR 1100B - SR 5110B SR 1100P - SR 5110P SR 1200B - SR 5120B SR 1200P - SR 5120P Voltage 24V 24V 24V 24V Engine model / Honda G150 -K1 144 cc / Honda G150 -K1 144 cc Nominal Power at 3600 RPM / 3,8 Hp - 2,8 Kw / 3,8 Hp - 2,8 Kw Power at 3200 RPM setting / 3 Hp - 2,2 Kw / 3 Hp - 2,2 Kw Start / Electric / Electric Drive electric motor 450W - 120 RPM 450W - 120 RPM 550W - 330 RPM 550W - 330 RPM Main brush electrical motor 500W - 1600
DESCRIPTION OF COMMANDS AND CONTROL PANEL S31NUK5120(3)2001-04 2 1 3 13 5 4 7 12 9 6 8 10 11 15 14 16 17 19 18 1- Voltmeter/hourmeter push button 2- Display 3- Button for selection/indicator of working program P1 4- Button for selection/indicator of working program P2 5- ON/OFF button and indicator of suction motor 6- Knob for the speed adjustment of the side brushes 7- Indicator of the operation of left/right side brushes 8- ON button of filter-shaker motor 9- Emergency stop push button 4
PRELIMINARY OPERATIONS Both versions of the machine, petrol and battery, require a 24 V battery set. Depending on the country where the machine is sold three possibilities can occur: 1- the battery is supplied with the machine and it is set, complete with acid solution 2- the battery is supplied with the machine and it is set, but not complete with acid solution 3- the battery is not supplied.
PRELIMINARY OPERATIONS 2- If the batteries are installed but not filled with acid solution they must be filled with a solution of sulphuric acid (density between 1,270 Kg and 1,290 Kg at 25°C temperature) according to the instructions specified below and in the Battery User Manual. BATTERY FILLING UP WITH ACID SOLUTION Warning: the battery acid is corrosive; if it comes in contact with the skin or eyes rinse thoroughly with water and consult a physician.
PRELIMINARY OPERATIONS Connect the battery connector to the machine. 3- If the machine is not equipped with batteries they must be procured and mounted. It is recommended to get the assistance of qualified personnel to choose and set the batteries. The electric cables supplied with the machine can be used for the connection of the four batteries. WARNING: before starting the recharge the battery connector must be disconnected from the machine.
USE S31NUK5120(3)2001-04 Insert the ignition key into the panel and turn it clockwise: the display will show all zeros and after about three seconds the battery voltage will appear. Note: the temporary lighting of the two side brush indicators and the short sound from the reverse speed acoustic indicator are to be considered a normal behaviour. Wait not less than three seconds before restarting the machine after switching Off. Check the charge status of the batteries on the display.
USE S31NUK5120(3)2001-04 USE OF THE WORKING PROGRAMS Once the machine has been turned on and eventually after starting the petrol engine, choose one of the two working programs P1 and P2 according to your cleaning need and press the relevant button: P1 is the “light cleaning program” (for internal environment, i.e. smooth floor, moquette, small debris etc.) P2 is the “hard cleaning program” (for external environment, i.e. asphalt, uneven floor, big debris etc.).
USE S31NUK5120(3)2001-04 It is possible to adjust the side brush/es turning speed by means of the dedicated knob. Select the forward speed by means of the command lever. Press the accelerator pedal to start the job. Note: by releasing the accelerator pedal (or setting the command lever to the neutral position) the automatic switch off of all functions will occur within 8 seconds (Auto Power Off); the light indicators of the selected working program and of the suction fan will start flashing.
USE S31NUK5120(3)2001-04 To collect light and bulky debris lift the front flap using the left pedal (do not press the pedal down for a long time, not to reduce the suction capability of the machine). The machine gets an automatic breaking function when the accelerator pedal is released; when necessary the service brake can also be used (see the figure). When driving in reverse gear an intermittent acoustic signal will be heard and all the functions will remain active.
USE S31NUK5120(3)2001-04 At the end of the job turn off the selected working program (P1 or P2) and switch the petrol engine off by pressing the button shown in the figure. Before leaving the machine make sure that the side brushes are lifted, the parking brake engaged and the master key in the OFF position. (counter clockwise) At the end of the job or whenever it is necessary empty the rear dirt container.
USE S31NUK5120(3)2001-04 FURTHER PERFORMANCES OF THE MACHINE WITH PETROL ENGINE The machine equipped with the petrol engine is able to work with full performance even if the petrol engine is turned Off; this could occur just because the machine run out of the fuel or when it is necessary to work in a closed environment. In this case the available working time will depend on the capacity (amper.
SIDE BRUSHES ADJUSTMENT AND REPLACEMENT Warning: the following operations must be done with the machine in Off condition and master key out, on a flat floor. When the side brush is worn its height must be adjusted. Loosen the knob. Turn the adjusting disk and move its position of one hole. And tighten the knob. To check the adjustment of the brush start it and verify that the contact with the floor is as shown in the figure. If necessary repeat the adjustment sequence.
MAIN BRUSH REPLACEMENT Warning: the following operations must be done with the machine in Off condition and master key out. This machine is equipped with an automatic control of the main brush pressure; this also means that the position of the main brush is automatically adjusted (no need of manual adjustment). The complete wear out of the main brush - and therefore the need to replace it - is notified with code 800 on the display. Please meet the following procedure for the main brush replacement.
MAIN BRUSH REPLACEMENT Remove the worn out brush. Fit the new brush in its compartment, paying attention to the engagement of the plastic adapter with the hub on the opposite side of the compartment. Fit the lid of the main brush compartment using the three knobs previously removed.
FILTER CLEANING AND REPLACEMENT The panel filter requires a regular cleaning. Lift the lid. Remove the lid of the filter compartment. Disconnect the electric cable of the filter-shaker motor (the machine must first be switched off and the key out). Loosen the two screws with butterfly head on the two sides of the metal frame fixing the panel filter; it is not necessary to remove the screws completely. Remove the metal frame and take the panel filter out.
FILTER CLEANING AND REPLACEMENT After cleaning, fit the filter and the relevant fixing frame. Tighten the two screws with butterfly head and reconnect the filter shaker electric cable. If the filter is damaged or can not be properly cleaned replace it with a new one. Ask to your supplier for the new spare parts list. Polyester panel filters are also available.
MAINTENANCE BATTERIES: CONTROL AND RECHARGE Make a frequent check of the electrolyte level inside every battery cell. The battery compartment is under the operator seat; lift the lid and open the caps of all the battery cells: when necessary fill up the cells with distilled water. The proper electrolyte level is specified in the Manual for use and maintenance of the battery. Warning: On the version with petrol engine the battery level check must be done every week.
MAINTENANCE S31NUK5120(3)2001-04 BRAKES ADJUSTMENT When the pedal brake and/or the parking brake reach a low efficiency operation some adjustments can be done on the front wheel (models SR 1100 e SR 5110): - loosen the locking nut A - turn adjuster B - tighten locking nut A. On models SR 1200 and SR 5120 the two brakes on the rear wheels can also be adjusted, by means of the regulating devices located under the foot board (under the brake pedal).
MAINTENANCE OF THE PETROL ENGINE (HONDA) MAINTENANCE OF THE PETROL ENGINE (HONDA) First: read thoroughly the Use and Maintenance Manual of the engine. Here below some recommendations are pointed out. Check the engine oil level at each working session; for possible fill up read the oil type specified on the engine Manual Warning: the engine oil must be replaced the first time after 20 working hours or, in any case, not later that one month since the receipt of the machine.
MAINTENANCE S31NUK5120(3)2001-04 Remove the cap from the engine oil emptying hose and let the oil come out. Note: it is suggested to remove the oil when the engine is warm. Dispose of the used oil in proper special containers. B Note: keep the emptying hose lifted and open during filling. Take a funnel and pour in the new oil (type indicated in the engine Use e Maintenance booklet) from the hose of the rod for oil level check. Fit the rod for oil level check and close the emptying hose with its cap.
SUMMARY OF MAINTENANCE CONTROLS (battery version) S31NUK5120(3)2001-04 Warning: the following interventions must be done with machine in Off condition and master key out. All the periodic maintenance operations must be performed by skilled personnel or by an authorized service centre. Note: the battery life will depend on a good periodic maintenance (check of the level of the electrolyte and of battery voltage).
SUMMARY OF MAINTENANCE CONTROLS (petrol version) S31NUK5120(3)2001-04 Warning: the following interventions must be done with machine in Off condition and master key out. All the periodic maintenance operations must be performed by skilled personnel or by an authorized service centre. Every maintenance intervention on the petrol engine must be performed in agreement with the engine User Manual.
OPTIONAL ITEMS S31NUK5120(3)2001-04 High capacity batteries both for the petrol version and for the battery version.
SAFETY FUNCTIONS AND TROUBLESHOOTING S31NUK5120(3)2001-04 TO PUSH The machine is equipped with many safety devices and functions which have been described in the USE paragraphs (both for petrol and electrical versions).
SERVICE ADDRESS S31NUK5120(3)2001-04 AUSTRALIA Nilfisk-Advance Pty. Ltd. ACN 003 762 623 Head office: 17 Leeds Street, Rhodes, N. S. W. 2138 Tel.(02) 9736 1244 - Fax (02) 9736 3910 Customer Responce Centre: Tel.1 800 011 013 BELGIQUE/BELGIË/LUXEMBOURG Nilfisk-Advance s.a./n.v. Doornveld/Sphere Business Park Industrie Asse 3, nr 11- bus 41 1731 Zellik-Asse Tel.(02) 467.60.50 Fax (02) 463.44.16 Tel.700 22 68 - Fax 784 08 43 UNITED KINGDOM Nilfisk-Advance Limited Newmarket Road Bury St.
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