Manual Nextteq Irritant Smoke Tube Kit * For Respirator Fit Testing and Airflow Indication P/N 9500 and 9501 * Uses Gastec Smoke Tubes
NEXTTEQ LLC 8406 Benjamin Road, Suite J Tampa, FL 33634 USA http://www.nextteq.com / email:info@nextteq.com TEL: 813-249-5888 / Toll free: 877-312-2333 FAX: 813-249-0188 / Toll free: 877-312-2444 © 2005 Nextteq LLC All Rights Reserved. Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form and by any means, electronic or mechanical, for any purpose without the express written permission of Nextteq LLC.
Nextteq Irritant Smoke Tube Kit Manual Table of Contents Contents I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 II. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 III. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 IV. Owner/User Responsibility . . . . . . . . . . . . . . . . . . 17 V. MSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 VI.
Introduction Nextteq Irritant Smoke Tube Kit Manual I. INTRODUCTION Nextteq Irritant Smoke Tube Kits are quick, simple, and economical to use for respirator fit testing and airflow indication. The kits contain everything needed to perform multiple fit tests without the cost of extra equipment. There is no need for chamber construction, nebulizers, electric pumps, mixing jars, batteries, special test masks, mask probes, or testing hoods.
Nextteq Irritant Smoke Tube Kit Manual Introduction C. Whenever the respirator becomes “unacceptable” to the employee and the employee properly notifies the employer of the condition (A respirator may be unacceptable if it causes irritation or pain to the employee or if because of discomfort the employee is unable to wear the respirator for the time required.) D.
Introduction Nextteq Irritant Smoke Tube Kit Manual 3 1 1 2 The Nextteq Irritant Smoke Tube Kit for Respirator Fit Testing and Airflow Indication (Part Number 9500) includes the following: Part No. 1. 9501 Item One box of Gastec Irritant Smoke Tubes w/ Gastec Instructions and Warnings (Each box contains six tubes with black caps) 2. 90005 One Nextteq One-Way Valve Aspiration Bulb Pump 3.
Nextteq Irritant Smoke Tube Kit Manual Specifications II. SPECIFICATIONS Aspiration Bulb Pump Length: Diameter: Capacity: Operating Temperature: Operating Relative Humidity: Storage Temperature: Storage Condition: 3.386 in / 86 mm 1.693 in / 43 mm 30 cc 32°F to 104°F / 0°C to 40°C 10% to 95% RH 41°F to 77°F / 5°C to 25°C Secure, dry, cool space away from direct light Smoke Tubes Length: Diameter: Total Volume: Delivered Volume: Active Ingredient: Fluid Admitted: Generated Smoke Strokes: 5.5 in / 139.
Warnings Nextteq Irritant Smoke Tube Kit Manual III. WARNINGS 1. Before using this product, read, understand, and comply with all labels, warnings, instructions, and other literature accompanying the product including but not limited to this manual, the MSDS (also available as P/N 90040 and as a part of this manual in Section V.), the Sensitivity Check Protocol (also available as P/N 50813340-340N and as part of this manual in Section X.
Nextteq Irritant Smoke Tube Kit Manual Warnings 7. Use only in well-ventilated areas to prevent the buildup of smoke or fumes. The buildup of smoke or fumes may increase the concentration of the smoke or fumes to dangerous levels, resulting in property damage, serious injury, or death. 8. Do not use under a hood or other enclosed area. Do not use in a confined space.
Warnings Nextteq Irritant Smoke Tube Kit Manual 14. Respirator Fit Testing should be performed in strict compliance with OSHA 29 CFR 1910.134 and OSHA 29 CFR 1910.139. 15. For OSHA qualitative irritant smoke respirator fit testing, only use the Nextteq-specified pump(s) at the flow rates specified in OSHA 29 CFR 1910.134 and OSHA 29 CFR 1910.139. For all other uses of irritant smoke tubes, only use the manufacturerspecified pump at the manufacturer-specified flow rate.
Nextteq Irritant Smoke Tube Kit Manual Warnings A. If inhaled and repeated coughing or trouble breathing occurs, immediately remove test subject to fresh clean air. Restore and support breathing as necessary. B. If coughing or breathing difficulty persists, immediately provide oxygen and immediately contact a physician. C. If smoke contacts eyes, immediately flush eyes with copious amounts of clean running water for fifteen (15) minutes, including under eyelids, and immediately contact a physician.
Warnings Nextteq Irritant Smoke Tube Kit Manual 20. Do not remove or adjust respirator during Respirator Fit Testing or in the presence of smoke or fumes. Move to an area of fresh clean air before removing or adjusting respirator. 21. NIOSH-approved HEPA plus acid gas filters or equivalent filters specified by NIOSH should be used in all fit testing in lieu of HEPA filters. 22.
Nextteq Irritant Smoke Tube Kit Manual Warnings 28. Do not dispose of expired or used smoke tubes in domestic or residential waste. Smoke tubes must be disposed of properly because the tube contains chemicals. Dispose of smoke tubes in strict accordance with all federal, state, and local statutes, ordinances, and regulations. 29. Smoke tubes are primarily composed of glass and chemicals. Keep smoke tubes out of the reach of children. 30.
Warnings B. Nextteq Irritant Smoke Tube Kit Manual Give the test subject a complete and accurate description of the following: I. The Respirator Fit Test II. The Sensitivity Check III. The test subject’s duties and responsibilities in accordance with this manual, the Sensitivity Check Protocol, OSHA 29 CFR 1910.134, and Gastec Instructions and Warnings (included with the box of Gastec Irritant Smoke Tubes No. 9501) IV.
Nextteq Irritant Smoke Tube Kit Manual F. Warnings The test subject is in poor health or any of the following conditions are present: I. The test subject has a pre-existing respiratory, cardiovascular, or bronchial medical condition. II. The test subject is under a physician’s care for a respiratory, cardiovascular, or bronchial ailment; sinus, nasal, or ear infection; or impaired immune system; or asthma. III.
Warnings Nextteq Irritant Smoke Tube Kit Manual VI. Demonstrating the proper technique to generate a weak, dilute stream of irritant smoke with an aspiration bulb pump. VII. Recognizing an invalid test. 35. Do not distribute a Nextteq Irritant Smoke Tube Kit without a complete set of Gastec and Nextteq instructions, warnings, specifications, and MSDS.
Nextteq Irritant Smoke Tube Kit Manual Warnings 39. Do not substitute, modify, or omit parts or components. Use exact manufactured replacement parts in configurations specified by the original manufacturer. Substitution of unauthorized parts may result in property damage, accidents, serious injury, or death. 40. The Nextteq Aspiration Bulb Pump has an internal volume of approximately 30 milliliters.
Warnings Nextteq Irritant Smoke Tube Kit Manual to an increased concentration of smoke or fumes, resulting in property damage, serious injury, or death. 45. Do not dispose of irritant smoke tubes with turpentine, alcohols, or amines. Exposure to turpentine, alcohols, or amines may result in chemical reaction and fire resulting in property damage, serious injury, or death. 46. Before using or attempting to use this product, users should wear the following: A.
Nextteq Irritant Smoke Tube Kit Manual Warnings 49. Ship or transport this product in accordance with all federal, state, and local laws and regulations, including federal DOT regulation 49 CFR, and OSHA and FAA regulations. 50. Keep this manual and the Gastec Instructions and Warnings (included in the box of Gastec Irritant Smoke Tubes No. 9501) available for reference and training. 51.
Owner/User Responsibility Nextteq Irritant Smoke Tube Kit Manual IV. OWNER/USER RESPONSIBILITY 1. The OWNER and/or USER must have an accurate and complete understanding of the manufacturer’s warnings and additionally the manufacturer’s operating instructions before using this product. Warning information should be emphasized and understood. 2.
Nextteq Irritant Smoke Tube Kit Manual MSDS V. MSDS This MSDS is also available at www.nextteq.com as P/N 90040. ______________________________________________________ Part 1 - Material Identification ______________________________________________________ Material Name: Nextteq Irritant Smoke Tube Kit (using Gastec Irritant Smoke Tubes) (P/N 9500) Gastec Irritant Smoke Tubes (P/N 9501) Chemical Name: Stannic Chloride (CAS No. 7646-78-8, UN No. 1827) Synonyms: A. B. C.
MSDS Nextteq Irritant Smoke Tube Kit Manual Listed in the 2004 ACGIH-TLV handbook with a carcinogenicity notation of A4, which is defined as “Not classifiable as a human carcinogen”. ______________________________________________________ Part 3 - Physical Data ______________________________________________________ Stannic Chloride Appearance: Colorless liquid Boiling Point: 237.2°F Melting Point: -22.36°F Volatility: N/A Specific gravity: 2.
Nextteq Irritant Smoke Tube Kit Manual MSDS Extinguishing Media: Use extinguishing media appropriate for the material that is burning. Special Fire Fighting Procedures: Firefighters should use SCBA units to protect against possible toxic decomposition products and wear protective clothing. If there is a fire around the area where tubes are stored, move the tubes or cool the tubes by dousing with a large amount of water. Do not put water on tubes that have been crushed or broken.
MSDS Nextteq Irritant Smoke Tube Kit Manual Toxicological Information: Stannic Chloride Skin Corrosion: May result in extreme irritation and burns to the skin. Irritation (Skin, Eyes): Eye contact may result in extreme irritation to the eyes. Acute Toxicity: When inhaled, irritates nose, throat, and respiratory tract. Hydrogen Chloride Acute Toxicity: When inhaled, irritates nose, throat, and respiratory tract. Effects of Overexposure: Hydrogen chloride gas is corrosive.
Nextteq Irritant Smoke Tube Kit Manual MSDS Get medical help in case of a large area of contact or if irritation persists. Inhalation: Remove test subject to fresh air. Restore and/or support breathing as necessary. Provide oxygen therapy for persistent coughing or if breathing is difficult. Keep subject warm and at rest. Get medical help. Swallowed: If swallowed, get medical help immediately.
MSDS Nextteq Irritant Smoke Tube Kit Manual ______________________________________________________ Part 7 - Spill, Leak, and Disposal Procedures ______________________________________________________ Spill Procedure: Does not apply. Broken Glass Cleanup: Broken glass should not be picked up with bare hands. Disposal Procedure: Soak used tubes in large volume of water and neutralize with sodium carbonate or equivalent alkaline substance. Dispose of tubes via landfill.
Nextteq Irritant Smoke Tube Kit Manual MSDS Class of Users: This product is only for sale to, only for use by, and only for storage by trained, qualified, technically competent, and professional industrial, commercial, military, or government users. Handling and Storage: Store in the original container in a cool, dry place. Protect against light, heat, moisture, and physical damage.
MSDS D. Nextteq Irritant Smoke Tube Kit Manual The test subject is allergic to or hypersensitive to hydrogen chloride, stannic chloride, stannic oxide, stannic dioxide, tin tetrachloride, tin compounds, hydrochloric acid, or metal chloride. The Gastec Irritant Smoke Tube (Part Number 9501) is manufactured by the Gastec Corporation. Nextteq is Gastec’s exclusive U.S. master wholesale distributor. Tel: 813-249-5888 Toll free: 877-312-2333 Fax: 813-249-0188 Toll free: 877-312-2444 www.nextteq.
Nextteq Irritant Smoke Tube Kit Manual Operating Instructions VI. OPERATING INSTRUCTIONS FOR RESPIRATOR FIT TESTING A. Required Steps before Smoke Generation 1.
Operating Instructions Nextteq Irritant Smoke Tube Kit Manual C. The test subject is hypersensitive or allergic to stannic chloride, stannic oxide, hydrogen chloride, tin tetrachloride, tin compounds, or metal chloride. D. The test subject has failed the medical evaluation specified by OSHA 29 CFR 1910.134. 5.
Nextteq Irritant Smoke Tube Kit Manual Operating Instructions 8. Test subject’s eyes should be tightly closed and remain closed during Irritant Smoke Qualitative Respirator Fit Testing or Sensitivity Check until smoke clears. Do not remove or adjust respirator during Irritant Smoke Qualitative Respirator Fit Testing or in the presence of smoke or fumes. Move to an area of fresh clean air before removing or adjusting respirator. 9.
Operating Instructions Nextteq Irritant Smoke Tube Kit Manual 13. To determine the precise volume of the Nextteq Aspiration Bulb Pump, fill the bulb with water and empty the contents into a measuring cup to determine the exact volume of the bulb. Next, calculate the number of compressions per unit of time necessary to generate the desired flow rate. 14. Perform the irritant smoke qualitative respirator fit testing in accordance with OSHA 29 CFR 1910.134. 15.
Nextteq Irritant Smoke Tube Kit Manual Operating Instructions C. Instruct the test subject to minimize his or her exposure to the smoke and keep his or her eyes tightly shut during the test. D. Instruct the test subject to immediately step away from the smoke and into fresh, clear air in the event of any exposure or response to irritant smoke. E. Instruct the test subject to demonstrate the following: I. The proper method for donning the respirator II.
Operating Instructions F. Nextteq Irritant Smoke Tube Kit Manual Ensure that the test subject does not have any hair growth, beard, mustache, or sideburns which cross the respirator sealing surface or any type of apparel or equipment that interferes with a satisfactory respirator fit. B. Steps for Smoke Generation 1. Break the tip off a fresh tube by bending each tube end in the tube tip breaker supplied with the Nextteq Irritant Smoke Tube Kit (P/N 9500). 2.
Nextteq Irritant Smoke Tube Kit Manual Operating Instructions 8. The test subject shall then immediately step away from the smoke into clean, fresh air. 9. The trained, qualified, professional test administrator shall advise the test subject when the test subject is away from the smoke. The administrator shall then instruct the test subject to open his or her eyes. 10. The irritant smoke should produce an involuntary reaction (cough or sneeze) by the test subject. 11.
Operating Instructions Nextteq Irritant Smoke Tube Kit Manual VII. OPERATING INSTRUCTIONS FOR AIRFLOW INDICATION A. Required Steps before Smoke Generation 1. Before using this product, read, understand, and comply with all labels, warnings, instructions, and other literature accompanying the product including but not limited to this manual, the MSDS (also available as P/N 90040) in this manual, and Gastec Instructions and Warnings (included in the box of Gastec Irritant Smoke Tubes No. 9501). 2.
Nextteq Irritant Smoke Tube Kit Manual CAUTION: Operating Instructions Prior to compressing the bulb, ensure the smoke tube is aimed in the correct direction of the area being studied. 7. Slowly, gently, and uniformly compress the bulb at a controlled, steady rate until the bulb is completely compressed. 8. A white aerosol is emitted allowing visualization of air currents.
Troubleshooting Nextteq Irritant Smoke Tube Kit Manual VIII. TROUBLESHOOTING 1. If the Gastec Irritant Smoke Tube does not emit smoke when air is forced into the tube, the tube may be clogged due to water vapor absorption. To correct this problem, place the tube in a warm, flame-free, moisture-free environment to dry out the tube. WARNING: Heating the end plugs of the tube with a match or lighter to accelerate drying is not recommended, as this heat may generate toxic fumes.
Nextteq Irritant Smoke Tube Kit Manual Storage and Disposal IX. STORAGE AND DISPOSAL 1. A Gastec Irritant Smoke Tube may be used as many as 40 times depending upon environmental conditions and the skill of the administrator. 2.
Sensitivity Check Protocol X. Nextteq Irritant Smoke Tube Kit Manual SENSITIVITY CHECK PROTOCOL A. Introduction This protocol is provided to you to be used in conjunction with normal irritant smoke fit test procedures as outlined in OSHA 29 CFR 1910.134. The user is responsible for determining whether the test protocol, product, or component is fit for a particular purpose and suitable for the user’s method of use or application and suitable for the test subject.
Nextteq Irritant Smoke Tube Kit Manual Sensitivity Check Protocol 3. Use this Sensitivity Check test protocol only with a Gastec Irritant Smoke Tube (P/N 9501) and Nextteq Aspiration Bulb Pump (P/N 9502) or Nextteq One-Way Aspiration Bulb Pump (P/N 90005) as packaged in the Nextteq Irritant Smoke Tube Kit (P/N 9500). Do not use an electronic pump with this Sensitivity Check test protocol. 4.
Sensitivity Check Protocol E. F. G. 7. Nextteq Irritant Smoke Tube Kit Manual Generate a small, weak, dilute stream of irritant smoke that is the absolute minimum amount necessary to elicit a response. Perform the Sensitivity Check. Recognize an invalid test. Prior to commencing the Sensitivity Check: A. B. C. D.
Nextteq Irritant Smoke Tube Kit Manual II. Sensitivity Check Protocol her arm is at full length. The test subject should be approximately 36 inches from the edge of the smoke cloud. The test subject should slowly and very gently wave his or her fingers on one hand in the direction of his or her face. The proper method to sample a slight whiff of smoke by taking a small, weak, shallow, and short duration sniff of smoke while immediately stepping away from the smoke into fresh, clean air. 8.
Sensitivity Check Protocol Nextteq Irritant Smoke Tube Kit Manual 10. The administrator shall not conduct a Sensitivity Check of more than one test subject at a time. 11. The Sensitivity Check shall be conducted in a calm, windless, and well-ventilated area. No form of hood, chamber, or other enclosure is to be used. Do not perform the Sensitivity Check in a confined space or in an area with moving air that may blow the smoke toward the test subject or administrator.
Nextteq Irritant Smoke Tube Kit Manual B. C. D. Sensitivity Check Protocol That the test subject’s eyes should be tightly closed before he or she wafts the smoke in his or her direction. That the test subject’s eyes should remain closed until the test subject is free of the irritant smoke. That the administrator shall advise the test subject when the test subject is free of the smoke and it is safe for the test subject to open his or her eyes. C. Test Protocol 1.
Sensitivity Check Protocol Nextteq Irritant Smoke Tube Kit Manual CAUTION: Prior to compressing the bulb, ensure the smoke tube tip is 36 inches or more away from the test subject’s face and NOT aimed in the direction of the test subject’s face. 8. Slowly and gently compress the bulb at a controlled, uniform, steady rate until a small, weak, dilute stream of irritant smoke is produced that is the absolute minimum necessary to elicit a response from the test subject being tested. 9.
Nextteq Irritant Smoke Tube Kit Manual Sensitivity Check Protocol 16. The irritant smoke should produce an involuntary reaction (cough or sneeze) by the test subject. 17. If the test subject fails to provide a reflex response after an initial Sensitivity Check, then wait until all the smoke has vanished and until the test subject confirms all effects of the smoke have ceased before repeating the Sensitivity Check. Do not perform repeat Sensitivity Checks on the same individual too frequently. 18.
Sensitivity Check Protocol Nextteq Irritant Smoke Tube Kit Manual 21. Store the Nextteq Irritant Smoke Tube Kit, the Gastec Irritant Smoke Tubes, and the Nextteq Aspiration Bulb Pump in a safe, secure, dry, cool space away from direct light and out of the reach of children. 22.
Nextteq Irritant Smoke Tube Kit Manual Warranty XI. WARRANTY DISCLAIMER OF WARRANTIES THE INFORMATION AND RECOMMENDATIONS CONTAINED IN THIS DOCUMENT ARE PROVIDED FREE WITHOUT CHARGE SOLELY FOR QUALIFIED INDUSTRIAL OR COMMERCIAL USERS AT THEIR DISCRETION AND RISK. READ, UNDERSTAND, AND COMPLY WITH ALL INSTRUCTIONS, WARNINGS, LABELS, AND MANUALS BEFORE USING AND WHILE USING GASTEC CORPORATION OR NEXTTEQ LLC’S PRODUCTS.
Warranty Nextteq Irritant Smoke Tube Kit Manual FOR THE TEST SUBJECT. NEXTTEQ’S WARRANTY IS SET FORTH IN NEXTTEQ’S TERMS AND CONDITIONS OF SALE MADE BY NEXTTEQ AND ACCEPTED BY BUYER IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY OTHER AFFIRMATION OF FACT, RECOMMENDATION, OR PROMISE THAT RELATES TO THE GOODS, THIS DOCUMENT, OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, WHICH ARE EXPRESSLY DISCLAIMED.
Nextteq Irritant Smoke Tube Kit Manual Warranty STATUTORY DAMAGES ARE EXCLUDED. THE PARTIES FURTHER AGREE THAT THIS LIMITATION OF DAMAGES PROVISION IS INDEPENDENT OF THE LIMITATION OF REMEDIES PROVISION AND WILL BE ENFORCEABLE EVEN IF A REMEDY FAILS ITS ESSENTIAL PURPOSE.
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